U.S. patent number 3,691,509 [Application Number 05/064,527] was granted by the patent office on 1972-09-12 for shielded flat cable connector assembly.
This patent grant is currently assigned to Malco Manufacturing Company, Inc.. Invention is credited to Stanley J. Krol.
United States Patent |
3,691,509 |
Krol |
September 12, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
SHIELDED FLAT CABLE CONNECTOR ASSEMBLY
Abstract
A connector assembly for shielded multi-conductor, flat cable
wherein a connector housing is anchored through the cable matrix
and shield material. The conductors are shielded, yet insulated
from the shielding, in the connector housing as well as along the
length of the cable.
Inventors: |
Krol; Stanley J. (Chicago,
IL) |
Assignee: |
Malco Manufacturing Company,
Inc. (Chicago, IL)
|
Family
ID: |
22056595 |
Appl.
No.: |
05/064,527 |
Filed: |
August 17, 1970 |
Current U.S.
Class: |
439/422; 439/497;
439/465 |
Current CPC
Class: |
H01R
12/775 (20130101) |
Current International
Class: |
H01R
12/00 (20060101); H01R 12/24 (20060101); H01r
013/58 () |
Field of
Search: |
;339/17F,176MF,14,143,220,103,107,208,218 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Moore; Richard E.
Claims
What is desired to be claimed and secured by Letters Patent of the
United States is:
1. An assembly for connecting a series of longitudinally extending,
laterally spaced conductors embedded in the insulating matrix of a
flat cable to contact elements of a circuit component wherein a
ground shield of wire mesh is embedded in said matrix on one side
of but normally insulated from said conductors, comprising:
a. a connector housing,
b. said housing having mouth means along one edge for receiving one
end of said cable,
c. a segment of insulating matrix on said one side of said
conductor being removed to expose said ground shield and at least a
portion of said conductors,
d. said segment of insulating matrix being removed to a
predetermined lesser depth along transverse outer edge strips so as
not to expose said conductors and a predetermined greater depth
along a transverse center strip to expose said portion of said
conductors,
e. contact means connected to said conductors adjacent said one end
of said cable and within said housing,
f. said contact means including crimp sections crimped through said
remaining matrix in said center strip to grip corresponding
conductors,
g. supplemental insulating means interposed between the conductors
and contact connections and said ground shield in the area where
said matrix segment has been removed, and
h. means in said housing for anchoring said housing to said matrix
and said shield.
2. An assembly for connecting conductors enclosed in the insulating
matrix of a flat cable to an electrical circuit component, wherein
a ground shield extends parallel to said conductors substantially
co-extensive with said matrix and said conductors, comprising:
a. a connector housing comprising a nest member and a cover
member,
b. a contact crimped onto a free end of at least one of said
conductors,
c. insulation means disposed between said contact and said ground
shield,
d. a plurality of apertures formed through said matrix and said
shield between said conductors,
e. said nest member and cover member sandwiching said contact and
the end of said cable to which it is attached between them, and
f. a plurality of anchor teeth formed on one of said nest member
and said cover member and extending through corresponding ones of
said apertures,
g. the free ends of said anchor teeth being bonded to the other of
said nest member and said cover member.
3. The connector assembly of claim 2 further characterized in
that:
a. an ultrasonic bond is formed between the free ends of said
anchor teeth and the other of said nest member and said cover
member.
4. The connector assembly of claim 2 further characterized in
that:
a. said ground shield comprises a wire mesh screen normally
embedded in said matrix,
b. said matrix being stripped away from said wire mesh shield
adjacent said one end of said cable to expose said wire mesh
shield,
c. a portion of at least one of said conductors being exposed by
stripping away insulation adjacent said wire mesh shield and said
contact being crimped to said one conductor in the area of said
stripped-away section, and
d. supplemental insulating means disposed between said wire mesh
shield and said contact.
5. The connector assembly of claim 4 further characterized in
that:
a. said supplemental insulating means comprises an elongated,
generally rectangular card formed of insulating material,
b. said card extending transversely of said connector assembly
between said wire mesh shield and a plurality of said
conductors.
6. The connector assembly of claim 5 further characterized in
that:
a. another one of said conductors has another contact crimped
thereto,
b. said insulating card terminating short of said other conductor
and contact whereby they are normally in electrical connection with
said ground shield.
7. The connector assembly of claim 5 further characterized in
that:
a. said insulating card has a plurality of notches formed along one
longitudinally extending edge,
b. said notches adapted to mate with corresponding apertures formed
through said matrix and said shield between said conductors.
Description
BACKGROUND OF THE INVENTION
This invention relates to a connector for multi-conductor flat
cable. It deals more particularly with a connector for shielded
multi-conductor flat cable.
Multi-conductor flat cable is now widely used in computer circuitry
applications and the like. In order to prevent cross-talk in the
circuitry; i.e., the unintentional transference of electrical
signals, the cable is preferably shielded. Shielding normally
comprises providing a layer or sheet of a conducting material in
the cable as a ground plane. Representative of such shielded flat
cables are a ribbon cable manufactured by Hughes Electronics Co.,
Inc., Los Angeles, Calif., and the wire cable No. 3338-1
manufactured by the 3M Corporation, Minneapolis, Minn.
A segment of shielded flat cable ordinarily terminates at opposite
ends in connectors which join it to suitable components in a
computer, for example. The connectors preferably provide shielding
for the conductors and contacts within their confines to prevent
signal transference between conductors.
With known connectors, however, tedious wire preparation of the
individual conductors is normally necessary to make contact
connections. Shielding is difficult and cumbersome. Furthermore,
complicated and relatively expensive structure is necessary to
provide strain release capabilities; i.e., strain transfer from the
cable to the connector body structure without unduly straining the
electrical connection.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an improved
shielded flat cable connector assembly. Another object is to
provide a connector assembly which affords simple, yet highly
effective shielding of current paths within and without the
connector housing. A further object is to provide a connector
assembly which affords a reliable, low-cost connection between the
connector contacts and conductors. It is still a further object to
provide a highly effective strain relief capability which protects
the connection of the contacts to the cable from stress applied to
the cable or the connector.
The foregoing and other objects are realized in accord with the
invention by providing a connector assembly including a housing
which grips a cable between a cable nest and a cable cover. One end
of the cable extends into the housing and the conductors are
crimped to contacts therewithin, while the body of the cable itself
is locked onto strain relief cable anchors. Shielding material
extends into the housing and over the crimp connections and
contacts to prevent signal transference or cross-talk. The housing
members are locked together to retain the cable and the housing is
apertured to receive terminal pins, for example, for engagement
with the contacts.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention, together with its construction and method of
operation, along with other objects and advantages thereof, is
illustrated more or less diagrammatically in the drawings, in
which:
FIG. 1 is a top plan view of a shielded flat cable and connectors
embodying a first form of the present invention, with parts removed
and one connector assembly in position to receive the pins of a
direct-entry printed circuit board component;
FIG. 2 is a side elevational view of the cable connector assembly
illustrated in FIG. 1;
FIG. 3 is an enlarged fragmentary view of one end of the shielded
flat cable, with the connector assembly housing removed to
illustrate contacts and contact connection;
FIG. 4 is a view taken along line 4--4 of FIG. 3, also illustrating
separated connector housing components;
FIG. 5 is a sectional view taken transversely through the shielded
flat cable of FIGS. 1-4;
FIG. 6 is an enlarged, exploded view of a portion of the connector
assembly embodying features of the first form of the present
invention;
FIG. 7 is a top plan view of the contact utilized in the connector
assembly illustrated in FIGS. 1-6;
FIG. 8 is a sectional view taken along line 8--8 of FIG. 7;
FIG. 9 is a sectional view taken along line 9--9 of FIG. 7;
FIG. 10 is an enlarged fragmentary view similar to FIG. 3
illustrating another type of flat cable adapted for mating with a
connector in an assembly embodying features of a second form of the
invention;
FIG. 11 is a sectional view taken along line 11--11 of FIG. 10,
also illustrating separated connector housing components;
FIG. 12 is a sectional view, similar to FIG. 5, through the flat
cable of the type illustrated in FIGS. 10 and 11;
FIG. 13 is the bottom plan view of the cover member of the
connector assembly housing utilized in both forms of the present
invention;
FIG. 14 is a plan view of an insulator strip incorporated in the
connector assembly embodying features of the first form of the
invention;
FIG. 15 is a top plan view of the housing nest member adapted to
mate with the housing cover member of FIG. 13;
FIG. 16 is a sectional view taken along line 16--16 of FIG. 13;
and
FIG. 17 is a view taken along line 17--17 of FIG. 15.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, and particularly to FIGS. 1 and 2, a
shielded flat cable connector assembly embodying features of a
first form of the present invention is illustrated generally at 10.
The cable connector assembly 10 includes a section of shielded flat
cable 11 terminating at its opposite ends in identical connectors
12. One of the connectors 12 is shown about to receive the terminal
pins 15 of a direct-entry, printed circuit board header 16 of
conventional construction.
The shielded flat cable 11 is of the stranded wire type
manufactured by the 3M Corporation of Minneapolis, Minn., and
hereinbefore referred to. The cable 11 includes, as seen best at
FIGS. 3-5, a flexible matrix sheet 20 of insulating plastic
material. Embedded in the matrix sheet 20 in longitudinally
extending, parallel, spaced relationship, are a series of stranded
conductor wires 25a and 25b.
The conductors 25a are spaced across a greater portion of the width
of the matrix sheet 20 and disposed adjacent the upper surface of
the sheet, although embedded in it. A single conductor 25b
extending adjacent one edge of the sheet is embedded further into
the matrix so that it comes into electrical contact with a
wire-mesh grounding shield 26 also embedded in the matrix sheet 20
and extending substantially across its width. As will be noted, the
conductors 25a are spaced from the wire-mesh grounding shield 26,
the shield lying entirely on one side of these conductors adjacent
the opposite or lower surface of the sheet 20.
The wire-mesh shield 26 provides a safeguard against signal
transference between conductors 25a and other conductors in the
system circuitry. In the present invention, it extends into the
connectors 12 to provide such shielding along the full length of
the conductors.
The cable 11 is prepared for receipt in a connector 12 by first
stripping off one end of the insulating matrix sheet, only on the
side of the wire-mesh grounding shield 26 opposite the conductors
25a, for a distance of approximately one-half inch, as illustrated
in FIG. 4. This exposes a section 26a of wire-mesh grounding shield
adjacent the end of the shield and permits this shield section to
be peeled back to expose the matrix material above it.
With the shield section 26a peeled back, a secondary removal of
material from the matrix sheet 20 is accomplished along a strip 28
extending substantially across the width of the sheet partially
expose (approximately 50 percent conductor wires 25a a short
distance from their ends.
The matrix sheet 20 and wires 25a, 25b are cut off immediately
adjacent, but slightly outward, of the strip 28, leaving the free
end of the wire-mesh shield section 26a extending outwardly of the
cut-off sheet end and wires. Finally, a plurality of longitudinally
elongated apertures 30 are formed through the matrix sheet 20 and
shield 26 in spaced relationship, across the cable immediately
adjacent the innermost end of the peeled back wire-mesh shield
section 26a. The contacts 32 are then attached.
The contacts 32 are identical in construction and operation so only
one is described in any detail. Referring to FIGS. 6-9 of the
drawings, a contact 32 is seen to comprise a generally rectangular,
male contact pin receiving sleeve 35 and a crimp section 36 joined
by an intermediate section 37. The section 37 is in the form of a
flat strip which is an extension of one wall of the sleeve 35. The
crimp section 36 includes two pairs of U-shaped crimping teeth 39,
extending perpendicular to the plane of the intermediate section 37
and terminating in relatively sharp ends 40.
To affix contacts 32 to the cable 11, the wire-mesh shield section
26a is peeled back and contacts positioned as illustrated in FIGS.
3 and 4 with crimping teeth 39 under the exposed strip 28 and
bracketing corresponding conductors 25a and 26b. The sharpened ends
40 of the crimping teeth 39 are forced through the remaining thin
layer of insulating material and crimped about corresponding
conductors so as to affix the contacts 32 securely to the cable
11.
An elongated insulating interleaf card 45 is next interposed
between the wire-mesh shield section 26a and the contacts 32 with
their exposed crimp connections and conductors 25a adjacent it.
However, the card 45, which is preferrably formed of a glass epoxy
material, does not extend laterally between the wire-mesh shield
section 26a and the contact 32 which is crimped to the conductor
25b. The significance of this relationship will be hereinafter
explained.
The insulating card 45 has a plurality of rectangular notches 46
formed in its innermost edge and adapted to mate with corresponding
apertures 30 formed through the matrix sheet 20. As a result, with
the insulating card 45 disposed between the wire-mesh shield
section 26a and the matrix sheet material adjacent it, the
apertures 30 formed through this matrix sheet 30 (and the wire-mesh
shield 26) are not covered by the card. Nevertheless, the outer
edge 47 of the card terminates adjacent the innermost edge of the
exposed shield section 26a.
With the insulating card 45 positioned as hereinbefore described,
the connector housing 50 is assembled over the contacts 32, their
connections with the conductors 25, the insulating card 45, and a
portion of the remaining matrix sheet 20. According to the
invention, the housing 50 is securely anchored to the sheet 20 and
the shield 26.
The connector housing 50 includes a cable nest 51 and a cable cover
52, as best seen in FIGS. 6, 13 and 15--17. The nest 51 and cover
52, which are molded from an insulating phenolic material or the
like, mate and lock together to form the housing 50.
The phenolic nest 51 is rectangular in configuration. Formed in its
inner surface is a longitudinally extending well 60 extending
substantially the length of the nest 51. The well 60 is bracketed
on its longitudinally extending edges by a narrower cable support
platform 61 adjacent its inner edge and a still narrower contact
receiving wall segment 62 adjacent its outer edge.
A spaced series of contact access ports 69 are formed laterally
through the wall segment 62. The ports 69 are elongated and have
outwardly opening mouths 70 through which the pins 15 of the header
16, hereinbefore discussed, extend into the housing 50 for receipt
within the contacts 32.
The housing cover 52 is substantially identical in general
configuration to the nest 51. It is laterally divided by a stub
wall 74 on its inner surface into a longitudinally extending
contact cover segment 75 and a parallel cable cover segment 76.
The contact cover segment 75 has a series of laterally elongated
contact access ports 77 molded therein and adapted to mate with
corresponding ports 69 in the nest 51 to form contact retaining
bores in the assembled housing 50. Like the ports 69, the cover
segment ports 77 have flared mouths 78 through which male pins 15
are received.
The cable cover segment 76 has a series of anchor teeth 80
extending perpendicularly from it in spaced relationship along the
length. The teeth 80 are adapted to pass through the apertures 30
in the matrix sheet 20 of the cable and anchor the cable in the
housing. Energy directing ridges 81 on top of each tooth 80 are
provided to actually engage the opposed surface of the nest
platform 61. These ridges 81, and similar ridges 82 formed on the
contact cover segment 75 melt under ultrasonic welding to bond the
nest 51 and cover 52 together.
At opposite ends of the cover 52 and nest 51, in opposed
relationship, are mating ears 85 and receiving slots 86. The ears
85 on the cover 52 fit snugly into the slots 86 when the cover 52
and nest 51 are pressed together to lock these components securely
against relative lateral movement.
To assemble the housing over the prepared cable and contacts, as
illustrated in FIG. 3, the cover 52 and nest 51 are positioned as
illustrated in FIG. 4. Opposed surfaces of the contact receiving
wall segment 62 and the cover segment 75, mating surfaces of the
ears 85 and slots 86, adjacent ends of the cover 52 and nest 51,
and the free ends of the anchoring teeth 80 are treated with a
suitable adhesive.
The nest and cover are then pressed together with the teeth 80
passing through the apertures 30 in the cable and the notches 46 in
the insulator strip 45. The insulator strip 45, with the woven wire
shield portion 26a which it forces downwardly somewhat, as
illustrated in FIG. 4, bends into the well 60 of the housing nest
51. Each contact sleeve 35 is received in a corresponding contact
bore. The adhesive cements the nest 51 and cover 52 into a unitary
housing 50. In the alternative, or in addition, bonding is effected
by conventional ultrasonic welding techniques.
The housing 50 is securely anchored to the cable 11, through both
the matrix 20 and the wire-mesh shield 26. The mesh shield 26
extends through the housing 50, over the contact connections to the
conductors 25a and 25b, terminating slightly short of the free ends
of the contacts 32. In the housing where the insulating matrix
sheet 20 is separated from the wire-mesh shield 26, the contacts 32
and their connection to the conductors 25a are insulated from the
shield 26 by the interleaf insulator card 45.
Note, however, that the contact connection to the conductor 25b is
not shielded from the wire-mesh ground shield section 26a. The
conductor 25b thus provides a ground wire and the contact 32 makes
a ground connection with its mating male terminal pin.
Referring now to FIGS. 10--12, a shielded flat cable connector
assembly embodying features of a second form of the present
invention is illustrated generally at 110. The cable connector
assembly 110 includes a section of shielded flat cable 111
terminating at its opposite ends in identical connectors 112 (only
one shown).
The connector assembly 110 differs from the assembly 10
hereinbefore discussed only in that the shielded flat cable 111 is
of the ribbon type manufactured by the Hughes Electronics Co.,
Inc., Los Angeles, Calif., hereinbefore referred to. The cable 111
includes a flexible matrix sheet 120 of insulating plastic material
and, embedded in this sheet in longitudinally extending, parallel,
spaced relationship, are a series of conductor ribbons 125.
The conductor ribbons 125 are spaced across a greater portion of
the width of the plastic sheet 120. Sandwiched together with the
sheet, and extending over a somewhat greater width than the width
of the conductor series, is an aluminum foil grounding shield 126,
laminated in a plastic cover. The plasticized shield 126 and the
matrix 120 are stitched or otherwise bonded together along several
longitudinal seams.
Unlike the connector assembly 10 of the first form of the
invention, the cable 111 is prepared for receipt in a connector 112
solely by punching apertures 130 through it and crimping contacts
32 to the conductors 125. The matrix sheet 120 is separated from
the plasticized shield 126 adjacent the end of the cable and
contacts 32 crimped through the sheet 120 onto the individual
conductors 125. Note here, however, that a contact 32a is actually
crimped directly to the ground shield along one side of the cable
to provide a ground connection for the mating contact pin 15.
The standard connector assembly housing 50 comprising the cable
nest 51 and the cable cover 52 are then seated over the end of the
cable 111 in virtually identical fashion to the first form of the
invention. No interleaf insulator card is needed because the
aluminum shield 126 is, itself, embedded in a plastic cover which
is not stripped. The nest 51 and cover 52 are bonded together to
lock and anchor the housing 50 on the cable.
Both forms of the connector assembly provide complete shielding of
the current paths within and without the connectors. The shield is
completely insulated from conductors and contacts along its entire
length. Crimping of the contacts to the conductors is simple and
reliable, as well as being inexpensive. The connection is simply
and inexpensively protected against stresses to which cable and
connector are subjected.
The invention has been described in terms of female pin receptacle
contacts, set in a single row. However, it is readily adaptable to
male contacts also. Furthermore, contact size and spacing may be
varied within the purview of the invention.
While several embodiments described herein are at present
considered to be preferred, it is understood that various
modifications and improvements may be made therein.
* * * * *