U.S. patent number 3,692,458 [Application Number 05/048,089] was granted by the patent office on 1972-09-19 for wall surfacing die for simulating building blocks.
This patent grant is currently assigned to H-K International, Inc.. Invention is credited to Albert Kirsch.
United States Patent |
3,692,458 |
Kirsch |
September 19, 1972 |
WALL SURFACING DIE FOR SIMULATING BUILDING BLOCKS
Abstract
This application discloses a process for forming a layer of
masonry-like material on the outside of walls or panels. The
process is carried out by using a die which is the same size as the
area to be coated. The die is made up of a rigid outside frame with
partitions extending between the sides and the ends of the frame.
The partitions are rectangular in cross section and are laid out in
a pattern which defines the outline of a masonry block of a
constructed wall of brick or stone. The material of the partitions
have the same thickness as the material to be placed on the wall
and the frame of the die is provided with clamps in one embodiment
of the invention. The clamps are suitable for clamping it to the
panel. In another embodiment of the invention, the die may be
supported on suitable supports and lowered into the material after
it is placed on the panel or wall.
Inventors: |
Kirsch; Albert (Erie, PA) |
Assignee: |
H-K International, Inc. (Erie,
PA)
|
Family
ID: |
21952673 |
Appl.
No.: |
05/048,089 |
Filed: |
June 22, 1970 |
Current U.S.
Class: |
425/469;
249/119 |
Current CPC
Class: |
B29C
33/00 (20130101); B44F 9/04 (20130101) |
Current International
Class: |
B44F
9/00 (20060101); B44F 9/04 (20060101); B29C
33/00 (20060101); B29c 005/08 () |
Field of
Search: |
;25/17A,131R,131Z,1A,1B,1C,131CM ;18/5L,12DS ;264/333 ;249/119
;425/469 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Overholser; J. Spencer
Assistant Examiner: Brown; John S.
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. A die to be used in forming a pattern resembling blocks in a
layer of hardenable material on a building panel,
said die comprising a frame in the form of a grid of relatively
rigid material,
said frame being of a thickness of the desired depth of
demarcations defining said pattern,
said frame further comprising laterally and longitudinally
extending partitions defining grid openings through said die and
being of width approximately equal to mortar joints in masonry
walls,
said openings being of the size and shape of said blocks,
said partitions having the thickness of the depth of the desired
pattern,
releasable means attached to side edges of said die to removably
attach said die to said building panel,
said die being adapted to be supported on a building panel with
said openings in said die being filled with a plastic hardenable
material,
said die being adapted to be withdrawn from said material before
said material hardens whereby said pattern is left in said material
when said die is removed.
2. The die recited in claim 1 wherein said die is made of
relatively rigid material having substantially the properties of
resiliency and rigidity of structural steel.
Description
STATEMENT OF INVENTION
This invention relates to methods and apparatus for applying wall
surfacing and, more particularly, to an improved apparatus for
surfacing a wall.
REFERENCE TO PRIOR ART
This disclosure constitutes an improvement over U.S. Pat. No.
2,595,142, which issued Apr. 29, 1952 to John Herck, which shows a
cardboard grid pattern which is intended to be chiseled out of the
grooves of a plaster material after the plaster has hardened.
OBJECTS OF THE INVENTION
It is an object of the invention to provide an improved wall
surfacing die.
Another object of the invention is to provide an improved method of
applying a masonry-like coating to the outside of building walls,
building panels and the like.
Another object of the invention is to provide an improved building
process which is simple in construction, economical to manufacture,
and simple and efficient to use.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a top view of the die according to the invention;
FIG. 2 is an enlarged partial side view of the die shown in FIG.
1;
FIG. 3 is an enlarged view of the clamp shown in FIG. 2;
FIG. 4 is a side view of another embodiment of the invention;
FIG. 5 is a view of another embodiment of the invention.
DETAILED DESCRIPTION OF THE DRAWINGS
Now with more particular reference to the drawings, the die shown
in FIG. 1 is indicated generally at 10. It is made up of a frame
having side members 12 and end members 11 connected together in a
rectangular grid pattern in the preferred embodiment of the
invention. The side members 12 have the lugs 16 welded to them and
the lugs 16 have pins 25 which extend through slots 24 in the clamp
arms 17 so that the clamp arms 17 can slide up and down on the pins
25. The upper end of the clamp arm has the axle 20 extending
therethrough. On the inner end of the axle, the cam wheel 19 is
fixed. On the outer end of the axle, the crank 18 is fixed. The cam
rides on lugs 16 and when the cam is rotated from the position
shown in FIG. 3, the flange 23 of the clamp is forced against the
bottom of the sheet panel 22 thereby clamping the frame to the
panel. In a typical example of the frame, the transverse members 14
may be 1 inch thick and three-eighths inch wide and, likewise, the
longitudinal members 13 may be one-eighth inch thick and
three-eighths inch wide.
In the embodiment of the invention shown in FIG. 5, the stencil
form 110 is identical to that shown in FIGS. 1 through 4, with the
exception that the partitions made by the transverse members 114
and the longitudinal members are approximately three-fourths as
deep as the side members 111 and end members. Thus, there will be a
space 125 between the longitudinal members and the lateral members
114 below each transverse member which will allow mortar to enter
and form a continuous coating of the masonry material coating from
one side of the panel to the other, or over the entire surface of
the wall.
In the embodiment of the invention shown in FIG. 4, the frame of
the die 110 is indicated as supported on hydraulic cylinders 130 by
which the die may be raised and lowered. Thus a panel supported on
the support table 131 may have the masonry material spread over its
top surface, then the die 110 may be brought into place over top of
the sheet of material and brought down into the masonry material
thereby forming the masonry pattern. The material may then be
struck off the top of the die.
In a typical example of the use of the embodiment shown in FIGS. 1
and 2, the die 10 will be clamped into place on top of panel 22.
Then masonry-like material made up principally of Portland cement
and aggregate will be placed over the top of the die and struck off
flush with the top by a straight edge or suitable tool.
The masonry material can, of course, be put in place on the panel
22 before the die 10 is clamped to the panel.
In the embodiment of the invention shown in FIG. 4, the masonry
material would be placed on the panel 131 and either leveled before
lowering the die 110, or, it would be placed on the panel 131 and
the die 110 lowered and the excess masonry material struck off from
the top surface of the die by a trowel or the like.
Tabs 40 which may be sheet metal strips extend through slots 42 in
panel 22 and have nail holes 41 for attaching to studding.
The foregoing specification sets forth the invention in its
preferred practical forms but the structure shown is capable of
modification within a range of equivalents without departing from
the invention which is to be understood is broadly novel as is
commensurate with the appended claims.
* * * * *