U.S. patent number 3,701,346 [Application Number 05/103,498] was granted by the patent office on 1972-10-31 for medical electrode.
This patent grant is currently assigned to Bionetics Inc.. Invention is credited to Charles T. Patrick, Jr., Roman Szpur.
United States Patent |
3,701,346 |
Patrick, Jr. , et
al. |
October 31, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
MEDICAL ELECTRODE
Abstract
An electrode for attachment to the skin includes a pad of foamed
material soaked with electrode jelly positioned in a low profile
cup member and engaging an electrical conductor at the base of the
cup member. Because the pad is wetted by the jelly, it adheres to
the cup member and conductor. The cup member and soaked pad are
protected by a cover, a projecting portion of which engages and
holds the pad in the cup member. The area of the projecting portion
engaging the pad has a relatively small area in comparison to the
area of the pad engaging the cup member base and conductor. The pad
therefore has comparatively little adhesion to the projecting
portion and the cover can be removed from the electrode without
pulling the pad away from the cup member.
Inventors: |
Patrick, Jr.; Charles T.
(Dayton, OH), Szpur; Roman (Dayton, OH) |
Assignee: |
Bionetics Inc. (Dayton,
OH)
|
Family
ID: |
22295514 |
Appl.
No.: |
05/103,498 |
Filed: |
January 4, 1971 |
Current U.S.
Class: |
600/392; 206/438;
600/394; 600/397 |
Current CPC
Class: |
A61B
5/25 (20210101); A61N 1/04 (20130101); A61B
2562/0217 (20170801) |
Current International
Class: |
A61B
5/0408 (20060101); A61N 1/04 (20060101); A61b
005/04 () |
Field of
Search: |
;128/2.6E,2.1E,404,417,418,DIG.4 ;206/63.2R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Kamm; William E.
Claims
Having thus described our invention, we claim:
1. A medical electrode of the type adapted to be adhered to the
skin and having means defining a cavity opening to the skin and a
conductive member at the base of the cavity, wherein the
improvement comprises a pad of resilient cellular material loaded
with electrolyte and substantially filling said cavity, said pad
having a thickness greater than the depth of said cavity whereupon
said pad projects outwardly of said cavity when said electrode is
stored and is compressed into said cavity when said electrode is
adhered to the skin whereupon said pad is held against movement
within said cavity during use of the electrode, and a removable
covering for said pad when stored, said covering comprising sheet
material having a raised portion overlying said pad and
accommodating said greater thickness of said pad.
2. A medical electrode of the type adapted to be adhered to the
skin and having means defining a cavity opening to the skin and a
conductive member at the base of the cavity, wherein the
improvement comprises a pad of cellular material loaded with
electrolyte and substantially filling said cavity, said pad having
a thickness greater than the depth of said cavity whereupon said
pad is compressed when said electrode is adhered to the skin
whereupon said pad is held against movement within said cavity
during use of the electrode, and a removable protective covering
for said pad when stored, said removable protective covering
comprising sheet material having a raised portion overlying said
pad, said raised portion having a projection engaging said pad for
holding said pad in said cavity, the surface area of said
projection engaging said pad being less than the surface area of
said pad engaging said means, defining said cavity.
3. A medical electrode for use on the skin including an inverted
cup member; an elastic sheet member overlying said cup member; an
adhesive layer on the same side of said elastic sheet as said cup
member; means securing said elastic sheet to said cup member
including an electrically conductive member projecting through the
base of said cup member adapted to be electrically connected to an
external electrically responsive member; a pad of cellular material
soaked with electrode jelly located in and substantially filling
the interior of said cup member; and a protective cover for said
jelly-soaked pad comprising a plastic sheet surrounding the open
end of said cup member and having a raised portion confronting said
pad and spaced therefrom, and a projection extending from said
raised portion into engagement with said pad for retaining said pad
in said cup member.
4. The medical electrode of claim 3 wherein said pad has a
thickness at least as great as the depth of said cup member.
5. The medical electrode of claim 3 wherein said pad has a
thickness exceeding the depth of said cup member.
6. The medical electrode of claim 3 wherein the surface area of
said projection engaging said pad is significantly less than the
surface area of said pad engaging said cup member and said
conductive member, whereupon the tendency of said soaked pad to
adhere to said projection is less than the tendency of said pad to
adhere to said cup member and said protective cover may be removed
without removing said pad from said cup member.
7. The medical electrode of claim 3 further including a cover sheet
releasably secured to said adhesive layer and means securing said
protective cover to said cover sheet.
8. A medical electrode for use on the skin including an inverted
cup member; a flexible elastic sheet overlying and surrounding said
cup member; an adhesive layer on the same side of said elastic
sheet as said cup member; means securing said elastic sheet to said
cup member including an electrically conductive member projecting
through the base of said cup member adapted to be electrically
connected to an external electrically responsive member; and a pad
of resilient cellular material soaked with electrode jelly located
in and substantially filling the interior of said cup member, said
pad having a thickness exceeding the depth of said cup member
whereby said pad is compressed between said electrically conductive
member and the skin of a subject to which said elastic sheet is
applied, whereby said pad is held in a substantially fixed position
during use of the electrode, and a removable covering to protect
said pad prior to use of said electrode, said protective covering
comprising sheet material and having a raised portion overlying
said pad and accommodating the thickness of said pad which exceeds
the depth of said cup member.
9. The medical electrode of claim 8 wherein said raised portion has
a projection engaging said pad for holding said pad in said cup
member.
Description
BACKGROUND OF THE INVENTION
This invention relates to medical electrodes of the type used to
detect signals from the skin of a living subject and more
particularly to a disposable medical electrode which can be placed
in immediate use for emergency and other purposes.
In the application of Roman Szpur, Ser. No. 11,208, filed in the
United States Patent Office on Feb. 13, 1970, a disposable medical
electrode is disclosed having a low profile cup member held by a
conductive snap fastener to an elastic, foamed plastic sheet. In
use, the sheet is applied to the skin with the aid of a pressure
sensitive adhesive surrounding the cup member. Because the sheet is
elastic, the cup member is held firmly against the skin to seal an
electrolyte within the cup member. The snap fastener is positioned
remote from the skin to minimize motion artifacts or noise. One
embodiment of the electrode shown in the aforementioned application
Ser. No. 11,208 includes electrode gel or paste loaded in the cup
member and covered by a protective member which would be removed
prior to use. It has been found that such an arrangement is
undesirable because of the difficulties in sealingly confining a
sufficient quantity of electrode gel or paste in the cup
member.
Other electrodes have been proposed or used wherein the skin and
the conductive member are spaced by a gap filled with foamed
material loaded or soaked with an electrolyte. Immediately prior to
use, an electrolyte in the form of a conductive paste is embedded
in a piece of foamed material, this piece being then inserted into
contact with the conductor portion of the electrode. Such a device
is shown in the Phipps et al. U.S. Pat. No. 3,170,459.
Edmark U.S. Pat. No. 3,487,827 shows a snap fastener type electrode
provided with a removable plastic bubble containing electrode
jelly. In preparation for use, the bubble is squeezed and then
removed along with a backing paper. The squeezing of the bubble
causes the jelly to be smeared over a non-conductive screen and a
conductive plate located behind the screen.
SUMMARY OF THE INVENTION
All of the known prior devices require special preparation
immediately prior to use and the need still exists for a simple,
inexpensive and thus disposable electrode which can be used without
special preparation. It is the primary object of this invention to
provide such an electrode.
More specifically, it is an object of this invention to provide an
electrode having the advantages of the electrode shown in the
aforementioned Szpur application, Ser. No. 11,208, which is readied
for use merely by peeling away a protective covering, such an
electrode being as easy to use as well known types of first aid
bandage strips. To this end, a low profile medical electrode is
provided by this invention with a foamed pad soaked or loaded with
an electrode jelly, the pad being positioned within a cup member
and, when in use, substantially filling the chamber formed between
the skin and the base of the cup member. This assembly is packaged
together and a protective covering is provided for the cup member
and the soaked pad.
A simple protective cover sheet for the cup member and the pad is
unsatisfactory because the moistness of the soaked pad would cause
it to adhere to both the cup member and the protective cover sheet.
In view of the fact that the cup member has a very low profile (low
height in relation to its diameter) the area of contact of the pad
with the cup member is not significantly greater than the area of
the exposed surface of the pad. Therefore, if a cover sheet is
provided engaging the pad over substantially all of its exposed
surface, the pad would frequently be peeled away with the
protective covering. Of course, such an event would be quite
undesirable, especially in emergency situations.
In accordance with this invention, the only portion of the
protective covering engaging the pad is a projection located
generally over the center of the pad and spaced from the base of
the cup member appropriately to hold the pad against the base. The
projection is formed so that the area of contact between the
projection and the soaked pad is considerably smaller than the area
of contact between the pad and the cup member. Accordingly, the
adhesion between the jelly filled pad and the cup member is
inherently greater than the adhesion between the pad and the
protective covering. Therefore, the protective covering may be
removed simply by peeling it away from the electrode without
accidentally removing the pad.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a perspective view of the underside of an electrode
provided with a protective covering made in accordance with this
invention.
FIG. 2 is a cross sectional view of the electrode and protective
covering taken along 2--1 of FIG. 1.
FIG. 3 is a partially exploded perspective view of the underside of
the electrode with the protective covering removed.
FIG. 4 is a perspective view illustrating the manner in which the
protective covering is peeled from the electrode.
FIG. 5 is a perspective view of the electrode shown applied to the
hand of a subject.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The drawing illustrates an electrode, generally designated 10,
consisting of a circular elastic pad or sheet 12 overlying a
centrally located, inverted cup member 14 and sandwiched between a
clamp plate 16 located on top of the sheet 12 which is of the same
form and in alignment with the inverted cup member 14. The inverted
cup member 14 is in the form of a cavity washer having a circular
flat base with a semi-circular or U-shaped annular flange. The
diameter of the cup member 14 is substantially greater than its
height. These parts are held together by a metallic conductor
formed from a male snap fastener member, generally designated 18,
and which includes a lower, circular plate portion 20, from the
center of which a hollow stud 22 projects upwardly, and an upper
plate portion 24 having an upwardly protruding hollow socket
portion 26 receiving the stud 22.
The parts are assembled and held together by centrally locating and
aligning the cup member 14 and the clamp plate 16 on opposite sides
of the sheet 12. The stud 22 is then inserted through aligned
apertures in the centers of the sheet 12 and the members 14 and 16
and into the socket 26. The pressing together of the snap fastener
portions causes the upper end of the stud 22 to fold inwardly and
its side walls to collapse outwardly whereupon the snap fastener
parts are tightly wedged together.
The bottom surface of the sheet 12 has a commercially available,
medical grade acrylic pressure sensitive adhesive coating 28. Until
the electrode 10 is to be used, the adhesive coating 28 is covered
by a protective paper sheet 30 having a release coating on its face
which engages the adhesive coating 28.
The sheet 12 is preferably formed of a foamed plastic, such as
polyvinyl chloride, which provides for adequate aeration or
ventilation of the skin. Such a sheet is quite flexible, readily
conforming to skin contours and permitting free movement of the
skin to which it is applied. The cup member 14 may be vacuum
forward from a thermoplastic sheet material which is slightly
flexible but sufficiently rigid to prevent its collapse. A variety
of plastic materials may be used to form the cup member 14,
examples being vinyl, linear polyethylene, and cellulose acetate
butyrate.
The parts as thus far described may be identical to the electrode
shown in the aforementioned Szpur application, Ser. No. 11,208. As
therein described, the electrode has numerous advantages resulting
primarily from its low profile and from the fact that the elastic
sheet 12, when applied to the skin, maintains a resiliently applied
pressure between the skin and the rim of the cup member 14.
Although the electrode 10 has a low profile rendering it useful
over extended periods without interfering with the patient's
movements, a spacing is invariably maintained between the patient's
skin and the conductive plate portion 20. Persons to which the
electrode 10 is applied do not experience any unusual discomfort
because of the U-shaped configuration of the cup member flange.
However, the cup member flange does cooperate with the surrounding
adhesively coated sheet 12 to cause a circular depression in the
skin and the skin will bulge slightly into the cup member cavity.
Artifacts are kept to a minimum because a substantially uniform
spacing is maintained at all times between the area of the skin
contacted by the electrolyte and the conductive plate portion 20 of
the snap fastener 18.
In accordance with this invention, the electrolyte is preassembled
with the electrode 10 by soaking a disc-shaped pad 32 of
non-conductive, open-cell material with an electrode jelly. The pad
32 preferably has a diameter substantially equal to the diameter of
the base of the cup member 14 and a thickness greater than the
depth of the cup member 14. It is sufficiently heavily laden with
electrode jelly that, when the electrode 10 is pressed on the skin,
the jelly fills the entire volume of the cavity between the skin
and the conductive plate portion 20 whereupon good electrical
contact between the skin and the conductor plate portion 20 through
the jelly is assured.
The pad 32 may be manufactured from open-cell polyurethane foam
material although other cellular materials would be suitable. The
electrode jelly may be of an entirely conventional formulation
which, as those familiar with the art will understand, is
formulated to make good electrical contact with the skin and which,
provided that the plate member 20 comprises or is plated with
silver or another suitable metal, will make good contact therewith.
The pad 32 may be soaked with the jelly be immersing it in a
quantity of jelly, squeezing it under pressure and then gradually
releasing the pressure before removing it from the jelly in the
same manner that one would load a sponge with water. Of course it
could be soaked with jelly by other methods.
Since wetted by the jelly, the soaked pad 32 tends to adhere to the
conductive plate portion 20 and the base of the cup member 14. The
adhesion is sufficient that the soaked pad 32 may simply be placed
into position on the conductive plate portion 20 and the cup member
14 without the use of additional adhesives. When so placed, the
electrode 10 is ready for use.
In FIG. 5 the electrode 10 is shown adhered to the hand H with a
female snap fastener member indicated by phantom lines 34 snap
connected to the male snap fastener member 18. Since the pad 32 is
preferably thicker than the depth of the cup member 14, it is
compressed when the electrode 10 is applied to the skin.
Accordingly, the pad 32 is tightly confined against movement in the
cup member 14 and artifacts which would result from movements of
the pad 32 are avoided. Additionally the compressing of the pad 32
desirably assists in causing the electrode jelly to thoroughly coat
the entire area of the skin surrounded by the cup member flange and
insures that a complete electrical path is provided by the jelly
from the skin to the conductive plate portion 20. The electrical
path is completed through the interconnected snap fastener members
18 and 34 and thence to a conductive lead shown by phantom lines
36. Electrical signals from the skin are carried by the lead 36 to
an amplifier and sensing apparatus (not shown).
Further in accordance with this invention, a protective cover 38 is
provided for the cup member 14 and the jelly soaked pad 32 so that
the electrode 10 may be stored ready for immediate use. With
reference to FIGS. 1 and 2, the cover 38 comprises an essentially
flat strip of non-conductive plastic sheet having coplanar flat
ends 40 and a raised center portion 42 formed as a cylinder, the
inner diameter of which is substantially the same as the outer
diameter of the cup member 14. The height of the cylindrical center
portion 42 is greater than the combined height of the cup member 14
and the pad 32 whereupon the inside base surface, designated 44, of
the center portion 42 is spaced from the pad 32. However, the base
of the center portion 42 has a centrally located, inwardly directed
conical projection 46, the lowermost end of which is spaced from
the plane of the flat ends 40 by considerably less than the
thickness of the pad 32. For reasons discussed below, the
projection 46 is so designed that, when the parts are assembled,
the area of contact between the projection 46 and the pad 32 is
considerably less than the combined area of contact between the pad
32 and the conductive plate portion 20 and the base of the cup
member 14.
The cover 38 is assembled on the back face of the sheet 30 with the
cylindrical center section 42 slipped over the cup member 14 and
secured to the sheet 30 as by adhesive tacking 48. The protective
cover 38 serves not only to prevent soiling of the pad 32 but also,
because the conical projection 46 engages the pad 32, it holds the
pad 32 firmly in the cup member 14 and against the conductive plate
portion 20. When the electrode 10 is to be used, the protective
sheet 30 is merely peeled away from the sheet 12, taking with it
the protective cover 38, in the manner shown in FIG. 4. There it
will be noted that the cellular pad 32 has, due to its elasticity,
returned to its original disc shape.
Importantly, it will also be noted in FIG. 4 that the pad 32
remains nestled in the cup member 14 and is not peeled away with
the cover 38 because, as mentioned above, the area of contact and,
hence, the adhesion between the projection 46 and the soaked pad 32
is less than that between the pad 32, the conductive plate portion
20 and the cup member 14.
The protective cover 38 is desirably sufficiently flexible that it
will naturally follow along with the sheet 30 as the sheet 30 is
removed from the sheet 12. However, it should also have a
self-supporting shape so that its center section 42 will not
collapse when stored, thereby causing an undesirably large area of
contact with the pad 32. As apparent a variety of plastic materials
could be used for this purpose. Polyvinyl butyrate vacuum-formed to
the illustrated shape has been found satisfactory.
After the electrode and protective covering have been assembled
they may be stored for indefinite periods of time until needed.
However, to avoid an undesirable collection of moisture within the
chamber formed between the cup member 14 and the center section 42
of the protective cover 38, and also to avoid dehydration of the
electrode jelly, the assembled electrode 10 and coverings 30, 38
are preferably packaged in a suitable air and watertight
envelope.
The dimensions of the electrode 10 are not critical but a model
made in accordance with this invention has been successfully tested
with both the cup member 14 and the clamp member 16 having a depth
on the order of 0.094 inch assembled on an elastic sheet 12 having
a thickness of 0.125 inch. The overall height of the assembled
electrode 10 is on the order of only 0.3 inch. The diameter of the
cup member and, accordingly, the clamp member was approximately
0.875 inch, the diameter of the cup member base being approximately
0.5 inch and the snap fastener plate portion 20 having a diameter
of 0.4 inch. The diameter of the plastic sheet is preferably on the
order of two to three times the diameter of the cup member 14 to
provide a broad area for skin contact by the pressure sensitive
adhesive 28, whereupon the electrode 10 is held fast to the
skin.
The diameter of the pad 32 is preferably the same as the diameter
of the cup member base, that is, 0.5 inch in the model discussed
above. Its thickness is not critical and will depend in part upon
the nature of the pad material and especially whether or not it is
a relatively open or relatively closed cell material. In any event
the pad 32 should be as thick as the depth of the cup member so
that the skin bulging into the cup member will in all cases
compress the pad 32 to prevent motion artifacts. It presently is
believed that the pad 32 should be on the order of one-half again
as thick as the depth of the cup member 14 so that its compression
results in a positive pressure on the pad 32 against the skin and
against the cup member tending to hold the pad 32 in a fixed
position. However, the pad 32 should not be so thick that the
pressure overcomes the adhesive 28 and causes the rim of the cup
member 14 to be displaced from the skin. Generally speaking the pad
32 may have a thickness on the order 0.1 to 0.14 inch in the model
described above. The area engagement of the pad 32 by the conical
projection 46 is significantly less than the diameter of the pad 32
and preferably on the order of one-half the pad diameter. The
height of the raised center section 42 overlying the pad 32 need
only be sufficient to avoid contact therewith; 0.2 inch is
ample.
Aside from the electrolyte, the only part of the electrode 10 and
the protective coverings 30,38 made from conductive material is the
snap fastener 18. Since all other parts are non-conductive, all may
be made from inexpensive, readily available plastic materials.
Accordingly, and for the added reason that the electrode is simple
to fabricate, it may be manufactured at minimal costs.
As used in this application, the term "electrolyte" refers to
pastes or jellies primarily intended to conduct electrical current
at bio-potentials.
Although the presently preferred embodiment of this invention has
been described, it will be understood that within the purview of
this invention various changes may be made within the scope of the
appended claims.
* * * * *