U.S. patent number 3,703,792 [Application Number 05/068,366] was granted by the patent office on 1972-11-28 for wall structure.
Invention is credited to David H. Bill.
United States Patent |
3,703,792 |
Bill |
November 28, 1972 |
WALL STRUCTURE
Abstract
A wall structure which is adapted to form a dividing wall or
partition within a building. The construction consists of upper and
lower support members which extend along the length of the wall.
One or more wall panel members are detachably connected to the
supports and are supported thereby. Each panel consists essentially
of a flat pressed-steel sheet having a flange or ledge arrangement
extending around the perimeter thereof. The ledge along the upper
edge of the panel supports one or more substantially U-shaped clips
which are adapted to engage a downwardly extending flange of the
upper support member and detachably locate the upper edge of the
panel. The ledge along the lower edge of the panel forms an
inverted channel which engages a complementary channel along the
lower support member to locate and support the panel. The ledges or
flanges along the vertical edges of the panel provide rigidity to
the panel and also provide means whereby adjacent panels may be
interlocked when a wall consists of more than one panel. The wall
may consist of two rows of the above described panels, the rows
being spaced apart in a transverse direction to provide a central
cavity therebetween.
Inventors: |
Bill; David H. (Lower
Templestowe, Victoria, AU) |
Family
ID: |
3745583 |
Appl.
No.: |
05/068,366 |
Filed: |
August 31, 1970 |
Foreign Application Priority Data
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Sep 5, 1969 [AU] |
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60526/69 |
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Current U.S.
Class: |
52/242;
52/272 |
Current CPC
Class: |
E04B
2/825 (20130101) |
Current International
Class: |
E04B
2/82 (20060101); E04b 002/82 () |
Field of
Search: |
;52/238,241,242,272 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Abbott; Frank L.
Assistant Examiner: Braun; Leslie A.
Claims
I claim:
1. A wall structure or partition comprising a plurality of wall
panels arranged in contiguous co-planar relationship, each panel
extending between upper and lower support members extending along
the length of the wall structure or partition, each said panel
being curved to provide a ledge along the lower edge thereof, said
ledge being inclined upwardly in a direction away from the panel
and being provided with a downwardly depending lug along the free
edge thereof, said ledge and lug providing an inverted channel
along the bottom of the panel for detachably engaging a
complementary surface provided on said lower support member, and
means on the upper edge of each panel for detachably engaging said
upper support member such that each panel may be installed on said
support members by engaging said means with said upper support
member, raising said panel slightly so that said inverted channel
is over said complementary surface, and allowing said panel to drop
into engagement with said complementary surface, said panels
including flanges along the vertical edges thereof for providing
structural rigidity to the panel and for allowing adjacent panels
to be interlocked, a skirting board member being hung on said lower
support member to extend along the length thereof, said skirting
board member providing said complementary surface provided on said
lower support member, and means on the upper edge of each panel
comprising a plurality of substantially U-shaped clips, attached in
spaced relationship to the top of the panel, for engaging a
downwardly extending flange provided on said upper support member,
said lower support member comprising a first member for providing
rigid connection to the floor along the length of the wall or
partition to be constructed and a second member disposed directly
above the first member and being provided with downwardly depending
clips for engaging the sides of the first member to allow said
second member to be levelled, and means for rigidly connecting said
downwardly depending clips to said first member when levelling has
been completed.
2. A wall structure or partition as defined in claim 1 wherein the
top of each panel is curved to provide an inverted channel
therealong on the same side of the panel as said ledge, said
U-shaped clips being connected to the side of said inverted
channel.
3. A wall structure or partition as defined in claim 2 wherein said
upper support member includes an inverted channel member which
extends along the length of the wall to be constructed, one side of
said channel providing said downwardly extending flange and the
other side of said channel providing a further downwardly extending
flange.
4. A wall structure or partition as defined in claim 3 wherein said
second member comprises an upright channel, one side of which
supports said skirting board member, the other side of said upright
channel supporting a further skirting board member and a further
plurality of said panels being placed in contiguous co-planar
relationship and each panel extending between said further
downwardly extending flange and said further skirting board member
to provide a double panel wall having a central cavity therein.
Description
This invention relates to wall structures and more particularly to
a wall structure adapted for use as a dividing wall or partition
within a building.
The conventional method of providing dividing walls has
disadvantages in that it requires a number of skilled tradesmen to
do the work and moreover, much time is utilized in the actual
construction. It is usual for skilled carpenters to install a
timber or metal framework and when the framework is completed
skilled plasterers install the finished surface which usually takes
the form of plaster board or similar lining material. Any
electrical wiring or pipe work must, of course, be installed before
the lining material is fixed in place.
It is therefore apparent that the cost of providing dividing walls
by this known method is relatively high due to the use of skilled
labor and in some circumstances much inconvenience and waste of
time results because of unavoidable delays which occur between the
completion of work by one tradesman and the commencement of work by
another.
In addition to the above it is usually necessary during the
construction of conventional dividing walls to have the wall
surfaces painted and this further adds to the cost involved.
It is an object of the present invention to provide a wall
structure which may be readily installed by relatively unskilled
labor thus avoiding one or more of the abovementioned
disadvantages.
It is a further object to provide a wall structure which, in its
preferred form, may be readily dismantled at any time after
construction to allow installation of electrical wiring, ducting,
piping etc., within the wall.
Accordingly, this invention provides a wall structure or partition
comprising a plurality of wall panels arranged in contiguous
co-planar relationship, each panel extending between upper and
lower support members extending along the length of the wall
structure or partition, each said panel being curved to provide a
ledge along the lower edge thereof, said ledge being inclined
upwardly in a direction away from the panel and being provided with
a downwardly depending lug along the free edge thereof, said ledge
and lug providing an inverted channel along the bottom of the panel
for detachably engaging a complementary surface provided on said
lower support member, and means on the upper edge of each panel for
detachably engaging said upper support member such that each panel
may be installed on said support members by engaging said means
with said upper support member, raising said panel slightly so that
said inverted channel is over said complementary surface, and
allowing said panel to drop into engagement with said complementary
surface, said panels including flanges along the vertical edges
thereof for providing structural rigidity to the panel and for
allowing adjacent panels to be interlocked.
The invention is hereinafter described with reference to the
accompanying drawings wherein,
FIG. 1 is a sectional end elevation through a dividing wall in
accordance with one embodiment of the invention.
FIG. 2 is a sectional view of a portion of a panel of the wall of
FIG. 1 showing means whereby the top of the panel is detachably
connected to an upper support member,
FIG. 3 shows an exploded section of the bottom support member of
the wall according to FIG. 1 and,
FIG. 4 is a section along the lines 4--4 of FIG. 1 showing the
interlocking arrangement between adjacent wall panels.
Referring now to the drawings and particularly FIG. 1, the dividing
wall is shown to have a plurality of substantially flat panels 5
extending between upper and lower support structures designated
generally at 6 and 7, respectively. Panels 5 are provided along
each side of the support structures 6 and 7 and are spaced apart in
a transverse direction to define a cavity 8 therebetween.
Each panel 5 is provided with an upper ledge 9 and a lower ledge 10
extending along the upper and lower edges thereof, respectively.
The ledges 9 and 10 extend inwardly towards the central plane of
the wall. The upper ledge 9 is substantially perpendicular to the
plane of the panel 5 whereas the lower ledge 10 is inclined
inwardly and upwardly to the horizontal. The innermost part of each
ledge is formed as a downwardly depending lug 11 extending along
the length of each panel 5. The lower ledge 10 and lug 11 combine
to form a non-symmetrical inverted V-section which provides means
for demountably supporting the panel 5 on the lower support
structure 7. A complementary surface is provided on the lower
support structure 7 to co-operate with the inverted V-section and
hold the panel 5 firmly in place.
The vertical edges of each panel 5 are provided with flanges 27 and
28 as shown in FIG. 4. The flange 27 along one vertical edge of a
panel 5 differs from the flange 28 along the other vertical edge of
the same panel 5 in that it has an additional ledge 29 therealong.
It is apparent that adjacent panels 5 on the same side of the wall
are interlocked by means of mutual engagement of the flanges 27 and
28. The flanges 27 and 28 also serve to strengthen the panel 5 and
provide structural rigidity.
As shown in FIG. 2 the upper lug 11 of panel 5 has a generally
U-shaped clip 12 rigidly connected thereto. A number of clips 12
may be spaced along the length of the panel 5. The number of clips
will depend on the panel size and the particular installation of
the wall. In use the clips 12 serve to detachably connect the upper
edge of the panel 5 to the upper support member 6.
In many applications of the invention it will be necessary to erect
a dividing wall or partition on a floor surface which is
non-uniform and it is therefore important that the lower support
structure 7 be capable of providing a level datum to support the
panels 5. To this end the lower support structure consists of a
first channel member 13 which is rigidly fixed to the floor 14, by
any suitable means, and hence follows any inconsistency in the
level of the floor 14. A second channel member 15 is disposed
directly above the first channel member 13 and is connected thereto
by way of a series of downwardly depending clips 16 (FIG. 3). The
clips 16 engage the sides of the first channel member 13 and
temporarily hold the second channel 15 in position. A clip 16 may
comprise a galvanized steel plate spotwelded to the sides of the
channel 15 and having a hole 17 therein. Whilst the second channel
15 is temporarily held in position it may be readily adjusted into
a perfectly level position. When a level datum has been obtained
the plates 16 are rigidly connected to the first channel 13. The
connection is achieved by drilling holes through the sides of the
first channel 13 in alignment with the holes 17 of the plates 16
and screwing wood screws 23 into timber blocks 18 pre-arranged
within the first channel 13.
In order to complete the lower support structure 7 and provide the
complementary surface to co-operate with the lower edge of the
panel 5, a skirting board member 19 is hung along each side of the
second channel 15. The skirting board members 19 extend along the
length of the lower support structure 7 and hang from the upwardly
projecting sides 22 of the second channel 15. The upper edge 20 of
each skirting board member 19 is angled upwardly, along the length
thereof, at the same angle as the bottom ledge 10 of the panels 5.
A downwardly depending lug 21 on the upper edge 20 of the skirting
board members 19 is hooked over the sides 22 of the channel 15 to
hold the skirting board member 19 in position.
The upper support structure 6 comprises an inverted channel 24
supported directly beneath the ceiling 25 along the length of the
wall to be constructed. The channel 24 may be rigidly connected to
the bottom of an I-beam 26, which I-beam is rigidly connected to
the underside of the roof structure. The outwardly extending
flanges at the bottom of the I-beam 26 also serve as a means to
support the ceiling 25 of the rooms on each side of the wall. In
multi-storey installations wherein the ceiling 25 may comprise a
concrete slab, the channel 24 may be connected directly to the
underside of the ceiling and no I-beam is then required.
In constructing a wall structure according to the above described
embodiment the first step is to position the I-beam 26 and attached
channel 24 beneath the roof structure along the length of the wall
to be constructed. A plumb-bob or other suitable means is used in
order to position the lower support structure 7 directly beneath
the upper structure 6. When in position the lower support structure
7 is attached to the floor 14 and levelled in the manner described
hereinabove and the skirting board members 19 are hung in
position.
Each panel 5 may now be installed by firstly placing the upper
U-clips 12 about a downwardly extending side of the channel 24. The
panel 5 is then lifted slightly and the inverted V-section of the
lower edge is positioned in engaging relationship with the
complementary surface of the skirting board 19. The panel 5 is then
allowed to drop into position and bears on the upwardly directed
edge of the skirting board 19. A further panel is placed in
contiguous coplanar relationship with the first in a similar manner
and the flanges 27 and 28 are interlocked to provide additional
strength to the wall surface. Further panels 5 are added as
required in a similar manner to the above until a wall of the
required length has been formed. Panels 5 are placed along the
other side of the support structures 6 and 7 and a double panelled
wall is thus formed having a central cavity 8 therein, as shown in
FIG. 1. The cavity 8 is extremely useful for the positioning of
wiring, piping, ducts, etc. within the wall and it is apparent that
the width of the cavity 8 may be varied by varying the width of the
channels 13, 15 and 24.
The components which go together to form the wall of the
above-described embodiment are formed from steel. The panels 5 are
formed from sheet steel which is rolled pressed or folded to
provide the required shape and the outwardly directed surfaces
thereof have a vinyl coating thereon to enhance the appearance of
the wall and provide a durable surface.
It is apparent from the above described embodiment that a wall
according to the present invention may be quickly and easily
installed, during or after construction of a building, by
relatively unskilled labor. Because the panels 5 are demountably
fitted in place, additional wiring, piping, ducting, etc. may be
conveniently installed within the wall at any time after the wall
has been completed, simply by temporarily removing the panels.
It is also apparent that modifications to the above embodiment may
be readily effected by persons skilled in the art. For example, it
is not essential that the panels 5 and support structures 6 and 7
be formed from steel as other suitable materials may be used.
Furthermore, in some installations it may only be required to
install a single wall structure and in such cases the supporting
structures may be modified to comprise L-section members which only
support a single row of panels 5. This embodiment is extremely
useful in installations wherein it is required to provide a wall in
close proximity to another wall. In such an installation it may be
impossible to see the back of the wall and therefore a double
panelled wall would be superfluous.
According to a further embodiment of the invention the panels 5 are
formed from plaster board. The panels 5 comprises a steel perimeter
frame having the ledge and flange arrangement described above.
Plaster board sheets are glued or otherwise attached to the
perimeter frame to form the panels 5 of this embodiment.
According to a further embodiment the panels 5 are provided with a
lining material on the inner surface thereof. The lining may serve
to provide additional rigidity to the panel 5 or may be formed from
sound absorbing material to reduce the sound transmission
efficiency of the wall.
According to a further embodiment of the panel 5 the clips 12
comprise a continuous clip which extends along the upper edge of
the panel 5. The continuous clip may be formed integral with the
panel 5 by bending the lug 11 to form a U-shaped groove along the
length of the panel 5.
In a modification of the lower support structure 7 the lower
channel is replaced by a timber member connected directly to the
floor. The width of the timber member is identical to that of the
channel 15 and the clips 16 are connected directly thereto by
suitable wood screws.
Since modifications within the spirit and scope of the invention
may be readily effected by persons skilled in the art it is to be
understood that the invention is not limited to the particular
embodiments described by way of example hereinabove.
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