U.S. patent number 3,684,417 [Application Number 05/119,656] was granted by the patent office on 1972-08-15 for mold for ski boots and the like.
Invention is credited to Antoine Joseph Georges Baudou.
United States Patent |
3,684,417 |
Baudou |
August 15, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
MOLD FOR SKI BOOTS AND THE LIKE
Abstract
Boot mold comprises separable outer parts and a core. Oblique
strips extend downwardly from the core to the outer parts so as to
form ankle-high slits at the front and back of the boot formed in
the mold.
Inventors: |
Baudou; Antoine Joseph Georges
(33 Les Eglisottes, FR) |
Family
ID: |
22385578 |
Appl.
No.: |
05/119,656 |
Filed: |
March 1, 1971 |
Current U.S.
Class: |
425/119;
12/4.1 |
Current CPC
Class: |
B29C
33/00 (20130101); B29D 35/148 (20130101); B29D
35/0018 (20130101) |
Current International
Class: |
B29D
31/50 (20060101); B29D 31/518 (20060101); B29C
33/00 (20060101); B29c 005/00 (); B29f
001/00 () |
Field of
Search: |
;18/3US,34S,42H,46,17S |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Flint, Jr.; J. Howard
Claims
What is claimed is:
1. Mold for a ski boot or the like comprising two separable outer
parts and a core part and characterized by the fact that it also
comprises at least one strip which extends obliquely from the core
part to the inner wall of an outer part with its lower edge in
contact with said outer part and its upper edge in contact with the
core, and one of said edges attached to the part against which it
bears.
2. Mold as claimed in claim 1 in which the upper edge of the strip
is attached and its lower end rests directly on the wall of the
outer part.
3. Mold as claimed in claim 1 in which the upper end of the strip
is attached to the core while its lower end rests on a projection
from one of said outer parts.
4. Mold as claimed in claim 3 which comprises slots extending
transversely through the projection against which the lower edge of
the strip bears.
5. Mold as claimed in claim 1 comprising a first strip situated in
a part of the mold corresponding to the back of the leg of the boot
and a second strip situated in a part of the mold corresponding to
the front of the leg of the boot.
6. Mold as claimed in claim 5 characterized by the fact that the
strip situated at the front of the boot is divided into several
parts.
7. Mold as claimed in claim 5 which comprises a plurality of said
strips in the part of the mold which forms the front of the
boot.
8. Mold as claimed in claim 1 comprising two strips and in which
the lower edge of each strip is attached to an outer part while its
upper edge rests on the core.
Description
SUMMARY OF THE INVENTION
This invention relates to the manufacture of molded boots and
especially ski boots. It is conventional to make ski boots by
molding an elastomeric material, a plastic, or a mixture of the
two, in an appropriate mold. However, because of the stiffness of
the material required for such boots they have the disadvantage of
being difficult to flex at the level of the ankles, which impedes
the skier in his movements, especially in his flexing movements,
and makes his progress uncomfortable.
To overcome this disadvantage, ski boots are often made in two
parts, with the upper part attached to the lower part by pivotal
means at the level of the ankle bones. This construction is
efficacious, but has the disadvantage of being expensive to
manufacture since the molding operations have to be carried out
twice, and the upper and lower parts must then be subsequently
assembled.
The object of the invention is to provide a mold which eliminates
these disadvantages by making it possible to produce in a single
molding step a boot having an upper part which is adapted to pivot
from front to back with respect to the lower part about an axis
positioned approximately at the level of the tibio-carpal
joint.
The invention consists of a mold of a conventional type in which
the outer wall is defined by two vertical parts and a sole plate
and which comprises a core, with one or more strips attached to the
front and back of the core and extending obliquely to the inner
surface of the two vertical parts, to which it is connected in such
a manner as to produce after molding, a boot leg which slightly
overlaps the foot at the back and possibly at the front, while
leaving at the two sides of the boots continuous flat zones which
connect the foot of the boot with the lower part of the leg and
permit articulation of these two parts.
The lower part of the strips is connected to the inner surface of
the vertical mold parts either directly or through a short
projection carried by the two vertical mold parts and adapted to
form in the boot a stop angularly limiting the pivotal movement of
the leg of the boot. Alternatively, the projection carried by the
vertical mold parts may have transverse grooves on those of its
edges coming in contact with the strip carried by the core so as to
accommodate a certain number of elastic cords connecting the upper
and lower parts of the boot and serving as a draw spring.
In order that the object of the invention may be better understood,
one embodiment thereof will not be described, purely by way of
illustration and example, with reference to the accompanying
drawings, on which:
FIG. 1 is an axial cross-section through the mold;
FIG. 2 is a transverse cross-section taken along the line II--II of
FIG. 1;
FIGS. 3 and 4 show on a larger scale fragments of the boot leg
utilizing two different types of connection; and
FIG. 5 shows in perspective and on an enlarged scale a fragment of
the mold carrying the projection in one of the embodiments
disclosed.
A conventional mold comprises two vertical parts 1 and 2 and a sole
plate 3. The mold has an inner surface 4 adapted to mold the outer
surface of the boot. Inside the mold is a core 5 consisting of a
solid form having the volume of the inside of the boot. By
injecting the plastomeric or elastomeric material 6 into the space
between the core 5 and the outer parts of the mold, a boot having
the desired shape is obtained in one step. However, when molding a
ski boot in this manner it is necessary to use a relatively stiff
material and form fairly thick walls so that the boot remains
substantially inflexible and in particular does not flex in a
transverse direction. It follows that the boot is difficult to flex
in the longitudinal direction which is a disadvantage for this
impedes the movements of the skier and in particular his flexing
movements and is uncomfortable during travel.
In order to overcome this disadvantage it is common to make boots
in which the upper part of the leg is molded separately from the
lower part and to then assemble these two parts by means of two
joints situated on opposite sides of the boot at the level of the
tibio-carpal joint. This is a burdensome procedure.
In order to avoid it the invention resides in using metallic strips
such as 7 and 8. Each plate is attached by its upper edge 9 to the
core 5 and extends obliquely toward the bottom in the space between
the core and the wall 4 so as to engage the wall at its lower edge
10.
This contact between the lower end 10 of the plate and the wall 4
may be made indirectly through a projection 11 carried by this
wall, or directly against the wall as in the case of the strip 8.
The strips 7 and 8 leave between themselves, on each side of the
mold, a zone 12 in which there are no strips. The mold may also
comprise suitable means of molding the opening in the leg at the
top of the instep. In this case, the strip 8 at the front may be
transversely divided into several parts to permit molding of the
opening in the leg.
After opening of the mold and removal of the molding a boot is
obtained which, while it is made in one piece, comprises an upper
part and a lower part which are locally separated by spaced 14
corresponding to the positions of the strips 7 and 8, and possibly
by a space 15 corresponding to the position of the projection 11.
For example, as in the embodiment described, there may be on the
back of the boot the engagement shown in FIG. 3 and, on the front,
the one shown in FIG. 4. In addition to these zones of separation,
the two upper and lower parts of the leg are connected by two zones
corresponding to the zones 12 of the mold, which constitute a truly
articulated joint.
In effect, this zone has a relatively short dimension between the
front and back which permits the material, despite its thickness
and stiffness, to flex so as to permit pivotal movement. During
this movement the lips 16 and 17 on opposite sides of the space 14
as shown in FIG. 4 may slide upon each other, for example during
forward flexing. In the same manner, the lips 18 and 19 may slide
upon each other during this forward flexing. In the case of
backward flexing the same thing happens. However, the effect of the
movement is to reduce the width of the space 15 up until the moment
at which the end 20 of the lip 18 strikes the base 21 of the lip
19. This limits the rearward articulation of the boot.
When it is desired to also limit forward flexing by means of an
elastic resistance instead of a stop, the means shown on FIG. 5 may
be used. This consists simply in forming in the projection 11 fixed
to each vertical mold part 1 and 2 a series of slots 22 which are
transversely positioned in the part of this projection at which the
lower edge 10 of the blade 7 is connected to that projection. The
communication thus established between the upper part and the lower
part of the mold permits the formation of a certain number of
strips connecting the end 20 of the lip 18 to the base 21 of the
lip 19. By using an elastic material, for example an elastomer such
as rubber, to make the boot, a certain elastic stretchability may
be imparted to these strips so as to permit pivotal forward
movement as has been hereinbefore described while elastically
limiting the amplitude of this movement by providing elastic
resistance thereto.
It will of course be appreciated that the embodiment which has just
been described has been given purely by way of example and may be
modified as to detail without thereby departing from the basic
principles of the invention.
In particular it would be possible to use only one strip 7 toward
the back while eliminating the strip 8, with the articulation of
the front part of the boot being eliminated or otherwise provided
for.
In addition to ski boots, the invention provides a means for
manufacturing protective or safety boots of various types, while
improving in like manner their front and backward flexing.
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