U.S. patent number 3,683,320 [Application Number 05/035,715] was granted by the patent office on 1972-08-08 for coaxial cable connectors.
This patent grant is currently assigned to The Bunker-Ramo Corporation, Oak Brook, IL. Invention is credited to Gerald F. Woods, King, Robert Weaver, Agincourt.
United States Patent |
3,683,320 |
|
August 8, 1972 |
COAXIAL CABLE CONNECTORS
Abstract
Coaxial cable connectors in which a clamping member is carried
within a cap member and is arranged to cam wall means of a central
conductor, supported within a body member, into engagement with an
end portion of a cable center conductor when the cap member is
moved in a connecting direction relative to the body member. In one
embodiment, a ferrule member within the cap member has a plurality
of finger portions cammed by cam means within the cap member into
engagement with the outer surface of the cable, an inner wall
portion of the ferrule member being fitted within an end portion of
the cable outer conductor.
Inventors: |
Gerald F. Woods, King (Ontario,
CA), Robert Weaver, Agincourt (Ontario, CA) |
Assignee: |
The Bunker-Ramo Corporation, Oak
Brook, IL (N/A)
|
Family
ID: |
21884375 |
Appl.
No.: |
05/035,715 |
Filed: |
May 8, 1970 |
Current U.S.
Class: |
439/198; 439/394;
439/584 |
Current CPC
Class: |
H01R
9/05 (20130101); H01R 9/0521 (20130101) |
Current International
Class: |
H01R
9/05 (20060101); H01r 017/04 () |
Field of
Search: |
;339/60C,89C,90C,91P,94C,95R,97R,97C,103R,103B,126J,177R,177E,273R,273F |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
1470206 |
|
Jan 1, 1967 |
|
FR |
|
695439 |
|
Dec 1, 1953 |
|
GB3 |
|
Primary Examiner: Marvin A. Champion
Assistant Examiner: Lawrence J. Staab
Attorney, Agent or Firm: Frederick M. Arbuckle
Claims
1. In a connector for use with a cable having inner and outer
conductors, a hollow cap member arranged to be disposed on said
cable, a hollow body member, said members having end portions
arranged to telescope one within the other when said cap member is
moved in a connecting direction toward said body member, a ferrule
disposed within said cap member and having inner and outer walls,
contact means on said outer wall for engaging the outside of the
cable, the outside diameter of said inner wall being greater than
the normal inside diameter of the cable outer conductor, said inner
wall and the cable outer conductor being stressed to obtain a tight
frictional engagement therebetween, said contact means comprising a
plurality of resilient finger portions, and camming means defining
cam surfaces on said cap member for urging said fingers radially
inwardly into tight engagement with said cable when said cap member
is moved in said
2. In a connector as defined in claim 1, wherein the cable has a
sheath portion around said outer conductor intermediate said outer
conductor and
3. In a conductor as defined in claim 1, said ferrule including a
generally cylindrical wall formed with axially extending angularly
spaced slots to
4. In a connector as defined in claim 1, each of said fingers
having an
5. In a connector as defined in claim 1, further including
interengageable
6. In a connector as defined in claim 5, said camming means
comprising an annular cam member within said cap member having a
generally frusto-conical inner surface cammingly engageable with
said fingers, said annular cam member and cap member having mating
bearing surfaces permitting rotation of said cap member relative to
said annular cam ring
7. In a connector as defined in claim 1, said cap and body members
having interengageable stop surface portions to limit movement of
said cap member relative to said body member in said connecting
direction and a resilient seal ring on the outer surface portion of
the inner one of said end portions, said cap and body members
having surface portions engageable with said seal ring and operable
to compress said seal ring to a
8. In a connector as defined in claim 1, a central conductor
supported within said hollow body member for electrical connection
to the cable inner conductor with there being an open space within
said body member around said central conductor, first seal means
operative between said cap member and the outside of said cable,
second seal means operative between said cap and body members, and
means for allowing introduction of a pressurized gaseous medium
through the wall of said body member and into
9. In a connector for use with a cable having inner and outer
conductors, a hollow cap member arranged to be disposed on said
cable, a hollow body member, said members having end portions
arranged to telescope one within the other when said cap member is
moved in a connecting direction toward said body member, a ferrule
disposed within said cap member and having inner and outer walls
and means on said outer wall for engaging the outside of the cable,
the outside diameter of said inner wall being greater than the
normal inside diameter of the cable outer conductor, said inner
wall and the cable outer conductor being stressed to obtain a tight
frictional engagement therebetween, means for establishing an
electrical connection between said ferrule and said hollow body
member, a central conductor supported within said body member and
having radially deflectable wall means defining an opening for
receiving the cable inner conductor, and clamping means carried by
and within said cap member and being arranged to cam said wall
means radially inwardly into tight engagement with said end portion
of the cable inner conductor when said cap member is moved in said
connecting direction, said clamping member being withdrawn by said
cap member when said cap member is moved in a
10. In a connector as defined in claim 9, said clamping member and
said body member having surface portions interengageable to limit
movement of
11. In a connector as defined in claim 9, the support of said
central conductor being such as to provide an open space within
said body member and around said central conductor, first seal
means operative between said cap member and the outside of said
cable, second seal means operative between said cap and body
members, and means for allowing introduction of a pressurized
gaseous medium through the wall of said body member and into
12. In a connector for use with a cable including a center
conductor having an end portion projecting from one end of said
cable, a hollow cap member arranged to be disposed on said cable, a
hollow body member, said members having end portions arranged to
telescope one within the other when said cap member is moved in a
connecting direction toward said body member, a central conductor
supported within said body member and having radially deflectable
wall means defining an opening for receiving said cable center
conductor, and a clamping member carried by and within said cap
member and arranged to cam said wall means radially inwardly into
tight engagement with said end portion of said center conductor
when said cap member is moved in said connecting direction, said
clamping means being withdrawn by said cap member when said cap
member is moved in a disconnecting direction away from said body
member, said clamping member having a central opening receiving
said wall means and defining an inwardly facing surface for camming
engagement with said wall means, said clamping member being
separate from said cap member and being moveable axially relative
thereto, said body member and said clamping member having generally
cylindrical surface portions in facing relation when said clamping
member is engaged with said wall means, the spacing and length of
said generally cylindrical surface portions being such as to
prevent canting of said clamping member until after said clamping
means is disengaged from said wall means when said cap member is
moved in said disconnecting direction.
Description
This invention relates to coaxial cable connectors and more
particularly to coaxial cable connectors which are readily operable
to connect and disconnect the ends of coaxial cable conductors to
and from fixed conductors. The connectors are very rugged and
durable, highly reliable in operation and economically
manufacturable and can be used for repeated connect and disconnect
operations.
Although having other applications, the connectors of this
invention were specifically designed for use at the end of a
coaxial cable to connect the outer cable conductor to a chassis of
an amplifier or the like and to connect the center cable conductor
to a central conductor insulatingly supported relative to the
chassis. Such connectors are commonly required in CATV (community
antenna television) systems, for example. Electrical connectors
have heretofore been proposed in which a hollow cap member receives
the end of a cable and is threaded onto a mating hollow body member
which may be mounted on an amplifier chassis. In one type of
construction, a split ferrule is provided within the cap member
having internal serrations which engage the outer surface of the
cable outer conductor while, to hold the cable center conductor,
wall portions of a hollow and split central conductor in the body
member are cammed inwardly into engagement with the end portion of
the cable center conductor by means of a clamping member supported
within the body member for axial movement, a coiled compression
spring being provided in the body member to urge the clamping
member to a released position when the cap member is separated from
the body member in a disconnect operation. Such connectors have
been generally satisfactory but have been more difficult and
expensive to manufacture than would be desirable.
This invention was evolved with the general object of providing
improved connectors which overcome disadvantages of prior
connectors and which are readily operable, rugged and durable while
being economically manufacturable.
Another object of the invention is to provide electrical connectors
for use with a coaxial cable which does not require stripping of
the cable sheath while at the same time securely holding the cable
and providing a reliable ground connection to the cable outer
conductor.
According to an important feature of this invention, a central
conductor would bend a body member as radially deflectable wall
means defining an opening for receiving a cable center conductor
and a clamping member is carried by and within a cap member and is
arranged to cam the wall means radially inwardly into tight
engagement with the end portion of the center conductor when the
cap member is moved in a connecting direction, the clamping member
being withdrawn by the cap member, when the cap member is moved in
a disconnecting direction away from the body member. With this
arrangement, the clamping member is positively withdrawn to insure
release of the cable center conductor. A compression spring is not
required and without it, the electrical performance is
improved.
According to a specific feature, the clamping member has a central
opening receiving the wall means of the central conductor and
defining an inwardly facing surface for camming engagement with the
wall means. Preferably, the clamping member and the body member
have surface portions interengagable to limit movement of the
clamping member in the connecting direction.
According to another specific feature, the clamping and body
members have generally cylindrical surface portions in facing
relation with a spacing and length such as to prevent canting of
the clamping member.
According to another important feature of the invention, a ferrule
member is provided within the cap member and has a plurality of
resilient finger portions arranged to engage angularly spaced outer
surface portions of the cable with cam means being provided with
the cap member to cam the finger portions radially inwardly into
tight engagement with the cable when the cap member is moved in the
connecting directions. Preferably and in accordance with a specific
feature, the ferrule member includes an integral inner wall portion
arranged to fit within an end portion of the cylindrical outer
conductor. With these features, the cable is securely held and an
excellent ground connection is obtained while stripping of an outer
sheath from the cable is not required.
This invention contemplates other objects, features and advantages
which will become more fully apparent from the following detailed
description taken in conjunction with the accompanying drawings
which illustrate preferred embodiments and in which:
FIG. 1 is a side elevational view of a coaxial cable connector
constructed in accordance with the principles of this
invention;
FIG. 2 is a sectional view on an enlarged scale, taken
substantially along line II--II of FIG. 1;
FIG. 3 is a sectional view of a cap member of the connector of
FIGS. 1 and 2 and parts therewithin, before assembly;
FIG. 4 is a sectional view of a body member of the connector of
FIGS. 1 and 2 and associated parts, before assembly; and
FIG. 5 is an end elevational view, on an enlarged scale, of a
ferrule member of the connector of FIGS. 1 and 2.
Reference numeral 10 generally designates a coaxial cable connector
constructed in accordance with the principles of this invention. In
FIG. 1, the connector 10 is shown in use in connecting the end of a
coaxial cable 11 to a chassis, a wall 12 of which is shown, an
outer conductor of the cable 11 being electrically connected to the
wall 12 and an inner conductor thereof being connected to a
conductor 13 insulatingly supported relative to the wall 12.
The illustrated cable 11 comprises a center conductor 14 supported
by spacer members 15 of dielectric material within a cylindrical
outer conductor 16 with a sheath 17, preferably of a tough plastic
material, being disposed around the outer conductor 16.
The connector 10 comprises a cap member 19 and a body member 20,
cap member 19 having an internally threaded portion 21 threaded on
an externally threaded portion 22 of the body member 20. Body
member 20 is secured to the wall 12 by means of a hex nut 23 which
is threaded on a reduced diameter externally threaded portion 24 of
the body member 20 the wall 12, the wall 12 being clamped between
the hex nut 23 and a shoulder 25 of the body member 20. Preferably,
an O-ring seal member 26 is disposed on the body member 20 between
the shoulder 25 and the threaded portion 24 to sealingly engage
between the body member 20 and the inner surface of an opening 27
in the wall 12.
A support member 28 of the dielectric material, preferably
polyphenylene oxide, is provided for supporting the center
conductor 13 within the body member 20. Preferably, the member 28
has an annular groove 29 in its outer surface which receives an
inwardly projecting annular portion 30 of the body member 20 and
the center conductor 13 has axially spaced annular grooves 31 which
receive inwardly projecting annular portions of the member 28. To
minimize any impedance discontinuities, the member 28 is preferably
formed with spaced inner and outer tubular portions connected
together by relatively thin integral portions 35.
The center conductor 13 has a portion 37 of larger diameter a
portion of which is hollow to receive an end portion 38 of the
coaxial cable inner conductor 14 and which is slit to define a pair
of radially deflectable wall portions 39 and 40 which have beveled
surfaces 41 and 42 at the terminal ends thereof.
The wall portions 39 and 40 are moved and held in pressure
engagement with the end portion 38 of the cable center conductor 14
by means of a clamping member 44 of dielectric material, preferably
polyphenylene oxide, which has a central opening defining a
generally cylindrical inner surface portion 45 which, in the
assembly of the connector, engages the surfaces 41 and 42 of the
wall portions 39 and 40 to cam the same inwardly. Movement of the
clamping member 44 in the connecting direction is limited by
engagement of an end surface 46 thereof with an internal shoulder
47 of the body member 20.
To maintain the clamping member 44 in centered relation to the cap
member 19 and the body member 20, it has a first cylindrical
surface 49 in relatively closely spaced relation to an internal
cylindrical surface 50 of the cap member 19 and has a second
cylindrical surface 51 of reduced diameter which is fitted within
an internal cylindrical surface 52 of the body member 20.
Preferably, the end of the body member 20 projects beyond the
terminal ends of the wall portions 39 and 40 to prevent damage when
the connector has disassembled.
An important feature is that the clamping member 44 is carried
within the cap member 19 and is positively withdrawn when the cap
member 19 is moved in a disconnecting direction. In accordance with
this feature, the cap member 19 is formed with a radially inwardly
projecting annular shoulder 54 which is engageable with a shoulder
55 of the clamping member 44, formed between the cylindrical
surface 49 and the reduced diameter cylindrical surface 51. With
this feature, it is not necessary to provide spring or other means
for moving the clamping member in a disconnecting direction and
with the positive actuation obtained upon movement of the cap
member 19 in a disconnecting direction, release of the cable center
conductor is insured.
Another important feature relates to the provision of ferrule
member generally designated by reference numeral 57 which comprises
a plurality of resilient finger portions 58 arranged to engage
angularly spaced outer surface portions of the cable 11.
Preferably, as shown in the enlarged end view of FIG. 5, six of
such resilient finger portions 58 are provided. Preferably, the
finger portions 58 have in-turned terminal end portions 58a for
biting engagement with the cable. A pair of out-turned tabs 59
extend between member 44 and a ring 60 disposed in an internal
groove of the cap member 19.
To actuate the finger portions 58, an annular cam member 61 is
provided having an internal frusto-conical surface 61a engageable
with the finger portions 58 to move the same inwardly in assembly
of the connector. The cam member 61 is preferably provided with an
annular shoulder engageable by an internal annular shoulder 62 of
the cap member 19 and an annular seal member 63 is provided which
is compressed between an end surface 64 of the cam member 61 and an
internal shoulder 65 of the cap member 19, the seal member 63 being
compressed into pressure engagement with the outer surface of a
cable 11.
In the construction as illustrated in FIG. 2, the in-turned ends
58a of the finger portions 58 engage only the outer sheath 17 of
the cable 11 and it is thus not necessary to strip the outer sheath
from the cable. To provide a ground connection to the outer
conductor 16 of the cable 11, the ferrule 57 is formed with an
inner generally cylindrical wall 67 which is tightly fitted within
the terminal end portion of the outer coaxial line conductor 17.
The wall 67 is integrally connected through a radial wall 68 to the
outer wall of the ferrule from which the finger portions 58 are
formed by slotting. In the assembly of the connector, the radial
wall 68 engages the clamping member 44. Preferably, the clamping
member 44 is so formed as to provide a socket for receiving the end
of the ferrule member 57, the socket including an internal
generally frusto-conical surface 69 which facilitates centering of
the ferrule 57.
To facilitate assembly and centering of the center conductor 14,
the central opening of the clamping member 44 is formed with an
internal generally frusto-conical surface 70, the smaller diameter
end thereof being only slightly greater than the diameter of the
conductor 14.
FIG. 3 is a cross-sectional view of the cap member 19 and
associated parts before assembly. In assembly, after stripping a
portion of the cable to expose a certain length of the center
conductor, a tool may be used to enlarge the terminal end of the
outer conductor 16. The cable is then inserted within the cap
member, the end portion 38 of the center conductor 14 being passed
through the central opening of the clamping member 44 after which
the outer conductor 14 engages the inner wall 67 of the ferrule 57.
The cap member 19 is then screwed onto the body member 20 and the
in-turned end portions 58a of the fingers 58 are cammed into
engagement with the cable sheath 17, the cable being moved axially
with further movement of the cap member 19 in the connecting
direction. During such movement, and through engagement of the
beveled surface 41 and 42 of the finger portions 39 and 40 with the
inner surface 45 of the clamping member 44, the fingers 39 and 40
are gradually forced into tight engagement with the end portion 38
of the center conductor 14. Movement of the cap member 19 in the
connecting direction is limited by engagement of an end surface
thereof with a shoulder 72 of the body member 20. An O-ring seal
member 73 is preferably provided between the shoulder 72 and the
threads and is compressed to a predetermined extent so as to
provide an effective seal. A plug 74 may be removed to allow a
pressurizing air or a suitable gas line to be attached.
* * * * *