U.S. patent number 3,681,540 [Application Number 05/089,714] was granted by the patent office on 1972-08-01 for headset with sheathed insulated-conductors for connection of earphones.
This patent grant is currently assigned to KMS Industries, Inc.. Invention is credited to Ernest F. Thomson.
United States Patent |
3,681,540 |
Thomson |
August 1, 1972 |
HEADSET WITH SHEATHED INSULATED-CONDUCTORS FOR CONNECTION OF
EARPHONES
Abstract
In a headset having a headband and two casings which carry
earphones and are hingedly connected with the opposite ends of the
headband, insulated conductors which connect the earphones and are
sheathed in the headband even into the interiors of the
casings.
Inventors: |
Thomson; Ernest F. (Fairfield,
CT) |
Assignee: |
KMS Industries, Inc. (North
Haven, CT)
|
Family
ID: |
22219228 |
Appl.
No.: |
05/089,714 |
Filed: |
November 16, 1970 |
Current U.S.
Class: |
381/378;
381/374 |
Current CPC
Class: |
H04R
1/1066 (20130101); H04R 5/0335 (20130101); H04R
1/1008 (20130101) |
Current International
Class: |
H04R
1/10 (20060101); H04m 001/05 () |
Field of
Search: |
;179/156 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Cooper; William C.
Claims
1. A headset, having a headband, a pair of casings having earphones
therein, and insulated conductors connecting said earphones, with
said headband being formed of two complemental parts, of which one
part is a longitudinally curved spring of a given length with
opposite ends, with opposite half-lengths of said spring being
symmetrical, said casings being hingedly connected with said ends,
respectively, of said spring, and the latter establishing the
resilient flexibility of the headband, and the other part is a
flexible conduit having opposite partial lengths extending to the
respective ends of the conduit, and another partial length
intermediate and continuous with said opposite partial lengths and
shorter than the length of said spring, said conduit being with
said intermediate partial length mounted on a symmetrical
intermediate length of said spring, and said conduit ends extending
into the respective casings and being anchored to the latter
therewithin, with said opposite partial conduit lengths being of
equal longitudinal extents and forming outward loops between said
spring and the respective casings, and said insulated conductors
extending through said conduit and having sliding freedom
2. A headset as in claim 1, in which said conduit has a sleeve
formation coextensive with said intermediate conduit length, with
said spring extending through said sleeve formation for mounting
said conduit on said
3. A headset as in claim 2, in which said spring is a spring band,
and said conduit and sleeve formation thereon are formed by
adjacent widths of a
4. A headset as in claim 2, in which said spring consists of
complemental lengths lengthwise adjustably connected with each
other for extension or
5. A headset as in claim 3, in which said sleeve formation of said
flexible band has a longitudinal through-passage of substantially
rectangular cross-section for substantially fitted reception of
said intermediate
6. A headset as in claim 3, in which said conductors number two,
and said conduit formation of said flexible band has two
longitudinal through-passages for reception of the respective
conductors with sliding
7. A headset as in claim 3, in which said flexible band is of
rubber-like
8. A headset as in claim 3, in which said flexible band is molded
of rubber-like material.
Description
This invention relates to headsets with earphones.
Headsets of the type with which the present invention is concerned
have a typical headband with suspended casings which carry the
earphones, of which the headband is resiliently flexible to adapt
itself to a user's head with the earphones in the casings in place
over the ears. The earphones are connected by insulated conductors
of which intermediate lengths are led over part of the headband
and, hence, over a user's head, and the remaining end lengths of
these conductors which lead from the headband to the respective
earphones are sufficiently long to provide between the headband and
respective casings adequate slack for the required pivotal freedom
of these casings on the headband, and also, for adjustment of the
headset to a user's head of a given size if the headband is
extensible and contractable to that end. While these headsets are
satisfactory in many respects, they are, however, objectionable in
a few respects. Thus, the conductor lengths which lead from the
headband to the casings are necessarily left loose to provide
adequate slack as needed, but this also leaves them exposed for
entanglement with other objects and, even worse, for subjection to
inadvertent pull which may well lead to disconnection between the
earphones. Further, these dangling conductor lengths, besides
having an unsightly appearance on a headset, get all too easily
within the grasp of one's hands in applying a headset to, and
removing it from, the head in the accustomed manner of manipulating
the headset at the casings, thereby even further enhancing possible
damage to, or disconnection of, these conductors.
It is a primary object of the present invention to provide a
headset of this type which has none of the aforementioned
objectionable aspects of prior headsets of this type, and which
features a headband that completely sheathes the
earphone-connecting insulated conductors between, and even part-way
into the interior of, the casings that carry the earphones so that
they are completely inaccessible to one's hands and are immune to
pull or any other forces exerted on the headband, yet these
sheathed conductors provide slack which is fully adequate for the
aforementioned purposes.
It is another object of the present invention to provide a headset
of this type of which the aforementioned featured headband is
formed in two complemental parts, of which one part is a curved
spring band which lends to the headband the required resilient
flexibility, and with the ends of which the casings are hingedly
connected, and the other part is a flexible conduit of which an
intermediate length extends along, and is mounted on, an
intermediate length of the spring band, and the remaining end
lengths of the conduit loop outwardly from the spring band and
extend with their ends into the casings and are firmly anchored
therewithin, with the insulated conductors extending entirely
through the conduit for their connection of the earphones. With
this arrangement, the conduit is, by virtue of its mount on the
spring band and anchorage to the casings, as much a part of the
headband as is the spring band, and the outward loops of the
conduit and conductor lengths therein are not subject to damage or
disconnection from the earphones by grasping hands in applying the
headset to the head and removing it therefrom, yet these loops
yield readily to pivotal motion of the casings on the headband, and
also to adjustment of the headset to a user's head of a given
size.
It is a further object of the present invention to provide a
headset of this type of which the aforementioned flexible conduit
part of the headband is provided with a sleeve which is
longitudinally coextensive with the aforementioned intermediate
length of the conduit, and is passed over the spring band. With
this arrangement, the conduit is with its sleeve mounted on the
spring band, and the spring band has a sufficient fit in the sleeve
for a relatively firm mount of the flexible conduit on the spring
band.
Another object of the present invention is to provide a headset of
this type of which the aforementioned conduit and sleeve of one
part of the headband are formed by adjacent widths of a preferably
molded band of rubber or like material, with the conduit and sleeve
formations of this band being of the full length and of the
aforementioned intermediate length, respectively, of the conduit,
and the sleeve formation having a through-passage of substantially
rectangular cross-section reception of the spring band. With this
arrangement, the band-type conduit and sleeve blends with the
band-type spring, and also forms a comfortable cushion between the
spring band and the user's head.
Further objects and advantages will appear to those skilled in the
art from the following, considered in conjunction with the
accompanying drawings.
In the accompanying drawings, in which certain modes of carrying
out the present invention are shown for illustrative purposes:
FIG. 1 is a front view of a headset embodying the invention;
FIG. 2 is a side view of the headset as seen in the direction of
the arrow 2 in FIG. 1;
FIG. 2A is a fragmentary side view of part of the headset as seen
in the direction of the arrow 2A in FIG. 1;
FIG. 3 is a fragmentary enlarged side view of one of the earphones
of the headset;
FIGS. 4 to 7 are fragmentary sections taken on the lines 4--4,
5--5, 6--6 and 7--7, respectively, of FIG. 3;
FIG. 8 is a section taken on the line 8--8 of FIG. 2;
FIG. 9 is a fragmentary front view of an adjustable headset with
complemental parts of its headband being shown in elevation and in
section, respectively;
FIGS. 10 and 11 are fragmentary sections taken FIGS. the lines
10--10 and 11--11, respectively, of FIG. 9; and in
FIG. 12 is a front view of the headset of FIG. 9 in differently
adjusted condition.
Referring to the drawings, and more particularly to FIG. 1, 2 and
2A thereof, the reference numeral 10 designates a headset which has
among its major components a headband 12 and a pair of earphones 14
is casings 16 and 18 which are hingedly connected with the opposite
ends of the headband.
The casings 16 and 18 are in this instance identical, except for
reverse outline when viewed from their hearing side, with each
casing 16 and 18 having an outer wall 20 and an inner wall 22 which
is apertured at 24 for exposure of the earphone 14 (FIG. 2A). The
casings 16 and 18 also have attached to their inner walls 22 ear
muffles 26 which cover the user's ears and exclude all sound not
generated in the earphones 14, and they are further provided in
their outer walls 20 with channel formations 28 and covers 30
thereon which serve for hinged connection of the casings with the
ends of the headband and for lead-in of insulated conductors 32
which electrically interconnect the earphones (FIGS. 3 to 7).
It is an important feature of the invention that the
earphone-connecting conductors are completely sheathed outside the
casings 16 and 18. To this end, and further in accordance with the
invention, the headband 12 is formed in two complemental parts, of
which one part is a spring 34 and the other part is a flexible
conduit 36 which sheathes the conductors 32.
The spring 34, which is in the preferred form of a spring band, is
curved and has an axis of symmetry x about which opposite
half-lengths of the spring band are symmetrical (FIG. 1). Short
endlengths 37 of the spring band 34 are inwardly offset and extend
through apertures 38 into the channel formations 28 on the casings
16 and 18 wherein they are at 40 hingedly connected with pins 42
between spaced lugs 44 on the covers 30 (FIGS. 3 and 5). The covers
30 are suitably secured to the channel formations 28 on the
casings, as by screws 46 and nuts 48, for example (FIGS. 3, 4 and
6). The spring band 34 establishes the desired resilient
flexibility of the headband 12.
The flexible conduit 36 has an intermediate length 50 and opposite
endlengths 52 continuous with the intermediate length 50, of which
the intermediate conduit length 50 extends along, and is mounted
on, a symmetrical intermediate length 54 of the spring band 34, and
the endlengths 52 extend to and through apertures 56 on the channel
formations 28 on the casings and are firmly anchored therewithin by
being clamped between the bottoms of these channel formations 28
and the covers 30 thereon (FIGS. 3 and 7). For its preferred mount
on the spring band 34, the flexible conduit 36 is provided with a
sleeve formation 58 which is coextensive with the intermediate
conduit length 50 and through which the spring band 34 extends
preferably with a substantial fit for a relatively firm mount of
the conduit 36 on the spring band 34 through intermediation of the
sleeve formation 58 (FIGS. 1, 2 and 8). The opposite endlengths 52
of the conduit 36 are of equal longitudinal extents and such that
they form outward loops l between the spring band 34 and the
respective casings 16 and 18 (FIG. 1). The insulated conductors 32
fully extend through the flexible conduit 36 including the loops l
thereof, and they extend from the channel formations 28 on the
casings 16 and 18 through apertures 60 into the interior of these
casings wherein they are electrically connected with the respective
earphones 14.
The flexible conduit 36 and its sleeve formation 58 are in the
preferred form of a flexible band b (FIGS. 1, 2 and 8) which is
preferably molded of rubber or a like material, with the conduit 36
and the sleeve formation 58 being formed by adjacent widths w.sub.1
and w.sub.2 of the band. Further, and as shown in FIG. 8, the
conduit part 36 of the band b is provided with individual
through-passages 62 for the insulated conductors 32, with these
conductors having preferred sliding freedom in the respective
through-passages 62 for their ready initial passage therethrough as
well as to avoid any binding of the same in these passages. Also,
the through-passage 64 in the sleeve part 58 of the band b is of
substantially rectangular cross-section for substantially fitted
reception of the spring band 34 (FIG. 8), although this fit is
preferably sufficiently loose to permit initial sliding of the
spring band through this passage with relative ease without,
however, giving rise to any creeping of the sleeve part of the band
b on the spring band in accustomed use and handling of the headset,
once the loop ends of the band b are anchored in the casings 16 and
18.
The loops l of the conduit part 36 of the band b and the conductors
32 therein afford entirely adequate slack for whatever take-up is
required for pivoting of the casings 16 and 18 and flexing of the
spring band 34 in applying the headset to and adjusting it on, as
well as removing it from, the head and in otherwise handling the
headset. Further, owing to the mount of the band b with an
intermediate length thereof on the spring band 34 and with its ends
in the casings 16 and 18, and the sliding freedom of the conductors
32 in the band b, such slight pull to which the latter may be
subjected from any cause whatever is without any effect on the
conductors and their connections with the earphones. Also, and as
appears in FIG. 1, 2 and 8, the band b blends with the band-type
spring 34, and also forms a comfortable cushion between the spring
band 34 and a user's head. Moreover, the loops l of the band b are
laterally offset from the spring band 34 (FIG. 2) so that the hinge
connections 40, 42 between the ends of the spring band and
respective casings 16 and 18 are also offset from the anchored loop
ends in these casings, wherefore these loop ends may advantageously
be anchored in these casings substantially at the level of the
hinge connections 40, 42 (FIGS. 3, 5 and 7) for maximum pivotal
freedom of the casings on the headband and least distortion of the
loops l and conductors 32 therein in pivoting the casings.
Reference is now had to FIG. 9 which shows a headset 10a that is in
all respects like the described headset 10 of FIG. 1, except that
the spring band 34a is extensible and contractable for adjustment
of the headset to a user's head of a given size. To this end, the
spring band 34a is formed in separate parts 70, 72 and 74, of which
the part 70 is a leaf-type spring of the required resilient
flexibility for the headband 12a, and the parts 72 and 74 are metal
bands which usually are less resilient than the spring 70 and are
adjustably connected with the spring 70, with the free ends of
these bands being hingedly connected with the respective casings
16a and 18a. For their adjustable connection with the spring part
70, the bands 72 and 74 are slidable in end straps 76 on the spring
part 70, and are provided with elongated slots 78 through which
extend the shanks 80 of flat heads 82, with the shanks 80 being at
84 riveted to the spring part 70 (FIGS. 9 to 11). The bands 72 and
74 are thus slidably adjustable on the spring part 70, and they are
frictionally retained on this spring part in any adjusted position
by the straps 76 and heads 82, as will be readily understood. Thus,
on firmly gripping the sleeve part 58a of the flexible band ba with
one hand, and with the other hand gripping either metal band 72 or
74 at its exposed length, the metal band may be forcefully adjusted
on the spring part 70 either to extend or contract the spring band
34a, whichever is required for adjustment of the headset to a
user's head of a given size. Of course, for such adjustment of the
headset, both metal bands 72 and 74 will have to be equally
adjusted on the spring part 70 for symmetrical disposition of the
casings 16a, 18a on the on the headband 12a.
FIG. 12 shows the same headset 10a as FIG. 9, except that its
spring band 34a has been extended for adjustment of the headset to
a head of larger size, with the extension of the spring band 34a
being accompanied by flattening or shortening of the loops la.
* * * * *