U.S. patent number 3,699,596 [Application Number 05/126,568] was granted by the patent office on 1972-10-24 for punching and binding machine.
Invention is credited to John W. Lyon.
United States Patent |
3,699,596 |
Lyon |
October 24, 1972 |
PUNCHING AND BINDING MACHINE
Abstract
A combination punching and binding machine for gang punching a
stack of sheets and binding the sheets with a ring-like plastic
binding element. The machine has a manually actuated lever which,
when operated in one direction, actuates the punches, and when
operated in the opposite direction, first moves laterally a comb
upon which the binding element is placed and continued movement
actuates a plurality of finger elements to uncurl the curled
fingers of the binding element for receiving the punched sheets. An
alternate embodiment is also included which comprises substituting
a first configuration for achieving lateral movement of the comb
with a second configuration.
Inventors: |
Lyon; John W. (Hot Springs,
AR) |
Family
ID: |
22425540 |
Appl.
No.: |
05/126,568 |
Filed: |
March 22, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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859047 |
Sep 18, 1969 |
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Current U.S.
Class: |
412/13; D18/34.2;
83/549; 412/40 |
Current CPC
Class: |
B42B
5/103 (20130101); Y10T 83/8727 (20150401) |
Current International
Class: |
B42B
5/10 (20060101); B42B 5/00 (20060101); B42c
019/00 () |
Field of
Search: |
;83/549 ;11/1AC |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Charles; Lawrence
Parent Case Text
CROSS REFERENCE TO A RELATED APPLICATION
This is a continuation-in-part of my co-pending application now
abandoned, Ser. No. 859,047, filed Sept. 18, 1969, entitled
"Punching and Binding Machine."
Claims
I claim:
1. A punching and binding machine comprising hook means including
spaced hook portions, means slidably mounting said hook means for
movement forwardly into a spreading position and rearwardly into a
loading position, a comb including comb fingers, means slidably
mounting said comb fingers for lateral shift thereof between a
loading position in which said comb fingers are adjacent and in
alignment with said hook portions for loading a plastic binding
thereon and an offset position in which said comb fingers are
disposed in alignment with the spaces between said hook portions;
sheet punching means including a plurality of punches, a pressure
bar movably mounted in said frame for movement between an upper
position and a lower punching position, and a plurality of pins
movably mounted in said pressure bar for engaging said punches; a
transverse main shaft, means turnably mounting said main shaft in
said frame, a hand lever attached to said main shaft for rotating
said main shaft forwardly or rearwardly between forward or rearward
positions through an intermediate position, an auxiliary shaft,
means turnably mounting said auxiliary shaft in parallel
relationship to said main shaft, means interconnecting said main
shaft and said pressure bar for moving said pressure bar between
said upper and lower positions respectively when said main shaft is
correspondingly moved between said intermediate position and said
forward position, at least one rocker arm mounted on said auxiliary
shaft for movement therewith, disengageable connecting means
interacting between said main shaft and said rocker arm for
rotating said auxiliary shaft in the opposite direction to the
rotation of said main shaft between first and second positions
through a third position adjacent said first position when said
main shaft is rotated between said intermediate position and said
rearward position and for disengaging said main shaft from said
rocker arm when said main shaft is rotated between said
intermediate position and said forward position, cam means operably
coupled to said comb, driving means for actuating said cam means
when said main shaft is rotated from said intermediate position
towards said rearward position to move said comb between said
loading position and said offset position while said hook means
remains in said loading position, and actuating means coupling said
auxiliary shaft and said hook means for moving said hook means
linearly between said loading position and said spreading position
when said auxiliary shaft is moved between said third position and
said second position.
2. The machine of claim 1 which includes magnetic holding means
holding said auxiliary shaft in a selected position.
3. The machine of claim 2 in which said magnetic holding means
includes a metal disc mounted on said auxiliary shaft and magnet
means mounted adjacent said disc frictionally engaging said
disc.
4. The machine of claim 1 in which said actuating means includes a
portion of said rocker arm, a roller mounted on said portion of
said rocker arm, a depending first finger attached to said hook
means and having a first cam surface disposed on one side of said
roller for engagement thereby when said auxiliary shaft is moving
from said third position to said second position; when said
auxiliary shaft is in said first position and in positions between
said first position and said third position, said roller being
spaced from said first cam surface.
5. The machine of claim 4 which includes resilient means attached
to said hook means urging said hook means and said hook portions in
a direction towards said comb fingers and urging said hook means
into a position contiguous with said comb fingers when said
auxiliary shaft is in said first position and is in positions
between said first position and said third position.
6. The machine of claim 5 in which is included a second finger
attached to said hook means having a second cam surface disposed
from the opposite side of said roller from said first cam surface
and adapted for engagement by said roller is said resilient means
is not effective alone to move said hook means towards said comb
fingers when said auxiliary shaft is moved from said second
position to said third position.
7. The machine of claim 6 in which said first and second cam
surfaces are spaced apart a distance greater than the diameter of
said roller to provide for lost motion therebetween.
8. The machine of claim 1 in which said cam means includes a cam
plate attached to said comb and depending therefrom, said cam plate
having spaced apart substantially parallel first and second cam
surfaces angled downwardly relative to said comb, a first cam
follower means mounted on said auxiliary shaft engaging said first
cam surface for moving said comb from said loading position to said
offset position when said auxiliary shaft is rotated from said
first position to said third position, and a second cam follower
means mounted on said auxiliary shaft engaging said second cam
surface for moving said comb from said offset position to said
loading position when said auxiliary shaft is rotated from said
third position to said first position.
9. The machine of claim 1 which includes a support member mounted
on said frame and rotatably journaling said auxiliary shaft, said
support member including a hooklike portion engaging the top of
said main shaft for preventing upward bending thereof.
10. The machine of claim 1 in which said punches are longer
adjacent the middle of said frame and are progressively shorter
from adjacent the middle towards the opposite sides of said
frame.
11. The machine of claim 1 in which said pressure bar includes a
bottom portion having a plurality of apertures therein, said
punches each being provided with a reduced portion extending
through said aperture and providing a shoulder extending over the
part of said bottom portion between an adjacent pair of said
apertures for causing upward withdrawal movement of said punches
upon upward movement of said pressure bar.
12. The machine of claim 1 which includes adjustable sheet stop
means comprising an elongated bar extending transversely of said
frame, said frame being provided with a pair of parallel slots
extending at an angle relative to said frame, a pair of protrusion
means fixedly mounted on the bottom of said bar adjacent opposite
ends thereof and depending therefrom respectively into said slots
for maintaining said bar in straight transverse alignment across
said frame while permitting forward and rearward movement of said
bar, a stub shaft turnably mounted in said frame, a knob attached
to said stub shaft for manually turning said stub shaft, a link
slidably mounted on said frame, means pivotally attaching said link
adjacent one end thereof to said bar, and means coupling said shaft
to said link for moving said link to move said bar upon rotation of
said stub shaft.
13. The machine of claim 12 in which said means coupling said shaft
to said link includes a pin, said link being provided adjacent the
opposite end thereof from said means pivotally attaching said link
to said bar with an upwardly facing recess, said shaft being
provided with a downwardly facing socket, said pin having one end
slidably extending into said socket and the opposite end extending
into said recess, and a spring acting between said stub shaft and
said pin for urging said pin into said recess.
14. The machine of claim 1 in which said means interconnecting said
main shaft and said pressure bar includes a pair of straight gear
racks fixedly attached to said pressure bar adjacent opposite ends
thereof, and a pair of gear segments mounted on said main shaft and
respectively engaging said racks.
15. The machine of claim 1 in which said disengageable means
includes means providing a pair of slots on said rocker arms, and a
pair of pins mounted on said main shaft respectively receivable in
said slots when said main shaft is rotated between said
intermediate and rearward positions and movable out of said slots
when said main shaft is rotated between said intermediate and
forward positions.
16. In a binding machine, hook means including spaced hook
portions, a comb including comb fingers; means, including a
rotatable shaft, for moving said hook means relative to said comb
upon rotation of said shaft, and magnetic actuated drag means for
yieldably impeding the rotation of said shaft to prevent
inadvertent movement of said hook means relative to said comb.
17. The apparatus of claim 16 in which said magnetic holding means
includes a ferro-magnetic metal disk fixedly mounted on said shaft
and stationary magnet means mounted adjacent said disk for magnetic
attraction therewith whereby steady rotation of said shaft is
achieved by overpowering the frictional drag which said magnet
means imparts to said disc.
18. The machine of claim 1 in which said cam means includes bracket
assembly means attached to said comb and depending therefrom, cam
disc means substantially disposed in a vertical plane and being
rotatably supported by said auxiliary shaft and having a portion
thereof offset from said plane defining a first cam surface on the
one side of said disc means and a second cam surface on the
opposite side thereof, and said bracket assembly means including
first and second spaced apart cam follower means straddling said
cam disc means adjacent the circumferential periphery thereof for
respective engagement with said first and second cam surfaces of
said cam disc means.
19. The machine of claim 18 in which said driving means includes a
portion of said cam disc means, said portion being provided with a
radial slot having a mouthlike opening adjacent the periphery
thereof, a cam lever fixedly attached to said main shaft, said
lever having a pin disposed substantially parallel with said main
shaft and fixedly attached to said lever adjacent the outermost end
thereof, said lever being positioned radially about said main shaft
so that said pin attached thereto is engageably received in said
radial slot and rotatably drives said cam disc means fractionally
about said auxiliary shaft when said main shaft is rotated between
said intermediate and rearward positions and movable out of said
radial slot when said main shaft is rotated between said
intermediate and forward positions.
20. The machine of claim 19 in which is included holding means for
holding said cam disc means in a predetermined position while said
pin is disengaged therefrom to readily present said mouthlike
opening of said radial slot to said pin when said main shaft is
rotated from said forward position to said intermediate position.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a combination punching and binding
machine for punching sheets and then binding the sheets with a
plastic binder.
2. Description of the Prior Art
Bouvier U.S. Pat. No. 3,227,023 shows a punching and binding
machine wherein movement of the hand lever 95 forwardly causes
rotation of rock shaft 55 to cause actuator pins 67, 70 to engage
bushings 69 and move the pressure bar 15 downwardly for punching.
Stripping of the punches from the paper is accomplished by means of
the stripper member 39 engaging pins 40, which extend through the
punches 16, for positively moving the stripper member upwardly upon
upward movement of the pressure bar. When the lever 95 is moved in
the opposite direction to cause rock shaft 56 to rock forwardly and
operate the ring slide 21, it causes lateral movement of the
uncurling fingers 27 and then causes the fingers to move downwardly
into the portions 31 of slots 29.
The Emmer U.S. Pat. No. 2,603,801 shows a binding machine in which
the combs are moved laterally by direct action of the rocker arm
through a cam to the comb.
Frederick U.S. Pat. No. 2,898,613 shows a punching and binding
machine in which the spreader fingers are moved laterally and
thence away from the teeth 71.
A hand punch machine is shown by the Brooks U.S. Pat. No. 3,267,789
wherein the individual punches have racks thereon which are moved
downwardly by the pinion teeth 20 on the rock shaft.
SUMMARY OF THE INVENTION
The present invention is directed toward providing improvements in
punching and binding machines and towards overcoming certain
disadvantages of the prior machines.
Thus, one of the feature of the present invention is to provide
unique means for actuating the comb to first move it laterally and
thence for moving the hooks forwardly to spread the binding
elements. This above-mentioned means includes an auxiliary shaft
upon which is mounted a pair of cam rollers that engage a cam
element depending from the comb and which positively move the comb
laterally during the first part of the movement of the lever and
then during the latter part of the movement of the lever, when it
is being returned. In addition, means is included which is actuated
by the auxiliary shaft to actuate the spreading fingers. This
latter means has a roller mounted on a rocker arm which in turn is
mounted on the auxiliary shaft and there is a depending finger
attached to the hook means having a cam surface disposed on one
side of the roller. There is a space between the roller and the cam
surface during the first part of the movement of the lever to
provide lost motion and time for the comb to move laterally.
Also, a feature is provided wherein the hook portions are retained
contiguous to the comb when the lever is in an intermediate
position so that binding elements having fingers which are curled
to a small diameter can be accommodated on the machine. Heretofore,
there has been a problem with the hooks being spaced from the comb
so that these smaller bindings could not be accommodated. Applicant
accomplishes this feature by means of a spring that compensates for
the spacing heretofore mentioned between the depending finger and
the roller on the rocker arm so that the hook portions are held
contiguous with the comb.
Another feature of applicant's machine is magnetic brake means
which is provided to keep the resiliency of the fingers of the
binding element from pulling the hand lever from a position in
which the fingers are fully opened.
A further feature relates to the improved punching action and
withdrawal of the punches. A hook-shaped holder is disposed above
the main shaft to prevent bending thereof during the punching
operation, and this holder serves a dual function of providing
journaling means for the auxiliary shaft. Also, the punches are
arranged so that the longest ones are adjacent the middle of the
machine with the punches being progressively shorter outwardly
towards both sides. Additionally, the means for withdrawing the
punches and the pressure bar arrangement provides for an improved
machine. Thus, in applicant's machine the pressure bar is of hollow
construction and utilizes a shoulder on each of the punches which
engages the portion of the pressure bar between the slots through
which the punches extend, to pull positively the punches upwardly
as the pressure bar is moved upwardly. Thus, the pressure bar
itself is utilized as opposed to previous complicated stripping
means and previous devices such as pins extending through the
punches which engage stripper plates and the like.
Still another feature relates to an improved adjustable stop which
is engageable by the edge of the stack of papers to determine the
amount of insertion into the machine. This adjustment provides
means for maintaining the stop bar parallel at all times and which
is simply and easily moved by the turn of a knob.
An alternate embodiment is included for providing a second
configured means for actuating the comb to first move it laterally
and thence allow for moving the hooks forwardly to spread the
binding elements. This above-mentioned means includes a cam arm
assembly attached to the comb and depending therefrom, a cam disc
which is rotatably supported by the auxiliary shaft and having an
arcuate segment thereof offset from the major plane of the disc
defining a pair of cam surfaces, i. e., one on either side of the
disc, and a cranklike cam disc actuating lever. The cam lever is
fixedly attached to the main shaft and a portion thereof defines a
pin for sequentially engaging a slot in the cam disc as the main
shaft is rotated by the hand lever. The lower end of the cam arm
assembly includes a pair of rollers or cam followers which straddle
the vertically disposed cam disc. Rotation of the main shaft in one
direction causes the one side of the offset segment of the cam disc
to engage one of the cam followers, thence the comb is caused to
shift to the left. Conversely, rotation of the main shaft in the
opposite direction causes the opposite side of the offset segment
of the cam disc to engage the other cam follower which causes the
comb to be shifted to the right.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the punching and binding machine of
the present invention.
FIG. 2 is a sectional view taken as on the line II--II of FIG.
1.
FIG. 3 is a sectional view taken as on the line III--III of FIG.
2.
FIG. 4 is a fragmentary sectional view of a portion of the machine
showing the actuating means for the pressure bar and hooks.
FIG. 5 is a portion of that shown in FIG. 3 illustrating the cam
action for laterally moving the comb.
FIG. 6 is a fragmentary sectional view taken as on the line VI-VI
of FIG. 3.
FIG. 7 is a sectional view taken as on the line VII--VII of FIG.
6.
FIG. 8 is a sectional view taken as on the line VIII--VIII of FIG.
7.
FIG. 9 is a sectional view taken as on the line IX--IX of FIG.
6.
FIG. 10 is a sectional view taken as on the line X--X of FIG.
9.
FIG. 11 is a view very similar to FIG. 2, emphasizing the structure
of the machine peculiar to a second embodiment thereof and showing
certain structure of the machine in an offset position.
FIG. 12 is a partial sectional view taken as on the line XII--XII
of FIG. 11, showing only the central portion of the machine with
certain structure thereof being in an offset position.
FIG. 13 is a view similar to FIG. 12, but showing certain structure
of the machine in a loading position.
FIG. 14 shows a portion of the structure depicted in FIG. 11 with
certain structure thereof displaced to a loading position.
FIG. 15 is a sectional view taken as on the line XV--XV of FIG. 11
excluding all structure except the cam disc.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The punch and binding machine 11 of the present invention includes
a frame 13, which includes a base 15, support structure mounted on
base 15 including upstanding spaced apart end supports 19, 21, and
a housing 23 mounted on base 15 over supports 19, 21. A support
bracket 25 is supported by frame 13 at the opposite ends of the
support bracket, and the support bracket extends transversely of
the machine just below the top cover portion 27 of housing 23. Top
cover portion 27 is shown integrally formed with the remainder of
the housing for purposes of simplicity and clarity in disclosure,
but it will be realized that it is preferable to have the top cover
portion removable from the remainder of the housing. As will be
noted, top cover portion 27 is preferably on a slope as well as the
portion 29 of support bracket 25 which is parallel therewith.
Support bracket 25 includes a depending portion 31 integrally
formed along the rearward edge of sloped portion 29.
A comb 33 is slidably mounted from depending portion 31 for lateral
movement between a loading position and an offset position, as will
be better understood in the description later to follow in the
specification. Comb 33 includes a vertical plate portion 35 and a
plurality of spaced apart fingers 37 fixedly attached to and
upstanding from plate portion 35. The means for slidably mounting
comb 33 from support bracket 25 is preferably by a plurality of
brads 39 or the like which extend through apertures, not shown, in
plate portion 35 and through elongated slots 41 in depending
portion 25. The means for shifting comb 33 will be described in
detail later in the specification.
Hook means is provided which includes a plate 43 slidably mounted
on sloped portion 29 in the space between sloped portion 29 and top
cover portion 27, and a plurality of hook portions 45 upstanding
from the rearward edge of plate 43 extending upwardly through slots
47. Means later to be described is provided for moving hook
portions 45 from the loading position adjacent fingers 37 as shown
in FIG. 1 forwardly into a spreading position adjacent the forward
ends of slots 47. The comb fingers 37 are also shown in the loading
position in FIG. 1 wherein it will be seen the comb fingers are in
alignment with the hook portions 45 so that a binding element (not
shown) may be placed on the comb 33 with the curled fingers of the
binding elements extending through the spaces between the comb
fingers 37. The binding elements (not shown) may be of a type well
known to those skilled in the art, having a backbone and curled
fingers extending therefrom, such as are shown and described in the
U. S. patent to Douvry, U.S. Pat. No. 1,970,285. The comb fingers
37 will be shifted to the offset position heretofore mentioned and
then the hook portions 45 will move forwardly to uncurl the fingers
of the binding element so that the punched sheets may be engaged
thereon. The above-mentioned lateral shifting of comb fingers 37
and movement of hook portions 45 is accomplished through movement
of a hand lever 49, which will be better understood in the
description of the actuating mechanisms later to be described.
A die plate 51 is mounted in a recessed portion 53 of base 15. A
plurality of apertures 55 are provided in die plate 51 to
respectively receive the lower ends of punches 57. Punches 57 are
slidably received for vertical movement in the vertical bore
openings 59 in punch guide 61. The vertical openings 59 are
preferably formed by vertical notches 59A in guide 61 and a
vertical plate 63 which forms the front part of guide 61 and is
removable to gain access to the punches 57. The lower edge 65 of
guide 61 serves as a stripper for stripping the punches from the
sheets being punched. In base 15 there are vertical openings 67
below apertures 55 for removal of the punched out portions of the
sheets.
The upper ends of punches 57 are received in an elongated boxlike
transverse pressure bar 69, which includes spaced apart top and
bottom portions 71, 73, respectively, interconnected by forward
portion 75 and rearward portion 77. Each punch 57 is notched out to
provide a narrowed portion 57A and a shoulder portion 57B at the
upper end of the notch. The narrowed portions 57A slidably extend
through the apertures 79 in bottom portion 73 with the shoulders
57B overlying the part of bottom portion 73 between apertures 79,
as best seen in FIG. 7. A plurality of set pins 81 are provided in
pressure bar 69. Pins 81 extend through openings 83 provided in
forward portion 75 and outwardly through openings 85 provided in a
pin guide 87 mounted on the front of pressure bar 69, and on
outwardly through slots 89 provided in housing 23. There is a stop
91 provided on each of the pins 81 to limit movement of the pins
between an inward position over punch 57 as shown in solid lines in
FIG. 6 and an outward position shown in broken lines in FIG. 6 in
which the end of the pin does not extend over punch 57. There is a
leaf-like spring 93 which urges downwardly on pins 81 to maintain
the pins in a selected inward or outward position. In addition,
there are openings 95 in rearward portion 77 into which the ends of
the pins 81 are adapted to fit when they are in said inward
positions. It will be understood that when the pins are in the
inward positions, the corresponding punches 57 will be moved
downwardly into punching engagement with the sheets when pressure
bar 69 is moved downwardly in a manner later to be described. Also,
it will be understood that those pins which are in an outward
position will not cause the corresponding punches to punch the
sheets so that the number of holes punched in the sheets can be
selected by manipulation of the pins 81.
The length of punches 57 from the tops 57C thereof varies as shown
in FIG. 7, wherein it will be seen the longest punches 57 are
adjacent the middle of the machine 11 with the lengths
progressively being shorter towards the opposite sides of the
machine. It will also be noted that the distance between the tops
57C and the shoulders 57B are substantially the same for all
punches 57. Thus, during downward movement of the pressure bar 69,
holes will first be punched adjacent the center of the sheets and
thence progressively outwardly towards the edges of the sheets,
which provides for ease in punching and less force required to
punch. Also, it will be understood that during the upward movement
of the pressure bar 69 to withdraw the punches 57, the shoulders
57B will be engaged by the parts of the pressure bar 69 between the
apertures 79 to withdraw the punches from the sheets. In addition,
a pair of compression springs 96 are provided between guide 61 and
pressure bar 69 to aid in withdrawal of the punches from the
sheets. It will be understood that the punches 57 adjacent the
sides of the machine 11 will be withdrawn first and thence
progressively those towards the middle of the machine.
The opposite ends of pressure bar 69 are slidably mounted on end
supports 19, 21 by suitable means for vertical sliding movement. At
the opposite ends of pressure bar 69 and on the back side thereof
are provided gear racks 97 engageable by pinion gear segments 99,
which are fixedly mounted adjacent the opposite ends of a main
shaft 101. Main shaft 101, which extends transversely of machine
11, is journaled in the opposite ends thereof in end supports 19,
21 and extends outwardly adjacent support 19 through an aperture
102 in housing 23 and on the distal end of which is attached the
hand lever 49.
An auxiliary shaft 103, which extends transversely of machine 11,
in parallel relationship to main shaft 101, is journaled at the
opposite ends thereof in end supports 19, 21. A pair of rocker arms
105 are mounted on auxiliary shaft 103 for movement with the
auxiliary shaft. Disengageable connecting means is provided for
interacting between main shaft 101 and rocker arms 105, and which
disengageable connecting means is preferably in the form of pins
107 fixedly supported in parallel relationship with main shaft 101
by the arms 109, and structure on rocker arms 105 defining slots
111 for reception of pins 107 respectively.
Actuating means is provided coupling auxiliary shaft 103 with plate
43 of the hook means, which actuating means preferably comprises
arm portions 113 respectively of rocker arms 105, rollers 115
respectively turnably mounted on the distal ends of arm portions
113, and depending first fingers 117 attached to plate 43 at
opposite ends thereof and each having a first cam surface 119
disposed on one side of a roller 115 for engagement thereby. In
addition, a pair of second fingers 121 are attached to plate 43 at
the opposite ends thereof and with each second finger being on the
opposite side of roller 115 from a finger 117. Each second finger
121 has a second cam surface 123 adapted for engagement by roller
115. As will be best seen in FIG. 4, the cam surfaces 119 and 123
are spaced apart a distance greater than the diameter of roller 15
for a purpose later to be described. First and second fingers 117,
121 are preferably, though not necessarily, of integral
construction with plate 43 and are preferably formed by downturning
the end portions of the plate, which are extended through slots,
not shown, in sloped portion 29 and with the material being cut out
between fingers 117, 121 to establish the fingers and the cam
surfaces 119, 123. Resilient means is provided for urging plate 43
rearwardly, and this means is preferably in the form of tension
springs 125 attached at one end to first fingers 117 and at the
opposite end to housing 23 as best seen in FIG. 2.
It should be understood that cam means is provided which is
operably coupled to the comb 33 for the shifting thereof between
the heretofore described loading and offset positions, and which
cam means preferably comprises a cam plate 127 attached to the
vertical plate portion 35 of the comb 33 and depending therefrom,
and first and second followers 129, 131 which are fixedly attached
to the auxiliary shaft 103 at predetermined locations along the
length thereof. Further, the driving means for actuating the cam
means when the main shaft 101 is rotated by the hand lever 49,
preferably comprises the previously described structure for driving
the auxiliary shaft 103, i. e., the rocker arms 105 mounted on the
auxiliary shaft 103 and disengageable connecting means for
interacting between the main shaft 101 and the rocker arms 105
which includes the pins 107 fixedly supported in parallel
relationship with the main shaft 101 by the arms 109 and structure
on the rocker arms 105 defining slots 111 for reception of pins 107
respectively.
More specifically, the cam plate 127 has spaced apart substantially
parallel first and second cam surfaces 133, 135 angled downwardly,
as best seen in FIGS. 3 and 5. Cam follower 129 engages cam surface
133 and cam follower 131 engages cam surface 135 so that there is
positive shifting of the comb 33. Thus, when auxiliary shaft 103 is
rocked to carry the cam followers 129, 131 upwardly from the broken
line position shown in FIG. 5 towards the solid line position shown
in this Figure, the comb is shifted from the loading position shown
in broken lines to the offset position shown in solid lines in FIG.
5 relative to the hook portions 45. Then, when the auxiliary shaft
103 is rocked in the opposite direction to move the cam followers
129, 131 downwardly from the position shown in solid lines to that
shown by the broken lines, the comb 33 will be shifted back into
the loading or aligned position relative to the hook portions
45.
Magnetic holding means is provided for holding auxiliary shaft 103
in a selected position and which magnetic holding means preferably
comprises a metal disc 137 fixedly mounted on shaft 103 and
permanent magnets 139 which frictionally engage disc 137. The
magnets 139 are mounted from base 15 by a bracket 141 which allows
limited movement of the magnets 139 in a direction towards the disk
137 so that the magnets will be held in magnetic engagement with
the disk. In other words, the magnets 139 act as a drag on the disk
137 so that the shaft 103 can be turned but will maintain the
position into which turned. This is particularly useful in holding
the hook portions 45 in a spread position to keep the resiliency of
the binding fingers from pulling the hooks back towards the comb
fingers 37.
A support member 143 is mounted on base 15 adjacent the middle of
machine 11. Support member 143 includes a hooklike portion 145
engaging the top of main shaft 101. In addition, support member 143
is provided with a transverse hole 147 through which extends
auxiliary shaft 103 so that the support member performs the dual
function of journaling shaft 103 as well as providing a backup
member for main shaft 101 to prevent the shaft from buckling when
the shaft is under considerably buckling or upward bending forces
during the punching operation.
An adjustable sheet stop means is provided for varying the distance
between the edges of the sheets and the holes punched therein,
which sheet stop means preferably includes an elongated bar 149
which is disposed rearwardly of punches 57 at the rearward end of a
mouth 151 cut out from the lower front edge of housing 23 and the
front of guide 61. Base 15 is provided in the upper surface thereof
with a pair of parallel slots 153 extending at an angle relative to
the base. A pair of protrusions 155 are fixedly mounted on the
bottom of bar 149 adjacent the opposite ends thereof and depend
therefrom respectively into slots 153 for maintaining bar 149 in
straight transverse alignment across base 15 while permitting
forward and rearward movement of the bar. A stub shaft 157 is
turnably mounted in an aperture not shown in support 19 and extends
through another aperture, not shown, in housing 23 to the exterior
thereof where it is provided with a knob 159. The inner end of stub
shaft 157 is enlarged as at 161 and is provided with a downwardly
facing socket 163. A pin 165 is somewhat loosely received adjacent
its upper end in socket 163. The lower end of pin 165 is preferably
enlarged to provide a shoulder as at 167 against which is seated a
compression spring 169 and which spring surrounds the reduced
portion of pin 165 and is seated at its opposite end against
enlarged portion 161 to urge the pin 165 in a direction away from
the enlarged portion 161. The lower end of pin 165 is rounded as at
171 and fits into an upwardly facing rounded recess 173 in the
upper surface of a link 175, which is pivotally attached adjacent
the forward end thereof by suitable means to bar 149. It will be
understood that when knob 159 is turned in one direction, pin 165
will push bar 149 forwardly and when the knob is turned in the
opposite direction, it will pull the bar 149 rearwardly to adjust
the position of the bar. Also, it will be understood that spring
169 will keep rounded end 171 in recess 173 when the recess moves
away from enlarged portion 161 as the knob 159 in turned to move
the bar 149 forwardly.
The usual adjustable guide 177 is adjustably mounted by bolt-nut
means 179 in a slot 181 provided in base 15 to act as a guide for
the side edges of the sheets.
In describing the operation of machine 11, it is assumed that bar
149 has been adjusted to the desired position, guide 177 has been
adjusted properly, and the pins 81 have been moved to the desired
positions to cause punching by the desired punches 57. Then, with
lever 49 in an upright intermediate position shown in FIG. 1 and
with main shaft 101 in the corresponding intermediate position
shown in FIG. 4, a stack of sheets, not shown, are inserted in
mouth 151 until they engage bar 149. Then, hand lever 49 is pulled
forwardly to cause clockwise rotation of main shaft 101, as viewed
in FIG. 4, whereupon pins 107 disengage from slots 111 and pinion
gears 99 engage gear racks 97 to cause downward movement of
pressure bar 69 with corresponding downward movement of punches 57
which have their corresponding pins 81 positioned inwardly as shown
in FIG. 2, which causes punching of the sheets. After the hand
lever 49 is moved to a completely forward position, and a
corresponding forward position of main shaft 101, all of the
punches 57 will have been moved through the sheets of paper and
into the apertures 55 of die plate 51. Then, hand lever 49 is moved
back to said intermediate position whereupon the sheets of punched
paper may be removed from mouth 151. Next, the binding element is
placed on comb fingers 37, in a manner heretofore described, and
the hand lever 49 is moved rearwardly to cause main shaft 101 to
rotate counterclockwise as viewed in FIG. 4 whereupon pins 107 will
engage in slots 111 and cause rocker arms 105 to move auxiliary
shaft 103 from a first position shown in solid lines in FIG. 4
clockwise to a second position in which the rocker arm 105 is in
the broken line position shown in FIG. 4. This broken line or
second position corresponds to the fully rearward position of hand
lever 49. In moving from said first position to said second
position, auxiliary shaft 103 moves through a third position in
which third position rollers 115 just touch first cam surfaces 119.
This, it will be understood, is at the very beginning of movement
of hand lever 49 rearwardly from said intermediate position and is
due to the spacing between rollers 115 and cam surfaces 119 when
shaft 103 is in said first position, as will be best seen in FIG.
4. During this initial movement from said first position to said
third position, rotation of shaft 103 will cause lateral movement
of comb fingers 37 from an aligned position with hook portions 45
to an offset position relative thereto, as heretofore explained, so
that the hook portions will be in position behind the curled
fingers of the binding element, not shown. Then, with continued
movement of auxiliary shaft 103 from said third position to said
second position, rollers 115 will cause hook portions 45 to move
forwardly and spread the fingers of the binding element so that the
punched sheets may be placed thereon. Then, hand lever 49 is
returned from said rearward position to said intermediate position
which permits the fingers of the binding element to recurl to
complete the binding. It will be understood that if springs 125 are
not effective alone to move hook means 45 toward comb fingers 37,
then rollers 115 will engage second cam surfaces 123 to positively
return the hook portions 45 almost to their positions contiguous
the comb fingers 37 with the remainder of the travel into said
contiguous position being caused by the springs 125. It will be
understood that the rollers 115 cannot return the hook portions 45
all the way since there is a space between rollers 115 and cam
surfaces 123 when the hook portions are in a completely rearward
position, with this space being shown as in FIGS. 2 and 4.
A second embodiment of the present invention is herein included
which pertains to the cam means operably coupled to the comb 33 and
the driving means for actuating the cam means when the main shaft
101 is rotated from the heretofore-described intermediate position
toward the rearward position to move the comb 33 between the
heretofore-described loading position and offset position during
the initial movement of the main shaft 101 and to maintain the comb
33 in this offset position while the main shaft is being rotated to
its rearmost position to spread the fingers of the binding element.
The second embodiment generally includes a cam lever 226, a cam
plate or arm assembly 227, and a cam disc 228. The arm assembly 227
is suitably attached to the vertical plate portion 35 of the comb
33 and depends therefrom. The arm assembly 227 includes a pair of
cam followers 229, 231 comprising rollers which are rotatably
attached to the arm adjacent the lower end thereof at a
predetermined spaced apart distance. The cam disc 228 is
substantially disposed in a vertical plane and is rotatably
supported by the auxiliary shaft 103, as best viewed in FIGS. 11
and 12 of the drawings.
The cam disc 228 has an arcuate segment 232 thereof offset from the
major plane of the disc 228 defining a pair of cam surfaces 233,
235, i. e., the cam surface 233 being on one side of the disc and
the cam disc 235 being on the opposite side thereof as shown in
FIG. 15 of the drawings. The cam disc 227 additionally includes a
concentric bushing 237 which rotatably receives the auxiliary shaft
103, i. e., the bushing 237 is fixedly attached to the disc 228 and
is free to rotate about the shaft 103.
It will be understood that the arm assembly 227 replaces the cam
plate 127; the cam followers 229, 231 replace the cam followers
129, 131; and the cam surfaces 233, 235 replace the cam surfaces
133, 135, i. e., the cam plate 127, the cam followers 129, 131 and
the cam surfaces 133, 135 comprise structure peculiar to the first
embodiment.
The cam lever 226 generally comprises a crank-like structure
fixedly attached to the main shaft 101. In other words, the arm 226
preferably includes perpendicularly disposed members 239, 241. One
end of the member 239 is fixedly attached to the main shaft 101 and
the other end of the member 239 carries the perpendicularly
disposed member 241. The member 241, preferably being in the form
of a pin having a circular cross section, is arranged so as to be
parallel with the rotating axes of the shafts 101, 103 and is
substantially directed toward the shaft 103 when the hand lever 49
is in the afore-mentioned intermediate position, for reasons yet to
be disclosed.
The disc 228 is provided with a slot 243 and a notch 245, both
being disposed about the circumferential periphery of the disc 228
at predetermined locations thereon. The slot 243 preferably is
positioned about the disc 228 so that the pin 241 is received in
the mouth of the slot 243 when the main shaft 101 is moved
rearwardly beyond the intermediate position. The pin 241 is
engageably received in the slot 243 as the main shaft 101 is moved
from the intermediate position towards the rearward position.
In other words, rotation of the main shaft 101, by movement of the
hand lever 49, causes the pin 241 to move along an arcuate path, i.
e., the arc passes through the mouth of the slot 243. Accordingly,
further rotation of the main shaft 101 from the intermediate
position towards the rearward position thereof causes the pin 241
to be engageably received within the slot 243, i. e., causing the
disc 228 to rotate about the auxiliary shaft 103 in a direction
opposite to the direction of rotation of the main shaft 101. More
specifically, the initial rotation of the shaft 101 from the
intermediate position towards the rearward position causes the pin
241 to engage the one edge of the slot 243, thus rotatably driving
the cam disc 228 about the shaft 103 as the pin 247 is urged deeper
into the slot 243, structure obvious to those skilled in the
art.
In FIGS. 13 and 14 of the drawings it may be seen that the main
plane of the cam disc 228 is sandwiched between the cam followers
229, 231 when the hook portions 45 are in the previously described
loading position. On the other hand, from FIGS. 11 and 12 it may be
seen that the arcuate segment 232 of the disc 228 is sandwiched
between the cam followers 229, 231 when the hook portions 45 are in
the previously described offset position.
In other words, the main shaft 101 (FIG. 14) is rotated
counterclockwise when being moved from the intermediate position to
the rearward position, thence the disc 228 is rotated clockwise
which engages the cam surface 233 with the cam follower 229 which
shifts the cam arm assembly 227 hence the comb 33 from the loading
position substantially as depicted in FIG. 13 leftwardly to the
offset position substantially as depicted in FIG. 12. In this
regard, it should be observed that FIGS. 3 and 5 are taken from an
opposite direction than are FIGS. 12 and 13.
Conversely, rotating the shaft 101 (FIG. 11) clockwise urges the
pin 241 against the opposite side of the slot 243, thence the disc
228 is rotated counterclockwise, thence the cam surface 235 engages
the cam follower 231 and the comb 33 is shifted from the offset
position (FIG. 12) rightwardly to the loading position (FIG.
13).
Lateral movement along the shaft 103 of the disc 228 is obviated by
incorporating a pair of snaprings 247, i. e., the snaprings 247
being received in annular grooves (not shown) suitably positioned
along the length of the shaft 103, structure obvious to those
skilled in the art.
The second embodiment of the present invention includes holding
means, e. g., a piano wire spring 249 or the like. The resilient
spring 249, preferably shaped substantially as depicted in the
drawings, includes a first horizontal portion 251, a second
horizontal portion 253, and a vertical portion 255 interconnecting
the portions 251, 253. In other words, the portion 251 is suitably
attached to the base 15 so that the portion 253 is received in the
notch 245 (FIG. 14) when the shaft 101 is in the intermediate
position and/or in any one of an infinite number of positions
between the intermediate position and the previously described
forward position. In other words, the spring 249 holds the disc in
a predetermined position while the pin 241 is disengaged from the
slot 243 to insure that the mouthlike opening of the radial slot
243 is consistently presented to the pin for engagement thereof
when the main shaft 101 is rotated from the forward position to the
intermediate position.
It should be understood that the cam means operably coupled to the
comb 33 of the second embodiment for the shifting of comb 33
between said loading and offset positions comprises the cam plate
or arm assembly 227 attached to the vertical plate portion 35 of
the comb 33 and depending therefrom, the cam followers 229, 231
which are fixedly attached to the assembly 227, and the arcuate
segment portion 232 of the cam disc 228 which includes the cam
surfaces 233, 235. Further, the driving means for actuating the cam
means when the main shaft 101 is rotated by the hand lever 49 of
the second embodiment comprises the crank-like cam lever 226 which
is fixedly attached to the main shaft 101 and a portion of the cam
disc 228 which is engageably and disengageably associated
therewith, i. e., the notch 243. More specifically, the driving
means of the second embodiment is not dependent upon the rotation
of the auxiliary shaft 103, i. e., the shaft 103 merely serving the
purpose of rotatably supporting the cam disc 228 in a manner
previously disclosed.
Although the invention has been described and illustrated with
respect to preferred embodiments thereof, it is not to be so
limited since changes and modifications may be made therein which
are within the full intended scope of the present invention.
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