U.S. patent number 3,703,604 [Application Number 05/203,412] was granted by the patent office on 1972-11-21 for flat conductor transmission cable.
This patent grant is currently assigned to AMP Incorporated. Invention is credited to Homer Ernst Henschen, Dale Richard Zell.
United States Patent |
3,703,604 |
Henschen , et al. |
November 21, 1972 |
FLAT CONDUCTOR TRANSMISSION CABLE
Abstract
A flat shielded cable comprising a plurality of parallel
spaced-apart signal conductors in a first plane and a shield member
in the form of a conductive ground plane facing said signal
conductors and being positioned in a second plane, the shield
member having preselected amounts of conductive material removed in
the area opposite the signal conductors. By varying the amount of
shield member surface area facing the signal conductors, the
capacitance between the signal conductors and the ground plane can
be significantly altered to thereby control the characteristic
impedance of the cable. At the terminating ends of the cable, a
zone devoid of conductive material extends transversely across the
ground plane in the vicinity of the signal conductors. This zone
permits the interconnection of the signal conductors to suitable
connector means while preventing electrical contact between the
connector contact members, which engage the signal conductors, and
the ground plane. To provide impedance matching between the
connector and cable ends, the zone is bridged by thin conductive
strips integral to the ground plane.
Inventors: |
Henschen; Homer Ernst
(Carlisle, PA), Zell; Dale Richard (Elizabethtown, PA) |
Assignee: |
AMP Incorporated (Harrisburg,
PA)
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Family
ID: |
22753888 |
Appl.
No.: |
05/203,412 |
Filed: |
November 30, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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99194 |
Dec 17, 1970 |
|
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|
Current U.S.
Class: |
174/75R;
174/117FF; 333/33; 333/243; 174/36; 333/238; 439/422 |
Current CPC
Class: |
H01B
7/0838 (20130101); H05K 1/0253 (20130101); H01P
3/08 (20130101); H01R 12/68 (20130101); H05K
1/0224 (20130101); H05K 1/0393 (20130101); H05K
2201/0969 (20130101); H05K 2201/09663 (20130101); H05K
2201/0715 (20130101) |
Current International
Class: |
H01B
7/08 (20060101); H01P 3/08 (20060101); H05K
1/02 (20060101); H05K 1/00 (20060101); H02g
015/08 () |
Field of
Search: |
;174/88R,68.5,117FF
;339/17R,17E,17F,95R,97R,97C ;29/624 ;333/84M |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Clay; Darrell L.
Parent Case Text
REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of Application Serial
No. 99,194 filed on Dec. 17, 1970 and entitled Flat Shielded Cable
now abandoned.
Claims
What is claimed is:
1. A flat cable comprising:
a plurality of flat parallel spaced-apart signal conductors lying
in a single plane
a plurality of parallel flat shield conductors lying in a plane
parallel to the single plane of said signal conductors,
said shield conductors extending parallel to said signal conductors
and being laterally offset from said signal conductors,
said shield conductors having a width which is no greater than the
spacing between said signal conductors whereby edge portions of
said shield conductors do not overlap edge positions of said signal
conductors, and
insulating material between said conductors and encasing said
conductors.
2. A cable as set forth in claim 1, each of said signal conductors
having an enlarged contact pad at its end, said pads being adjacent
to, and spaced from, one end of said cable, said shield conductors
having reduced width portions in the vicinity of said pads, a
continuous layer of shielding material at the end of said cable,
said reduced width shield conductors extending to said continuous
layer.
3. A cable as set forth in claim 2 having electrical contact
terminals crimped onto said pads, each of said terminals being
between adjacent reduced width portions of said shield
conductors.
4. A cable as set forth in claim 3 wherein each of said contact
terminals comprises a generally channel crimp portion having a web
and sidewalls, said web having a width which is substantially equal
to the width of one of said pads, said web being against said cable
and said sidewalls extending through said cable in straddling
relationship to said pad, said sidewalls being reversely formed
towards each other and towards said web and being in engagement
with said pads.
5. A cable as set forth in claim 2 further comprising a commoning
strip interconnecting said shield conductors in the vicinity of
said reduced width portion.
6. A cable as set forth in claim 1 and a second cable which is
identical to said cable, said cables being separated by a layer of
plastic foam.
7. A flat cable configuration comprising a first and second cable
each constructed as claimed in claim 1, said first and second
cables positioned in parallel planes and being spaced from each
other and further including insulating material in said space
between the cables.
8. The flat cable configuration of claim 7 wherein said insulating
material is plastic foam.
9. The flat cable configuration of claim 7 wherein the signal
conductors of said first cable are positioned opposite the signal
conductors of said second cable.
10. The flat cable configuration of claim 7 wherein the signal
conductors of said first cable are positioned opposite said shield
conductors of said second cable.
11. A terminated flat cable comprising:
a plurality of parallel spaced-apart signal conductors lying in a
single plane,
flat electrically conductive shielding means lying in a plane
extending parallel to, and spaced from, said single plane,
insulating material between said signal conductors and said
shielding means and encasing said conductors and said shielding
means,
a transversely extending zone adjacent to one end of said cable
which is devoid of said conductive shielding means, and
bridging strips of said conductive shielding means extending across
said zone on both sides of each of said signal conductors.
Description
BACKGROUND OF THE INVENTION
1. Field of Invention
This invention relates to flat multiple conductor cables and more
particularly to the controlling of the impedance of such
cables.
2. Description of the Prior Art
Various flat multiple conductor cable configurations are known.
These can be broadly classified into a first group comprising a
plurality of round wires positioned in parallel relationship to
each other and embedded in suitable dielectric and a second group
comprised of flat ribbon like conductors also positioned in
parallel relationship to each other and embedded in dielectric
material. Descriptions of these known cable configurations can be
found in U.S. Pat. No. 3,179,904 issued Apr. 20, 1965, U.S. Pat.
No. 3,462,542 issued Apr. 1969, U.S. Pat. No. 3,459,879 issued Aug.
5, 1969 and U.S. Pat. No. 3,576,723 issued Apr. 27, 1971.
An important consideration in flat cable design is the control of
the cable impedance. Prior attempts at providing suitable impedance
control of known cable configuration have proved unsuccessful. In
one cable design, illustrated in FIG. 3 of the aforementioned U.S.
Pat. No. 3,179,904, round wires are laid side by side in an
alternating ground and signal conductor configuration. With such a
design, cable impedance control is limited to varying the spacing
between the conductors and/or varying the dielectric material. When
this cable is to possess a 125 ohm impedance, required for many
applications, the wires must be made large relative to their
spacings. For example, it is common to find such cable, when
designed with impedances in the usable range of a 125 ohms or less
to possess 0.0125 inch diameter wire on 0.025 inch centers. With
such a configuration termination problems exist because of the
relatively the small spacings between adjacent conductors. To vary
the dielectric material to provide a cable having the 125 ohms or
less impedance greatly increases the cost of the cable.
A second configuration, again using round wires for the signal
conductors, is illustrated in FIG. 1 of U.S. Pat. No. 3,179,904. In
this configuration a series of parallel, adjacent round signal
conductors are located in a first plane while a ground plane is
positioned in second plane in confronting relation to the signal
conductors. Although, from an impedance control point of view this
cable design is an improvement over the alternate ground and ground
signal conductor configuration previously discussed, control of the
impedance to place it in the desired 125 ohms range requires strict
control of the spacing between the signal conductors and the ground
plane and the dielectric constance of the dielectric. Further, with
respect to the termination of such a cable, the ground plane must
be peeled back presenting certain obvious manufacturing
difficulties.
Still another cable configuration, illustrated for example in FIG.
5 of the aforementioned patent, comprises a plurality of flat
ribbon like conductors arranged in parallel in the alternating
ground and signal conductor configuration. Such cables generally
possess impedances in the range of 110 to 120 ohms. However, do to
the limitations on cable dimensions as a result of constraints put
on by the equipment with which the cable is to be used there is no
possibility of substantially varying this impedance. Further, even
though the impedance may be in the usable range for some
applications, shielding effectiveness of the cable is very poor and
thus cross talk between cables becomes extremely troublesome.
Although the cross talk may be reduced somewhat by off-setting
stacked cables as shown in FIG. 5 of U.S. Pat. No. 3,179,904,
sufficient cross talk still remains to cause problems.
The configuration of FIG. 3 of U.S. Pat. No. 3,459,879, wherein a
plurality of flat ribbon like signal conductors are positioned in a
first plane with a ground plane positioned in a second plane in
confronting relationship to the signal conductors, presents the
problem that the impedance of the cable is reduced to a value so
low that it is too low for use with many types of equipment. When
these cables are stacked, as is often the case, the signal
conductors are sandwiched between two ground planes and thus the
impedance can obtain a value of 20 ohms or less which results in
excessively high loads on driver circuits. An attempted solution to
this low impedance problem has been to decrease the width of the
signal conductors. Although this does have the tendency to increase
the cable impedance, the increase is often insufficient to meet
equipment criteria. Since the width of the signal conductors have
been reduced there is also a substantial decrease in the current
carrying capacity of the conductors. Further, since the signal
conductors are made very fine and/or the dielectric is made
relatively thick, bending of the cable often results in fracture of
the signal conductors because of the greatly increased
circumferential path which the signal conductor takes. Further,
thick dielectric results in very stiff cables preventing its use in
the certain physical environments.
In flat cables such as those described generally above, termination
of the cable often presents a problem. In copending application
Ser. No. 57,244 filed July 22, 1970 and assigned to the same
assignee as the present application there is described a
terminating connector which is inserted through the insulation of a
flat cable to contact each signal conductor. A transfer zone on the
shield member is devoid of electrically conductive material so that
the connector contact may be inserted through the zone and contact
the signal conductors without coming into contact with the shield
member. A problem with such a termination technique is that the
absence of shielding material in the area of the termination often
significantly alters the cable impedance at the termination area
which results in an intolerable cable/connector impedance
mismatch.
SUMMARY OF THE INVENTION
It is an object of the invention to provide an improved flat
shielded cable design providing relatively simple control of the
cable impedance over a wide range of impedance values.
It is another object of this invention to provide a cable design
which permits significant variations in the signal conductor to
ground plane capacitance to thereby control the cable
impedance.
Still another object of the invention is to provide a technique for
compensating for any loss in shielding effectiveness resulting from
the capacitance altering technique disclosed.
Still another object of the invention is to provide control of the
cable impedance at its terminating ends.
These and other objects are accomplished in accordance with the
teachings of this invention by providing a shielded flat cable
having a plurality of signal conductors in a parallel, spaced
arrangement in a first plane and a conductive shield member in a
second plane in confronting relationship with the signal
conductors. The shield member or ground plane, as it will be called
hereinafter, and the signal conductors are separated by a suitable
dielectric. To control the cable impedance, portions of the ground
plane facing the signal conductors are removed. Preferably, the
deleted sections of the ground plane form thin slots running
substantially the length of the signal conductors. This controlled
removal of ground plane material decreases the signal conductor to
ground plane capacitance to thereby alter the cable impedance. By
selectively varying the ratio of the width of the signal conductors
to the width of the slots in the ground plane, the cable can be
effectively "tuned" over a wide range of impedances.
In a stacked cable configuration, the signal conductors of one
cable are placed in confronting relationship to the ground plane of
the other cable rather than in confronting relationship to its
slots. To further increase isolation between cables they may be
spaced a small distance from each with insulation material such as
plastic foam filling the space.
The terminating ends of the cable may be formed with a ground plane
free zone to accept a terminating connector such as that described
in the aforementioned copending patent application. To aid in
impedance matching the cable to the connector thin conductive
bridging strips may be formed in this zone integral with the ground
plane. The conductive strips tend to increase the cable capacitance
in the terminating are to compensate for an inductive mismatch.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a plan view of the end of a flat cable;
FIG. 2 is an enlarged plan view of a portion of the cable;
FIG. 3 is a section along the line 3--3 of FIG. 2;
FIG. 4 is a cross section of two flat cables offset by one-half
pitch;
FIG. 5 shows a connector terminal in place;
FIG. 6 is a section along the line 6--6 of FIG. 5;
FIG. 7 is a time domain reflectometry plot of the impedance
characteristics of a cable constructed in accordance with this
invention; and
FIG. 8 is a cross section of a modification of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the drawings, the flexible flat conductor cable 10
includes a plurality of spaced-apart ribbon-like signal conductors
12. Each of the conductors 12 terminates in a pad 11.
A ground plane 16, of electrically conductive material lies in a
plane parallel to the plane of the spaced-apart conductors 12. The
conductors 12 are separated from ground plane 16 by a dielectric 13
of suitable material such as Mylar (polyethylene terephthalate).
The Mylar is transparent and can be seen only in the cross section
of FIG. 3. Two cover sheets 14 and 15 of similar material may
encase the conductors and dielectric.
In accordance with this invention the ground plane 16 contains
slots 18 devoid of electrically conductive material. These narrow
slots are opposite each of the signals conductors. By selectively
altering the width of these slots, the capacitance between the
signal conductors and the ground plane can be changed without
requiring a change in the thickness of the dielectric 13 or a
change in the dielectric constant of this material.
A cable in accordance with the invention thus comprises signal
conductors and shielding conductors, the shielding conductors
extending in a plane parallel to the plane of the signal
conductors.
To compensate for the slight degradation in shielding effectiveness
resulting from the removal of ground plane material, stacked cables
are arranged as illustrated in FIG. 4. This Figure illustrates two
cables each constructed in accordance with the teachings of the
invention. When arranged in the stacked configuration they are
displaced with respect to each other so that a portion of the
ground plane 16 of cable 20 confronts each signal conductor 12 of
cable 22.
Another technique for providing isolation between stacked cables is
illustrated in FIG. 8. Cables 38 and 40 are separated by a thin
layer of dielectric 42 such as plastic foam. The plastic foam may
be for example, polyvinyl foam. Still another technique for further
reducing cross talk between stacked cables is to separate the
off-set cables 20 and 22, shown in FIG. 4, by a layer of plastic
foam as shown in FIG. 8.
It should be noted at this point that not only is the cable
impedance effectively controlled over a wide range of values but
also cable flexibility is greatly increased. With respect to the
control of impedance, Table I illustrates some experimentally
determined impedance values for a cable configured in accordance
with the teachings of this invention, the cable having 0.020 inch
width signal conductors centered over the ground plane slots.
TABLE I
Cable Width of Width of Impedance Ground Shielding in Ohms Plane
Slots Conductors
__________________________________________________________________________
50 0.080 0.080 75 0.040 0.060 100 0.060 0.040 125 0.080 0.020
It should further be understood that although the Table I values
correspond to the situation when the signal conductors are centered
over the slots in the ground plane, registration of the signal
conductors over the center of the slots is not critical. Displacing
a signal conductor from the center line merely brings it closer to
a shielding conductor on one side of the signal conductor and
further away from the edge of a shielding conductor on its opposite
side. This has a compensating effect on the cable impedance.
From a mechanical standpoint, not only is cable flexibility
increased but since the signal conductors do not overlap the
shielding conductors in the ground plane, the dielectric will
deform to relieve the strain on the signal conductors when the
cable is bent and creased back on itself.
At each end of the cable the ground plane 16 may have a
transversely extending zone 24 which is devoid of conductive
material. This zone is provided to facilitate coupling of the cable
to a connector. The zone extends only partially across the cable to
allow for a single contact to carry the ground plane circuit
through the connector. The ground plane circuit can be carried
through the connector with a single contact connected to a portion
27 of the ground plane situated past the zone. The portion 27 is
connected to all of the shielding conductors by a commoning strip
29.
The presence of the zone devoid of conductive material
substantially decreases the cable capacitance in this area. The
capacitance in this area may become so markedly below that of the
main cable body that an intolerable cable to connector impedance
mismatch results. It therefore becomes necessary to increase the
zone capacitance without preventing use of a terminating connector
such as that disclosed in the copending application Ser. No.
57,244.
To this end, the teachings of the invention provide for bridging
strips 26 of conductive material on both sides of the terminating
pads 11 of the signal conductors 12. These strips have the effect
of increasing the zone capacitance to thereby effect a cable to
connector impedance match.
The width of each strip 26 is sufficiently small to permit the
insertion of a contact 28 which engages the conductors 12 but which
does not engage the conductive material of the ground plane 16.
(See FIGS. 5 and 6). One or more contacts, (not shown) may also
engage the commoning strip 29 to carry the shielding conductors
through the connector. When a contact is coupled to each of the
shielding conductors a shield member will be positioned between
each pair of signal conductors. Such a configuration would be
desirable in high frequency applications.
The terminal connector contacts 28 are the subject of the
aforementioned copending application and are particularly suitable
for use with the cable of the present invention. Such a contact
includes an elongated web 30 having a forward end 32, and a
rearward end 34. The width of the web is substantially the same as
that of the pads 11 which terminate each signal conductor.
Sidewalls 36 extend from the longitudinal edges of the rearward end
of the web. These sidewalls constitute a crimping means for
establishing electrical contact with a conductor 12 of the cable as
more fully explained in U.S. Pat. No. 3,389,381- Huffnagle.
Specifically, the edges of the sidewalls are forced through the
insulation on each side of a conductor and the sidewalls are then
formed inwardly and upwardly until they capture the conductor
between their edges and the upper edges of the lances.
The distance between the bridging strips 26 is sufficient to permit
the insertion of the sidewalls 36 between two adjacent bridging
strips without contacting the conductive material of the bridging
strips.
That the bridging strips 26 do indeed improve the impedance
characteristics of the cable can be seen by referring to FIG. 7.
This figure shows a time domain reflectometry plot in which the
abscissa is calibrated in time which is directly related to
distance along the cable and the ordinate is the reflection
coefficient calibrated in ohms. For a description of time domain
reflectometry techniques used to produce a plot such as that of
FIG. 7, refer to Impedance Matched Printed Circuit Connectors by
Homer E. Henschen and Emerson M. Reyner II, a paper presented at
NEPCON '70.
The FIG. 7 plot shows the reflection impedance as a function of
length along the cable for two different cables. The plot 30
depicts the impedance as a function of length for a cable in which
narrow strips of conductive material bridge the transverse zone on
both sides of the signal conductor. The plot 31 shows the impedance
as a function of length for the same cable but in which there are
no bridging conductive strips at the termination. Note that both
plots exhibit an increase in impedance at the cable/connector
interface situated in the vicinity of the conductor devoid zone
located in the area of about 0.8 nanoseconds from the position of
the reflectometer. However, in the plot 30 the impedance
discontinuity is substantially decreased.
While a particular embodiment of the invention and certain
modifications have been described, other modifications may be made.
The following claims are, therefore, intended to cover any such
modifications within the true spirit and scope of the
invention.
* * * * *