U.S. patent number 3,706,672 [Application Number 05/096,259] was granted by the patent office on 1972-12-19 for detergent polyelectrolyte builders.
This patent grant is currently assigned to Celanese Corporation. Invention is credited to Richard Howard Kelly, Preston Kuhn Martin.
United States Patent |
3,706,672 |
Martin , et al. |
December 19, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
DETERGENT POLYELECTROLYTE BUILDERS
Abstract
Synthetic detergents are prepared having improved cleaning power
using polyacrylic acid salts. For example, sodium polyacrylate of
controlled molecular weight is an excellent substitute for the
"suspect" phosphate builder-sequestrant presently used in household
detergent compositions. Regardless of the merit of the charge that
detergent phosphates are the primary cause of eutrophication in our
lakes and rivers, the search for phosphate-free detergents
intensifies daily. The polyacrylates described herein provide a
very effective and attractive answer to the controversy.
Inventors: |
Martin; Preston Kuhn (Fanwood,
NJ), Kelly; Richard Howard (West Orange, NJ) |
Assignee: |
Celanese Corporation (New York,
NY)
|
Family
ID: |
22256564 |
Appl.
No.: |
05/096,259 |
Filed: |
December 8, 1970 |
Current U.S.
Class: |
510/476; 510/357;
510/361 |
Current CPC
Class: |
C11D
3/3757 (20130101) |
Current International
Class: |
C11D
3/00 (20060101); C11D 3/37 (20060101); C11d
007/06 () |
Field of
Search: |
;252/89,135,136,137,138,142,152,161,156 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
451,342 |
|
Jul 1936 |
|
GB |
|
666,119 |
|
Jul 1963 |
|
CA |
|
Other References
"Surface Active Agents" Schwartz & Perry, Vol. I (1949) pp.
234-235..
|
Primary Examiner: Weinblatt; Mayer
Claims
What is claimed is:
1. An essentially phosphate-free detergent composition in which the
principal cleaning components are an anionic or non-anionic
detergent and an organic alkaline builder-sequestrant selected from
alkali metal, ammonium or substituted ammonium polyacrylates having
an inherent viscosity, in 2 normal sodium hydroxide, in the range
of about 0.30 to about 1.00, the detergent being present in a
concentration of about 10 percent to about 30 percent, and the
builder-sequestrant being present in a concentration of about 10
percent to about 40 percent, said percentages being based on the
total weight of the composition.
2. The composition of claim 1 wherein the builder sequestrant is an
alkali metal polyacrylate.
3. The composition of claim 1 wherein the surfactant is selected
from non-soap anionic and non-ionic surfactants.
4. The composition of claim 1 wherein the surfactant is present in
the concentration of about 15 to about 25 percent this range being
based, by weight, on the total formulation weight.
5. An aqueous solution of the detergent composition of claim 1
wherein the solution has a pH in the range of about 8 to about
12.5.
6. An aqueous solution of the detergent composition of claim 1
wherein the solution has a pH in the range of about 9 to about
11.
7. The composition of claim 2 wherein the builder-sequestrant is
sodium polyacrylate.
8. The composition of claim 3 wherein the surfactant is an alkali
metal alkylaryl sulfonate.
9. The composition of claim 8 wherein the surfactant is sodium
dodecylbenzene sulfonate.
Description
BACKGROUND OF THE INVENTION
The word "affluent" has several meanings, one of them being: a
tributary stream; the word "effluent" likewise has several
meanings, one of them being: sewage after purification treatment.
In our modern, affluent (opulent) society there are those who
contend that the worst enemy of the "affluent" is the
"effluent."
Whether or not this contention is proved or disproved, it has had a
profound influence on the manufacturers of detergent compositions
and their suppliers of inorganic phosphates. The phosphate which
receives the greatest criticism is sodium tripolyphosphate STPP, a
builder-sequestrant which improves the cleaning power of heavy duty
detergents and is used, generally, in concentrations of better than
2:1, builder to detergent. The most commonly used detergent is
sodium dodecylbenzene sulfonate.
According to those who would ban phosphates (annual use about 2.0
billion pounds at present), effluent containing these phosphates
pollutes our rivers, streams and lakes by causing eutrophication,
i.e., excessive growth of algae.
Attempts to substitute the phosphate builder-sequestrants have met
with questionable success. For instance, the trisodium salt of
nitrilotriacetic acid SNTA has been used in partial replacement of
STPP but there is great hesistancy to use it unrestrainedly. Why?
There is insufficient evidence that it will be safe for humans and
the environment, particularly when used in large quantities.
Assurance is being sought with respect to its physiological
effects, its decomposition products, and the possibility that its
chelating properties might give rise to usually high concentrations
of lead and other metals in receiving waters.
Even if the putrefaction argument were proven false, sodium
tripolyphosphate has the disadvantage of losing its sequestering
power when formulated as a solution, i.e., it degenerates into the
orthophosphate.
It should be understood that any material which is selected for use
as a builder must exhibit good cleaning power under actual washing
conditions. It pays, however, in selecting a candidate, to look for
properties such as: ability to sequester, stability in solution,
buffering action, hot and cold water solubility, emulsifying
ability, soil suspension qualities, biodegradability, and the like.
Of course, unit cost of the candidate vis-a-vis STPP is important.
At present, for instance, the sodium salt of nitrilotriacetic acid
is better than three times the cost of STPP. Obviously, if the
candidate is three times more effective, i.e., much less thereof is
required for comparable cleaning power, the disproportionate unit
cost can be obviated. To date, however, the prior art has not come
up with a substitute for STPP which is economically attractive.
Polyelectrolytes as detergent builders have previously been
investigated with varying degrees of success. U.S. Pat. No.
3,308,067 to F.L. Diehl teaches the use, in conventional detergent
compositions, of water-soluble salts of polyelectrolyte builders,
such as poly(maleic acid), poly(itaconic acid), poly(fumaric acid),
poly(citraconic acid), and other like aliphatic polycarboxylic
acids, as well as copolymers thereof with, say, alkylenes and
monocarboxylic acids, e.g., acrylic acid, methacrylic acid. While a
smaller amount of these polyelectrolytes is needed to provide
cleaning effects comparable to STPP, the unit cost differential
still favors the latter.
British Pat. No. 935,733 discloses detergents of the alkylaryl
sulfonate variety in which a water-soluble salt of a copolymer of
acrylic acid and/or methacrylic acid with vinyl-sulfonate is
present in small amounts as an anti-redeposition agent. By
comparison, "... sodium salts of polyacrylic acid alone have little
effect," according to the patent.
British Pat. No. 451,342 (1936 ), on the other hand, teaches the
addition of sodium polyacrylate and an alkali or ammonium salt of
orthophosphoric acid, e.g., trisodium phosphate, to washing agents
which are stable to the salts that cause the hardness of water, the
additive preventing the precipitation of inorganic metal salts. The
patent notes that "This fact is surprising, since polymeric
carboxylic acids without addition of phosphates do not prevent the
formation of precipitates on textiles when they are being
washed."
U.S. Pat. No. 3,332,880 to Kessler, et al. discloses
three-component detergent compositions comprising (A) a mixture of
double-bond positional isomers of water-soluble salts of alkene
--1-- sulfonic acids containing from about 10 to about 24 carbon
atoms, (B) a mixture of water-soluble salts of
bifunctionally-substituted sulfur-containing saturated aliphatic
compounds containing from about 10 to about 24 carbon atoms, the
functional units being hydroxy and sulfonate radicals, and (C) a
mixture comprising from 30-95 percent water-soluble salts of alkene
disulfonates containing from about 10 to about 24 carbon atoms, and
from about 5 to about 70 percent water-soluble salts of hydroxy
disulfonates containing from about 10 to about 24 carbon atoms. The
detergent compositions usually contain, in admixture, water-soluble
inorganic and organic alkaline builder-sequestrants, e.g., sodium
tripolyphosphate, sodium polyacrylate, sodium nitrilotriacetate,
and the like.
Other well known detergent active compounds may be admixed with
components (A), (B), and (C), above, e.g., anionic, nonionic,
ampholytic and zwitterionic synthetic detergents. One example in
the patent, Example III coupled with Table III, shows a mixture of
detergent/builder, viz., sodium-4 -hydroxy-n-hexadecyl-1
-sulfonate/sodium polyacrylate, wherein the ratio is 1:5, parts by
weight. It is not clear what the total composition is, or what its
efficacy is, let alone the exact nature of the sodium polyacrylate
used.
U.S. Pat. No. 3,085,916 to Zimmie et al. discloses the use of
sodium polyacrylate as a flocculating agent for fluidizing silt
deposits in cooling systems using river, lake or bay water
containing mud and like contaminants. In other words, accumulations
of mud, rust and silt in the jackets or pipings of cooling systems
can be prevented or removed by flushing the system with a small
amount of water-soluble, polyelectrolytic organic polymer,
typically sodium polyacrylate.
"Surface Active Agents, Their Chemistry and Technology," by Anthony
M. Schwartz and James W. Perry, 1949, Interscience Publishers,
Inc., New York, p. 235, in discussing organic builders and mixtures
states broadly: "Sodium polyacrylate has been used as a thickening
agent and a builder for synthetic detergents." Further authors
sayeth not.
It is obvious from the above patents and literature that
polyacrylic acid salts have been used in detergent compositions in
relatively minor roles. Attempts have been made to recognize their
anti-redeposition properties in conjunction with other polymers,
their flocculating attributes, their additive effect as builders in
combination with proven agents, e.g., sodium tripolyphosphate.
Alkali metal, ammonium or substituted-ammonium salts of polyacrylic
acid have apparently never gone it alone. The present invention
demonstrates quite conclusively that sodium polyacrylate, for
instance, is anything but an also-ran.
It can be readily appreciated that polymeric acrylic acids and
their salts come in many different molecular weights. The patents
and literature discussed hereinabove are, for the most part, quite
silent as to the inherent viscosity (I.V.), a measure of polymer
molecular weight, and other physical properties of the various
polyacrylic acid salts suggested as flocculating and
anti-redeposition agents. As will be evident hereinafter, the art
could not and did not recognize the advantages provided by the
present discovery. Clearly the art relegated the polyacralytes to a
lesser role in the race to upgrade detergent compositions. Clearly
the art had no concept of the efficacy of these polyacrylates as
full-fledged substitutes for the "suspect" phosphate and other
builder-sequestrants. In fact, as will also be seen hereinafter,
attempts to combine alkali metal polyacrylates having the physical
properties contemplated herein with, say, STPP to make up a
predetermined builder-sequestrant concentration have resulted in
detergency compositions which gave less desirable detergency values
(cleaning power) when compared with the same predetermined
concentration of, say, sodium polyacrylate only.
Very possibly the art was concerned, as it should have been, that
alkali metal polyacrylates at higher molecular weights might tend
to flocculate and become a redeposition problem themselves. By
virtue of the present discovery, however, this inhibition has been
eliminated. Quite surprisingly, it has been found, the relatively
high molecular weight alkali metal polyacrylates are very effective
builder-sequestrants which exhibit superior cleaning power.
Accordingly, it is an object of the present invention to replace in
conventional detergent compositions all of the builder-sequestrant
commonly used, be it a phosphate, sodium nitrilotriacetic acid, or
the like.
Another object of the instant invention is to substitute said
builder-sequestrants with an alkali metal, ammonium or substituted
ammonium polyacrylate of predetermined molecular weight.
Still another object of the present invention is to provide
detergent builder-sequestrants equal to and better than the
previously proposed phosphate-free builders, e.g., the trisodium
salt of nitriloacetic acid SNTA, the latter itself being "suspect"
and at least three times as expensive as STPP.
DESCRIPTION OF THE INVENTION
According to the present invention a washing composition is
prepared in which are present as essential components an active
synthetic organic detergent and an organic alkaline
builder-sequestrant salt. More particularly, the novel detergent
composition of the present invention contains as essential
ingredients a synthetic organic detergent selected from non-soap
anionic and non-ionic surface active compounds and an organic
alkaline builder-sequestrant selected from alkali metal, ammonium
or substituted ammonium polyacrylates, the latter having an
inherent viscosity (I.V.), measured in 2 N Na0H as shown
hereinafter, in the range of about 0.05 to about 1.25 preferably in
the range of about 0.30 to about 1.0.
Pursuant to a typical embodiment of the present invention, a
detergent composition is prepared from active ingredient sodium
dodecylbenzene sulfonate and builder ingredient sodium polyacrylate
having an inherent viscosity of 0.8 in 2 N sodium hydroxide, I.V.
being a measure of molecular weight. Obviously the efficacy of the
builder-sequestrant will vary depending upon the concentration
thereof with respect to the synthetic organic detergent component
and the total detergent composition. For example, it has been found
that at a concentration of 20 percent sodium dodecylbenzene
sulfonate, based upon the total formulation (100 percent),
excellent results are achieved when using about 40 percent sodium
polyacrylate, the remaining 40 percent of the formulation
comprising additives, such as inorganic alkaline salts, e.g.,
silicates, carbonates and sulfates, anti-redeposition agents, such
as sodium carboxymethylcellulose (CMC), perfume, coloring agents,
bleaching compounds, and many other ingredients which are widely
and generally used to improve the overall performance and aesthetic
characteristics of detergent compositions, such as anti-tarnishing
agents, bactericidal agents, fluorescers, germicidal agents, and
the like.
The concentration of active detergent and builder-sequestrant best
suited for the novel detergent compositions of the present
invention is generally based upon the end use intended for each
composition. Obviously, a light duty detergent composition, such as
that used for dishwashing or for washing delicate apparel, would
not require as high a concentration of active and/or
builder-sequestrant as would a heavy duty composition used for
laundering soiled outerwear clothing. In general, the concentration
of active detergent ranges from about 10 to about 30 percent,
preferably from about 15 to about 25 percent, based upon the total
formulation as defined hereinabove.
As to the builder-sequestrant contemplated herein, a concentration
in the range of about 8 to about 60 percent, preferably from about
10 to 40 percent, likewise based upon the above-defined total
formulation, is best suited for the present invention.
The ratio of active detergent to builder-sequestrant suitable for
the instant invention may also vary significantly, depending upon
end use intended for the detergent composition. Generally, a ratio
of about 1:5 to about 2:1, active/builder-sequestrant, is
preferred, but ratios in the range of about 1 to 10, or greater,
and 5 to 1 may be used.
The detergent compositions of the present invention are usually
used at a pH in aqueous solution of from about 8 to about 12.5,
preferably from about 9 to about 11. Furthermore, the novel
compositions are effective in a wide range of wash water
temperatures. Preferably, however, temperatures in the range of
45.degree. to 200.degree. F are used, best results being achieved
in the mid range, say, from about 80.degree. to about 160.degree.
F.
While sodium polyacrylate is demonstrated as one of the preferred
polyacrylic acid salts, other water-soluble alkali metal salts,
e.g., potassium, lithium, are contemplated herein, as well as
water-soluble ammonium and substituted ammonium salts, such as
methylamine and triethylamine salts. Of course, mixtures of these
polyacrylate salts may be used effectively under the conditions and
concentrations described herein.
Again, while the alkali metal salts of dodecylbenzene sulfonic acid
have been singled out hereinbefore as very desirable active
detergents (surfactants) for use with the novel
builder-sequestrants of the present invention, other anionic
surface active compounds may be used very effectively in the
concentrations and ratios given above. Anionic surface active
compounds can be broadly described as compounds which contain
hydrophilic or lypophilic groups in their molecular structure and
which ionize in an aqueous medium to give anions containing the
lyophilic group. These compounds include the sulfated or sulfonated
alkyl, aryl and alkyl aryl hydrocarbons and alkali metal salts
thereof, for example, sodium salts of long chain alkyl sulfates,
sodium salts of alkyl naphthalene sulfonic acids, sodium salts of
sulfonated abietenes, sodium salts of alkyl benzene sulfonic acids,
particularly those in which the alkyl group contains from eight to
24 carbon atoms, sodium salts of sulfonated mineral oils and sodium
salts of sulfosuccinic acid esters, such as sodium dioctyl
sulfosuccinate.
Advantageous anionic surfactants include the higher alkyl aryl
sulfonic acids and their alkali metal and alkaline earth metal
salts, such as, for example, sodium tridecyl sulfonate, magnesium
dodecyl benzene sulfonate, potassium tetradecyl benzene sulfonate,
ammonium dodecyl toluene sulfonate, lithium pentadecyl benzene
sulfonate, sodium dioctyl benzene sulfonate, disodium dodecyl
benzene disulfonate, disodium di-isopropyl naphthalene disulfonate,
and the like, as well as the alkali metal salts of fatty alcohol
esters of sulfuric and sulfonic acids, the alkali metal salts of
alkyl aryl (sulfothioic acid) ethers and the alkyl thiosulfuric
acid, etc. Preferred anionic organic surface active agents are, as
noted hereinbefore, sodium salts of alkyl benzene sulfonic acids
and particularly preferred sodium salts of alkyl benzene sulfonic
acids are those in which the alkyl group or radical contains 10 to
18 carbon atoms in a straight i.e., unbranched) chain.
As indicated hereinabove, nonionic surface active compounds may be
used as the active detergent. Nonionic surface active compounds can
be broadly described as compounds which do not ionize but usually
acquire hydrophilic characteristics from an oxygenated side chain,
such as polyoxyethylene, while the lyophilic part of the molecule
may come from fatty acids, phenols, alcohols, amides or amines.
Examples of nonionic surfactants include products formed by
condensing one or more alkylene oxides of two to four atoms, such
as ethylene oxide or propylene oxide, preferably ethylene oxide
alone or with other alkylene oxides, with a relatively hydrophobic
compound, such as a fatty alcohol, fatty acid, sterol, a fatty
glyceride, a fatty amine, an aryl amine, a fatty mercaptan, tall
oil, etc. Nonionic surface active agents also include those
products produced by condensing one or more relatively lower alkyl
alcohol amines (such as methanolamine, ethanolamine, propanolamine,
etc.) with a fatty acid such as lauric acid, cetyl acid, tall oil
fatty acid, abietic acid, etc., to produce the corresponding
amide.
Still other nonionic surface active compounds include the amine
oxides and phosphine oxides and preferably the unsymmetrical
trialkyl-amine oxides and phosphine oxides wherein two of the alkyl
groups are lower alkyl groups (1 to 4 carbon atoms) and the third
alkyl group is a higher alkyl group (eight to 18 carbon atoms).
Examples include dimethyldodecylamine oxide,
dimethyldodecylphosphine oxide, dimethyltetradecyl amine oxide,
dimethyltetradecyl phosphine oxide, diethylhexadecylamine oxide,
diethylhexadecylphosphine oxide, and the like.
Particularly advantageous nonionic surface active agents are
condensation products of a hydrophobic compound having at least one
active hydrogen atom and a lower alkylene oxide (for example, the
condensation product of an aliphatic alcohol containing from about
eight to about 18 carbon atoms) and from about three to about 30
mols of ethylene oxide per mol of the alcohol, or the condensation
product of an alkyl phenol containing from about eight to about 18
carbon atoms in the alkyl group and from three to about 30 mols of
ethylene oxide per mol of alkyl phenol. Other advantageous nonionic
detergents include condensation products of ethylene oxide with a
hydrophobic compound formed by condensing propylene oxide with
propylene glycol.
The detergent compositions of the present invention may be made
into liquid solutions, granules, flakes, tablets or bars.
Regardless of form, however, only small concentrations of these
novel detergent compositions are needed in an aqueous medium to
realize excellent cleaning power. Generally less than about 0.2
percent by weight, based upon the combined weight of the detergent
composition and water, will provide detergent values which are as
good and better than those of the conventional detergents presently
enjoying the greatest commercial success.
Evidence of the effectiveness of the novel detergent compositions
of the present invention is presented hereinafter with a view to
providing illustrative compositions within the purview of the
present invention. The person skilled in the art will readily
appreciate that the specific embodiments in the following examples
and illustrations are just that, illustrative and not unduly
restrictive:
EXAMPLE I
Sodium polyacrylate builder-sequestrant was prepared by first
polymerizing acrylic acid and then reacting the resulting
polyacrylic acid with NaOH Polyacrylic acid of suitable molecular
weight, as determined by inherent viscosities within the range
specified hereinabove, was prepared by using a 2 -liter round
bottom flask having two (2 ) superimposed calibrated dropping
funnels from which acrylic acid monomer and catalyst sodium
persulfate were fed separately and continuously into the 2 -liter
flask. To record the temperature of the reaction mixture a
thermometer was inserted into the mixture through the mouth of the
flask; to control the reaction temperature the 2 -liter flask was
placed in a hot water bath.
Into the flask was placed 690 cc. of H.sub.2 0, and 10 percent of
the total monomer feed of 250 cc., as well as 10 cc. of the total
catalyst solution (1.2 grams Na.sub.2 S.sub.2 0.sub.8 in 60 cc. of
water) and the resulting mixture heated to 80.degree. C., the hot
water in the bath reading 81.degree. C. The remainder of the total
monomer and catalyst solution was added continuously and
temperature readings taken at 10 -minute intervals and recorded as
shown:
TABLE I
Remaining Remaining Time Temperature .degree.C Monomer Catalyst (in
min.) Reactor Bath (cc.) (c.c)
__________________________________________________________________________
10 80.0 82.0 225 50 20 93.0 94.0 206 46 30 94.5 98.0 187 42 40 95.5
97.0 168 38 50 96.0 98.0 149 34 60 96.0 99.0 130 30 70 95.5 97.0
111 26 80 96.0 98.0 92 22 90 96.0 98.0 73 18 100 95.0 97.5 54 14
110 96.0 99.0 35 10 120 96.0 98.0 16 5 130 96.0 98.0 0 0
__________________________________________________________________________
The reaction mixture, subsequent to addition of all monomer and
catalyst, was maintained at 95.degree. C for 2 hours and then
cooled to room temperature. The resulting 25 percent (wt.)
polyacrylic acid solution, subjected to viscosity measurement,
indicated an inherent viscosity (I.V.) of 0.80, a measure of its
molecular weight.
The procedure for measuring viscosity was as follows:
Scope: provides the inherent viscosity of a 0.5 percent (wt.)
solution of polyacrylic acid.
Reagent: 2 n na0H
Apparatus: cannon-Fenske Series 75 viscometer. Constant temperature
(25.+-. 0.02.degree. C) water bath. (Both above items sold by
Cannon Instrument Co.) Stop watch capable of reading 0.1 second.
Rubber bulb (ca. 4 oz.) on vacuum source.
Procedure:
1. prepare in 100 mil. volumetric flask a 0.5 percent (wt.)
solution of polymer in 2 N NaOH by adding 0.5 g. polymer/100 mil.
solution at 25.degree. C. Shake to dissolve.
2. Pipet 10 mil. of same solvent used to prepare sample into series
75 Cannon-Fenske viscometer which has been firmly clamped in true
vertical position in bath. Allow to equilibrate. Using rubber bulb
or vacuum source, draw liquid into upper bulb above fiducial mark.
Allow to drain, and accurately time flow between upper and lower
marks. This is solvent flow time t.sub.0.
Repeat operation (2 ) to check flow time. It should be within .+-.
0.3 second.
3. Clean viscometer and repeat (2 ) with polymer solution. Result
obtained is solution flow time t.sub.1.
Calculations: the inherent viscosity [.eta.] inh. is given
approximately by:
1 nt.sub.1 /t.sub.0 /C
Units: [.eta.] inh. dL/g.; C in g./dL
The 25 percent (wt.) polyacrylic solution having a viscosity (I.V.)
of 0.80 was then formulated into a detergent composition as follows
(all percentages by weight):
DETERGENT FORMULATION
Composition 20% Active-sodium dodecylbenzene sulfonate* 40%
.sup.(1) Builder - Sodium polyacrylate 0.5% Sodium
carboxymethylcellulose (CMC) 6.0% Sodium Metasilicate 33.5% Sodium
Sulfate 100.0% Formulation Active 7.5 g of 40% Sulframin 40 3.0 g
Active Builder 18.3 g of 25% Polyacrylic Acid (4.6 g Acid) 10.66 m1
of 6 N Na0H (2.56 g Na0H) These React to Give 6.0g of Builder CMC
0.075g Sodium Metasilicate 0.9g Sodium Sulfate-Sulframin 40 4.35g
Addition of 0.675g 5.025 Total Solid 15.0g Made up to 1 liter to
give a 1.5% Solution
The detergent formulation thus prepared was used in the following
detergency testing procedure:
1. 100 ml. of 1.5 percent detergent solution is diluted with 900
ml. of hard water to give a 0.15 percent detergent concentration
for testing. pH adjusted to 9.5 (if necessary) with sodium
hydroxide solution.
2. Hard water has 180 ppm of 2:1 calcium to magnesium.
3. Each pot of the Terg-o-Tometer* (*Trademark for apparatus sold
by U.S. Testing Co.) is filled filled with 1 liter of the detergent
solution.
4. Bath temperature, 120.degree. F: 90 cycles/minute agitation.
5. Four swatches (4 .times. 4 inches) of standard soiled cloth are
added to each pot and washed for 10 minutes.
6. Pot emptied; hand squeeze; dry in commercial dryer for 20
minutes.
7. Read swatches on Hunter D-25** (**Photo-reflectance meter sold
by Hunter Laboratories.) front and back; four layers.
8. .DELTA.L value determined.
The detergent formulation described just above having 40 percent by
weight builder-sequestrant sodium polyacrylate and having an I.V.
of 0.80 gave an average .DELTA.L (detergency value) of 39.
EXAMPLE II
Example I, above, was repeated in every essential respect with the
exception that the builder-sequestrant concentration was reduced
from 40 to 20 percent, and the sodium sulfate concentration
increased proportionately to maintain the 100 percent total
formulation. The average .DELTA.L (detergency value) was 36.
EXAMPLE III
Example II, above, was repeated in every essential respect with the
exception that the builder-sequestrant concentration was reduced
from 40 percent to 10 percent, and the sodium sulfate concentration
increased proportionately to maintain the 100 percent total
formulation. The average .DELTA.L (detergency value) was 34.
EXAMPLE IV
Examples I, II and III, above, were repeated in every essential
respect with the exception that the Na.sub.2 S.sub.2 0.sub.8
catalyst concentration used to polymerize acrylic acid was 0.56
gram in 60 cc. of water and the resulting polymer I.V. was 1.21.
Using the corresponding sodium polyacrylate polymer (I.V. 1.21 ) at
the concentrations given in Examples I (40 percent), II (20
percent), and III (10 percent), the resulting .DELTA.L detergency
value averages were, respectively, as follows: 37, 33 and 28.
EXAMPLE V
Examples I, II, and III, above, were repeated in every essential
respect with the exception that the Na.sub.2 S.sub.2 0.sub.8
catalyst concentration used to polymerize acrylic acid was 1.3
grams in 60 cc. of water and the resulting polymer I.V. was 0.66.
Using the corresponding sodium polyacrylate polymer (I.V. .66 ) at
the concentrations given in Examples I (40 percent), II (20
percent), and III (10 percent), the resulting .DELTA.L detergency
value averages were, respectively, as follows: 36, 35 and 33.
EXAMPLE VI
By comparison, each of Examples I, II and III, above, was repeated
using sodium tripolyphosphate (100 percent active) as the
builder-sequestrant in lieu of sodium polyacrylate. At the 40
percent, 20 percent and 10 percent concentrations (all other
ingredients being present in the concentrations given in Examples
I, II and III, above), STPP gave .DELTA.L detergency value averages
of 36, 28 and 24, respectively.
EXAMPLE VII
Example II, above, is repeated in every essential respect only the
20 percent sodium polyacrylate builder-sequestrant was replaced
with a 20 percent concentration of builder-sequestrant made up of 2
parts of STPP (100 percent active) and 1 part of the sodium
polyacrylate of Example II. The .DELTA.L detergency value average
was 29.9.
Quite obviously, the builder-sequestrants of the present invention
manifest superior cleaning power and are very effective,
suprisingly enough, in a totally phosphate-free formulation. In
fact, as Example VII, above, clearly demonstrates, particularly
when its .DELTA.L average is compared with that of Example II,
above, sodium polyacrylate works better as a total substitute,
rather than as a partial substitute, for sodium
tripolyphosphate.
Furthermore, the .DELTA.L values of STPP in Example VI vis-a-vis
sodium polyacrylate .DELTA.L values (Examples I, II, III) clearly
favor the latter builder-sequestrant's cleaning power.
The invention has been described in detail with particular
reference to preferred embodiments thereof, but it will be
understood that variations and modifications can be effected within
the spirit and scope of this invention as described hereinabove and
as defined in the appended claims.
* * * * *