U.S. patent number 3,684,992 [Application Number 05/194,315] was granted by the patent office on 1972-08-15 for production of magnetic coils for the creation of intense fields.
Invention is credited to Michel Huguet, Paul-Henri Rebut, Antoine Torossian.
United States Patent |
3,684,992 |
Huguet , et al. |
August 15, 1972 |
PRODUCTION OF MAGNETIC COILS FOR THE CREATION OF INTENSE FIELDS
Abstract
A magnetic coil designed so as to permit the creation of intense
magnetic fields under pulsating or continuous working conditions is
constituted by a stack of conducting metal sheets and insulating
sheets said metal sheets making local contacts in such manner that
they form a conducting spiral, said metal sheets comprising more
than two locally cut-out portions staggered from one metal sheet to
the next following metal sheet, and means delimiting a circuit for
a cooling fluid against said cut-out portions so that the fluid is
in contact with the lateral faces of the metal sheets. By this
means, the copper-water thermal exchange surface is considerably
increased ; the insulating sheets may project between the turns
thus improving the quality of the insulation ; and the stack can be
tightly clamped by studs reinforcing the electrical contacts and
improving the resistance to electro-dynamic forces.
Inventors: |
Huguet; Michel (92 Meudon-la
Foret, FR), Rebut; Paul-Henri (78 Versailles,
FR), Torossian; Antoine (92 Bourg-la-Reine-Foret,
FR) |
Family
ID: |
9064355 |
Appl.
No.: |
05/194,315 |
Filed: |
November 1, 1971 |
Foreign Application Priority Data
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Nov 18, 1970 [FR] |
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7041383 |
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Current U.S.
Class: |
336/58; 336/60;
336/223; 336/61 |
Current CPC
Class: |
H01F
7/202 (20130101) |
Current International
Class: |
H01F
7/20 (20060101); H01f 027/10 () |
Field of
Search: |
;336/55,58,60,61,62,223,197 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Kozma; Thomas J.
Claims
What we claim is:
1. A magnetic coil formed by a stack of conducting metal sheets and
insulating sheets, said metal sheets making local contacts such
that they form a conducting spiral, in which said metal sheets
comprise locally cut-out portions, more than two in number,
staggered from one metal sheet to the next following metal sheet,
and means delimiting a circuit for a cooling fluid against said
cut-out portions so that said fluid is in contact with the lateral
faces of said metal sheets.
2. A coil as claimed in claim 1, in which each conducting metal
sheet has its edges cut-out in castellations so as to form cooling
fins in contact with said fluid, said castellations being arranged
in staggered relation from one metal sheet to the other and being
in contact by their external edge with a casing defining a cooling
circuit around said stack.
3. A coil as claimed in claim 1, in which said metal sheets are
provided with openings for the passage of the cooling fluid into
the mass of said stack, said openings, especially of oblong shape,
overlapping from one metal sheet to that next following, so that
each metal sheet is swept over by said fluid over a portion of its
lateral surface which is not covered by an adjacent metal
sheet.
4. A coil as claimed in claim 1, in which the circuit of said
cooling fluid is supplied over the edges of the stack, and in which
said stack is kept tight by mechanical means passing through the
conducting metal sheets and the insulating sheets.
5. A coil as claimed in claim 1, in which said insulating sheets
are dimensioned in such manner as to project over all their edges
from at least one of the conducting metal sheets directly
adjacent.
6. A coil as claimed in claim 1, in which said conducting metal
sheets are provided with slots located alternately in two planes
radial to the said stack and are in contact in pairs, each
alternately with the preceding metal sheet and with the following
metal sheet, and in that two successive conducting metal sheets are
separated by two adjacent insulating sheets having staggered
slots.
7. A coil as claimed in claim 6, in which the successive pairs of
conducting metal sheets are separated by two adjacent insulating
sheets which pass successively through the slots of two consecutive
metal sheets and are provided, beyond said slots of said conducting
metal sheets, with slots staggered one with respect to the other.
Description
The present invention has for its object a magnetic coil designed
so as to permit the creation of intense fields under pulsating or
continuous conditions.
Coils are already known, generally by the name of Bitter coils,
each constituted by a stack of conducting sheets of copper
alternating with insulating sheets. The latter, of small thickness
(50 microns for example) are cut-out in such manner that they
permit local contact between the copper sheets and in consequence
there is produced a coil the turns of which are formed by these
sheets, by clamping the edges of the stack by means of jaws. The
whole unit is cooled by de-ionized water circulating through the
coil by means of channels pierced perpendicularly to the stack.
The invention is directed to the design of a coil which is
especially suitable, in a very particular example, to the
production of an installation operating by impulses, in which the
intensity of induction along a circumference of 2 m. in diameter
will reach 6T and the stored magnetic energy will attain 40 MJ, the
heat energy dissipated in an assembly of 24 coils during the course
of one impulse will be 150 MJ and the frequency of operation will
be one impulse every 4 minutes. As the duration of the impulse is
very short, the temperature rise will therefore be adiabatic. The
intense magnetic field necessary should be created by a toric
solanoid of 24 coils. These coils may also be utilized to create a
rectilinear field having an intensity which may reach 6T and even
more.
Coils of this kind would appear to be particularly well adapted to
resist high mechanical stresses. It has however been found that
these coils such as they are formed, could not be suitable as a
solution of the problem set for many reasons, and in
particular:
The copper-water heat-exchange surface is inadequate since it is
reduced to the section of the copper sheets. This makes it
necessary to execute a very large number of cooling channels which
are difficult to machine and involve very high cost.
The leakage lines between turns are too short, the thickness of the
insulation material being of the order of 50 to 100 microns, and
the slightest impurity in the cooling water results in
breakdown.
The present invention proposes to modify the formation of coils of
this kind in order to eliminate the preceding drawbacks and in
particular to permit the use of these coils for the installation
referred to above.
It has for its object a magnetic coil constituted by a stack of
conducting sheets and insulating sheets, the said sheets having
local contacts such that they form a conducting spiral,
characterized in that the said sheets comprise locally cut-out
portions greater than two in number displaced from one sheet to the
next following, and means delimiting a circuit for a cooling fluid
against the said cut-out portions in such manner that the fluid is
in contact with the lateral faces of the said sheets.
The cooling is thus much more effective, since water for example
circulating in the cooling circuit can pass over the surface of the
sheets at the level of the displaced cut-out portions, and not only
along their edges. The stack can then advantageously be clamped by
means of studs passing through the metal sheets and the insulating
sheets.
According to another characteristic feature of the invention, the
conducting sheets are separated in pairs by the thickness of two
insulating sheets, these latter sheets being arranged to overlap in
such manner as to increase each leakage line by the length of the
overlap.
According to another particular feature of the invention,
concerning more especially operation by impulses, the edges of each
conducting sheet are cut-out in castellations so as to form cooling
fins, the castellations being arranged in staggered relation
between the various metal sheets, and a cooling fluid circulates in
the channel formed by these fins around the stack and over the
entire height of the stack.
According to another special feature of the invention, relating
more particularly to operation by continuous conditions, the metal
sheets comprise openings for the passage of the cooling fluid into
the mass of the stack, of round or oblong shape, which overlap from
one metal sheet to the next following, the insulation extending
beyond the metal sheets in each opening.
According to still another feature of the invention, each coil can
be constructed either for operation under pulsating conditions or
for operation under continuous conditions, or for both these
conditions of operation.
It will be assumed in the text which follows that each coil is of
quadrangular form with a central opening of circular section, but
it is clear that such a form of the coil with its central opening
is in no way exclusive and that the invention is applicable to any
other form.
A coil of this kind according to the invention will now be
described below in full detail, this description serving to bring
out other particular features of the invention, reference being
made to the accompanying drawings showing one non-limitative
example of construction of this coil.
In the drawings:
FIG. 1 is a view looking on the top of the coil assumed to be for
operation by pulsation;
FIG. 2 is a view of a copper sheet of the stack;
FIG. 3 is a view in cross-section along the plane III--III of FIG.
1;
FIG. 4 is a view in cross-section taken along the plane IV--IV of
FIG. 1;
FIG. 5 is a enlarged view in cross-section of a portion of turns of
the coil taken along the plane V--V of FIG. 1;
FIG. 6 is a view in cross-section of a portion of the stack at the
level of the cooling channels, in an alternative form provided for
operation with continuous condition;
FIG. 7 illustrates an alternative form of construction of FIG.
6;
FIGS. 8 and 9 show diagrammatically two other methods of
construction of the stack, as an alternative to FIG. 5.
Before commencing the actual description of the structure of the
coil, a few preliminary remarks must be made on the design of such
coils in the case of an installation with an intense magnetic field
operating under pulsating conditions, such as that referred to at
the beginning of the present text.
These coils must withstand large stresses:
of a mechanical order due to magnetic pressure; there are concerned
on the one hand static stresses due to the field intensity and on
the other hand fatigue stresses due to the continuous repetition of
the forces;
and of a thermal order which are characterized by cycles of rapid
heating followed by slow cooling.
These necessities thus make it essential to choose preferably as
the conducting material, copper slightly alloyed with zirconium and
phosphorus, or copper alloyed with silver which, in addition to
excellent electrical conductivity, has remarkable mechanical
properties, in particular a high elastic limit equal to at least 38
kg/sq.m., up to high temperatures. As regards the insulating
sheets, they are made of sheets of material known under the name of
Kapton.
It will however be understood that the invention is in no way
limited by the choice of these materials, and that the coil as
described below may be made with other materials without thereby
departing from the scope of the patent.
Furthermore, in the case of operation under pulsating condition,
the period of rest between two consecutive impulses leaves the heat
time to become diffused through the metal, so that it is
advantageous to be satisfied by eliminating the heat by peripheral
cooling of the coils. Since however the thickness of each of the
conducting metal sheets is of the order of 0.7 mm., there can be no
question, as in conventional systems, of welding a fluid cooling
pipe to the periphery of the conducting sheets.
The arrangements advocated by the Applicants with a view to
arriving at the same result are original, efficient and not
evident, as will be brought out during the course of the following
description of the coil.
As shown in FIGS. 1, 3, 4 and 5, the stack of conducting metal
sheets and insulating sheets of the coil is gripped between
quadrangular armatures; each armature is made-up of two sectors, a
sector 10 of 270.degree. and the other 11 of 90.degree.. On each of
the upper and lower faces of the coil, the sector 11 overlaps one
of the electrodes 12 of the coil with the connection tab 13. Studs
14 (or screws with countersunk heads) co-operating with nuts 16 and
locking washers 17, ensure a powerful clamping action between the
two armatures of the stack and with the electrodes. The heads of
the studs and screws and the nuts are housed in recesses 18 formed
in the armatures with the interposition of an insulating layer or
washer 19 under the heads. The shaft of each stud or screw is
sheathed over its entire height by an insulating tube 20.
FIG. 2 shows one of the conducting metal sheets 21 of the stack.
Each sheet is slit at 22 alternately in the stack along the axis
AA.sub.1 or the axis AA.sub.2. There can be seen in the drawing the
various openings for the passage of the studs or the clamping
screws. Each side of the sheet is castellated in order to provide
projections forming fins 23 alternating with hollow spaces 24, and
the stack is made in such manner that the projections and the
hollows of one sheet are respectively facing the hollows and
projections of an adjacent metal sheet, following a staggered
arrangement. It should be noted that in fact all these metal sheets
are identical since, as shown in the drawing, each sheet is of
partial symmetry with respect to the central axis B.sub.1, B.sub.2,
so that it is only necessary to turn it through 180 degrees around
this axis so as to obtain the next following metal sheet of the
stack.
With regard to the insulating sheets, they are uniformly square but
their dimensions are such with respect to those of the conducting
metal sheets that they uniformly extend about 1 mm. beyond, on the
one hand the marginal hollows of the metal sheets and on the other
hand the circular internal border 25 of these metal sheets, which
improves the quality of insulation as compared with conventional
Bitter coils. In the drawings, this extension has been exaggerated
in order to show it more clearly. As has been previously seen,
there exist two insulating sheets 26 for the separation of two
adjacent conducting metal sheets, these being slit so as to enable
them to be placed in position, as will be described later.
It is necessary to recall here that the slots of the conducting
metal sheets are alternately superimposed along two lines only.
Nevertheless, in order to permit the production of a conducting
spiral, they are in contact in pairs, without intercalated
isolating sheets. For two pairs of metal sheets separated from each
other by insulating sheets over 270.degree. from one slot to the
other, the contact is made over 90.degree. between the two slots by
one metal sheet only of each pair, the insulating sheets passing
into the slots so as to be displaced by one thickness of metal
sheet at the first slot and by a second thickness at the second
slot (see FIG. 5).
In order to form the peripheral circulation channels for the water
ensuring the cooling of the castellated edges of the conducting
metal sheets, especially for the pulsating condition, the four
lateral faces of the coil are each closed by a first insulating
plate 27 bearing against the projections of the castellated edges
of the conducting sheets, and made fluid-tight on the edges by a
joint 28 with a base of an elastomer which polymerizes in the cold
state. Against this first plate is applied a second insulating
plate 29, fixed by screws 30 on the lateral edges of the armatures
10 and 11. In FIG. 1, there are shown at 31 the cooling water
supply tubes and at 32 the tubes for evacuating this water.
In view of the above-described arrangement of the edges of the
conducting metal sheets, the cooling water coming in through the
tubes 31 will sweep over all the lateral faces of the coil
internally of the plates 27, following paths in tiers along the
cooling fins 23 and passing from one turn to another by the effect
of the hollow spaces 24, wider than the fins. In view of the large
contact surface between the water and the fins, cooling is effected
in a rapid and efficient manner, using means of moderate cost.
The duplication of the insulating sheets 26 intercalated between
the conducting metal sheets 21 enables the leakage line between the
two copper sheets to be elongated by the overlap of these
insulating sheets, as shown in FIG. 5. In fact, each sheet is
provided in known manner with a slot enabling it to be put in
position in the stack by passing it into the slot of a conducting
metal sheet and sliding it underneath this sheet. As shown in the
drawing, the slots of two adjacent insulating sheets are staggered,
in such manner that the path of the leakage lines between the two
conducting sheets which they separate is extended by the length of
the overlap.
If advantage is taken of the fact that the conducting metal sheets
are doubled as well as the insulating sheets, it is possible to
effect a particularly simple assembly by causing the slots of the
insulating sheets to coincide with those of the conducting metal
sheets, in accordance with the alternative form shown in FIG. 8;
each sheet is then only staggered once by one thickness of metal
sheet and it is coupled to an adjacent sheet over 270.degree. and
with the other adjacent sheet over 90.degree..
Following another alternative form illustrated by FIG. 9, the coil
is formed by a simple stack of elements each composed of two
conducting metal sheets and two insulating sheets deformed so as to
pass over each other over 90.degree. , as shown in the drawing.
In the case where the coil is to operate on a continuous condition,
it is preferable to utilize an alternative form of the invention in
which cooling channels are provided in the whole mass of the stack
and from one face of the coil to the other. An arrangement
increasing the cooling surface area per sheet, as for peripheral
cooling, is then employed. The essential part of this arrangement
is shown in cross-section in FIGS. 6 and 7 for two alternative
forms of construction.
It consists in providing for each cooling channel a succession of
openings 33 circular, or better still of oblong shape, which
overlap each other from one metal sheet to that next following in
the case of FIG. 6. The insulating sheets comprise corresponding
openings which are however longer, so as to permit communication
between the staggered openings of two successive metal sheets. They
project however by 1 mm. for example beyond the edges of these
openings. The path of cooling in tiers, shown diagrammatically by a
broken line, follows essentially the horizontal overlapping
surfaces of the metal sheets, so that the projections of the
insulating material do not substantially reduce the contact cooling
surface.
Similarly, the influence of the degree of clamping of this form of
cooling becomes insignificant. As the circulation of the water thus
takes place obliquely in the stack, it can be effected from the
lateral edges of the stack, which leaves the lower and upper faces
available for placing in position the studs for clamping the stack.
In the case of FIG. 7, the openings are staggered between two
adjacent conducting metal sheets and the circulation takes place
substantially parallel to the plates.
To sum-up, it can be seen that, by virtue of the invention:
The copper-water thermal exchange surface has been considerably
increased;
The insulating sheets can be allowed to project between the turns,
which improves the quality of the insulation;
The stack can be clamped by studs, which reinforces the electrical
contacts and improves the resistance to electro-dynamic forces.
There can be produced separately coils which are more particularly
suitable either to operation by impulses or to operation under
continuous conditions. It is obviously not excluded to produce also
coils which combine the characteristics of these two alternative
forms so that they may be utilized at will and with the same
advantages for either of these operating conditions. The two
corresponding cooling circuits furthermore make it possible to act
in either of the operating conditions on the speed of elimination
of the heat.
By way of indication, there are given below a few figured
characteristics of the structure of a coil according to the
invention:
Number of turns 71 Thickness of a copper sheet 0.7mm. Thickness of
the insulating material 0.075.times.2=0.15mm. Thickness of one turn
1.4mm+0.15=1.55mm. Diameter of the interior bore 600mm.
* * * * *