U.S. patent number 3,680,631 [Application Number 05/077,647] was granted by the patent office on 1972-08-01 for well production apparatus.
This patent grant is currently assigned to Atlantic Richfield Company. Invention is credited to William G. Allen, James A. Le Velle, Frank J. Schuh.
United States Patent |
3,680,631 |
Allen , et al. |
August 1, 1972 |
WELL PRODUCTION APPARATUS
Abstract
A method and apparatus for producing a warm fluid from a well
through casing, the casing passing through a permafrost zone,
wherein the permafrost is insulated from melting by the combined
use of vacuum and solid thermal insulation.
Inventors: |
Allen; William G. (Dallas,
TX), Le Velle; James A. (Dallas, TX), Schuh; Frank J.
(Dallas, TX) |
Assignee: |
Atlantic Richfield Company (New
York, NY)
|
Family
ID: |
22139266 |
Appl.
No.: |
05/077,647 |
Filed: |
October 2, 1970 |
Current U.S.
Class: |
166/57; 285/47;
166/901 |
Current CPC
Class: |
F16L
1/026 (20130101); E21B 17/00 (20130101); E21B
33/10 (20130101); F16L 59/18 (20130101); E21B
36/003 (20130101); E21B 17/04 (20130101); Y10S
166/901 (20130101) |
Current International
Class: |
F16L
59/18 (20060101); F16L 59/00 (20060101); F16L
1/026 (20060101); E21B 36/00 (20060101); E21B
17/02 (20060101); E21B 17/04 (20060101); E21B
33/10 (20060101); E21B 17/00 (20060101); E21b
043/00 () |
Field of
Search: |
;166/302,303,57,242,243,DIG.1 ;138/109,113,148,149 ;285/47 |
References Cited
[Referenced By]
U.S. Patent Documents
Other References
alaskan Completions Will Be Complicated In World Oil, Jan. 1970, p.
85.
|
Primary Examiner: Novosad; Stephen J.
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. In apparatus for producing warm fluid from a well through a
plurality of sections of casing means which passes through a
permafrost zone, the improvement comprising means defining a closed
annular chamber along the length of each section of casing in said
permafrost zone and capable of holding a vacuum therein, said
chamber terminating a finite distance from either end of each
casing section to provide an uninsulated space where one casing
section is joined to another, and solid thermal insulation means
extending across said uninsulated spaces between the ends of
adjacent vacuum chambers so that said vacuum chambers serve as
protective means for said insulation.
2. Apparatus according to claim 1 wherein said vacuum chambers
contain in their interiors at least one layer of solid thermal
insulation.
3. Apparatus according to claim 1 wherein there is a main wall for
each casing section and said vacuum chambers extend outwardly
therefrom, said vacuum chamber terminates a distance from either
end of each casing section which is sufficient to allow working
tools to be applied to said main wall without damaging said vacuum
chamber, and annular solid thermal insulation extending around the
outside of said main wall in said uninsulated space where one
casing section is joined to another.
4. Apparatus according to claim 3 wherein said vacuum chambers
contain in their interiors at least one layer of solid thermal
insulation.
5. Apparatus according to claim 3 wherein said vacuum chambers
contain in their interiors at least one layer of a gas diffusion
barrier on at least one interior surface.
6. Apparatus according to claim 1 wherein there is a main wall for
each casing section and said vacuum chamber extends inwardly
therefrom, annular solid thermal insulation extends around the
interior of said main wall in said uninsulated space where one
casing section is joined to another, and means for protecting and
holding said solid insulation in place.
7. Apparatus according to claim 6 wherein said vacuum chambers
contain in their interiors at least one layer of solid thermal
insulation.
8. Apparatus according to claim 6 wherein said means for holding
said solid insulation in place comprises at least one member
extending from the end of each vacuum chamber toward the nearest
end of casing section, said members being spaced inwardly from said
main wall.
9. Apparatus according to claim 6 wherein said vacuum chambers
contain in their interiors at least one gas diffusion barrier on at
least one interior surface.
10. Apparatus according to claim 6 wherein said vacuum chambers
contain in their interiors at least one layer of solid thermal
insulation and at least one gas diffusion barrier.
11. Apparatus according to claim 1 wherein each of said casing
sections comprise two concentric, spaced apart inner and outer
sleeves which define the inner and outer walls of said closed
annular chamber, the first of said sleeves having fixed thereto at
both ends a transition piece, an annular ring fixed to said first
sleeve and having one edge extending laterally from said first
sleeve toward the second and opposing sleeve, the second of said
sleeves having a transition piece fixed thereto at both ends, and
said outer edge of said ring being fixed to the second sleeve.
12. Apparatus according to claim 11 wherein said second sleeve
transition piece is threaded for attachment to another casing
section.
13. Apparatus according to claim 11 wherein said outer sleeve
constitutes a portion of the main wall of the casing section, the
first of said sleeves is the inner sleeve and has fixed thereto at
both ends a transition piece which has an integral annular ring,
said ring having its outer edge extending laterally from said inner
sleeve toward the second and opposing sleeve, the second of said
sleeves is the outer sleeve and has a threaded transition piece
fixed thereto at both ends, and said outer edge of said ring is
fixed to said outer sleeve.
14. Apparatus according to claim 11 wherein said inner sleeve
constitutes a portion of the main wall of the casing section, the
first of said sleeves is the outer sleeve and has fixed thereto at
both ends a transition piece which has an integral annular ring,
said ring having its outer edge extending laterally from said outer
sleeve toward the second and opposing sleeve, the second of said
sleeves is the inner sleeve and has a threaded transition piece
fixed thereto at both ends, and said outer edge of said ring is
fixed to said outer sleeve.
15. Apparatus according to claim 1 wherein said vacuum chambers
contain in their interiors at least one gas diffusion barrier on at
least one interior surface.
16. Apparatus according to claim 1 wherein said vacuum chambers
contain in their interiors at least one layer of solid thermal
insulation and at least one gas diffusion barrier.
17. In apparatus for producing warm fluid from a well through a
plurality of sections of casing means which passes through a
permafrost zone, the improvement comprising means defining a closed
annular chamber along the length of each section of casing in said
permafrost zone and capable of holding a vacuum therein, said
chamber terminating a finite distance from either end of each
casing section to provide an uninsulated space where one casing
section is joined to another, solid thermal insulation means
extending across said uninsulated spaces, a main wall for each
casing section, said vacuum chamber extending inwardly from said
main wall, said solid thermal insulation means being annular and
extending around the interior of said main wall in said uninsulated
space where one casing section is joined to another, means for
holding said solid insulation in place comprising at least one
member extending from the end of each vacuum chamber toward the
nearest end of the casing section, said members being spaced
inwardly from said main wall, and an annular rubber insert between
each end of said annular solid insulation and the adjacent end of
the vacuum chamber.
18. In apparatus for producing warm fluid from a well through a
plurality of sections of casing means which passes through a
permafrost zone, the improvement comprising means defining a closed
annular chamber along the length of each section of casing in said
permafrost zone and capable of holding a vacuum therein, said
chamber terminating a finite distance from either end of each
casing section to provide an uninsulated space where one casing
section is joined to another, solid thermal insulation means
extending across said uninsulated spaces, said closed annular
chamber being composed of two concentric spaced apart inner and
outer sleeves, one of said sleeves constituting a portion of the
main wall of the casing section, the first of said sleeves having
fixed thereto at both ends an elongated transition spacer piece
with an integral annular ring having its outer edge extending
laterally therefrom toward the second and opposing sleeve, the
second of said sleeves having a threaded spacer piece fixed thereto
at both ends, said outer edge of said ring being fixed to the
second sleeve, and extension member means carried by at least one
of said spacer pieces and extends from the end of said spacer piece
toward the nearest end of the casing section and spaced from said
second sleeve to provide a socket for holding and protecting solid
insulation inserted therein.
Description
BACKGROUND OF THE INVENTION
Heretofore in the production of warm fluid such as petroleum gas
and/or petroleum liquid from a wellbore in the earth through a
permafrost zone whereby part of the permafrost could be melted upon
continued exposure to the warm fluid, it has been proposed to coat
or otherwise surround the casing or tubing (pipe) in the wellbore
with solid thermal insulation such as polyurethane foam. The
insulation normally extends from the earth's surface down to the
bottom of the permafrost zone in a continuous cylindrical form.
Thermal insulation applied in this manner to the outside of casing
or tubing is expensive to apply to each joint of the pipe as it
passes into the wellbore because it takes up the time of the rig
and the workmen to apply the insulation. The insulation is quite
fragile under the normal conditions in which pipe of any type is
inserted into a wellbore and, therefore, is likely to be at least
partially scraped or otherwise broken off from the pipe before the
pipe is set into its final position in the wellbore. Further, some
insulation, particularly the porous type of insulation, does not
act as efficiently in a wellbore if liquid, which is almost always
present in a wellbore, penetrates the pores of the insulation.
Thus, it is highly desirable to have an efficient type of
insulation which is quite durable under normal operating and pipe
emplacement conditions on a well so that one can be certain that
the insulation is intact when the pipe is emplaced in its final
position in the wellbore and which does not take up an undue amount
of time of the rig and personnel when running the pipe into the
wellbore.
SUMMARY OF THE INVENTION
According to this invention all of the above requirements are met
by minimizing the amount of solid insulation used and physically
protecting the minor amount of solid insulation that is used.
According to this invention, apparatus wherein each section of
casing, tubing, or other pipe which is desirably insulated in the
permafrost zone of the wellbore, hereinafter referred to
collectively as casing, is provided with a vacuum chamber for
substantially the complete length of each section of casing but
which vacuum chamber terminates a finite distance short of either
end of each section of casing so that when sections of casing are
joined one to another there is an area of relatively uninsulated
space where the two sections of casing are joined one to another.
Solid insulation is employed in these relatively small uninsulated
spaces, and is protected by the configuration of the vacuum chamber
itself or holding members or both.
This invention also relates to a method of producing a warm fluid
through a casing zone in a wellbore in the earth, the wellbore
passing through a zone of permafrost that can be melted in part
upon continued exposure to the warm fluid wherein there is provided
a plurality of spaced apart vacuum zones along the length of the
casing zone in the permafrost zone. There is thus established a
plurality of vacuum zones wherein each pair of adjacent vacuum
zones has an uninsulated space therebetween and there is provided
in at least one of these uninsulated spaces a solid insulation
material to provide substantially continuous insulation of the
vacuum or solid type throughout the permafrost zone. Thereafter the
warm fluid is produced through the thus insulated casing zone to
the earth's surface.
This invention provides a method and apparatus whereby fluids hot
enough to melt permafrost can be continuously produced through a
permafrost zone for a long period of time such as 20 years without
substantially melting the permafrost itself.
Accordingly, it is an object of this invention to provide a new and
improved method and apparatus for producing wells through a
permafrost zone. It is another object to provide a new and improved
method and apparatus for thermally insulating pipe in a wellbore.
It is another object to provide a new and improved method and
apparatus for producing hot fluid through permafrost without
substantially melting the permafrost. It is another object to
provide a new and improved method and apparatus for thermally
insulating at least part of a wellbore in a manner wherein the
insulation will stand up under normal handling and emplacement of
casing and the like in the wellbore.
Other aspects, objects, and advantages of this invention will be
apparent to those skilled in the art from this disclosure and the
appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a cross-section of a wellbore containing a permafrost
zone and with casing emplaced therein in accordance with this
invention.
FIGS. 2 through 5 show cross-sections of various embodiments within
this invention for arranging the vacuum chambers, the solid
insulation in the uninsulated areas where two sections of casing
are joined, and various coupling means.
DETAILED DESCRIPTION OF THE INVENTION
More specifically, FIG. 1 shows the earth's surface 1 with a
wellbore 2 drilled therein, the bottom of the wellbore not being
shown for sake of brevity. Wellbore 2 passes through a tundra zone
3 at the earth's surface which extends downwardly a short distance
of, for example, 2 feet to a permafrost zone 4. Below zone 4 is
unfrozen earth zone 5.
A casing string 6, which can be one or more strings of concentric
pipe, is shown to be composed of, for simplicity, three individual
sections of casing denoted by reference numerals 7, 8, and 9.
Casing section 7, the top of which is not shown, is fixed to a
conventional wellhead (not shown) which is well known in the art
and which extends downwardly into the permafrost zone and
terminates at joint line 10.
Casing section 8 starts at line 10 and extends downwardly to joint
line 11. Casing sections 7 and 8 contain annular vacuum chambers 12
and 13, respectively. These chambers terminate a finite distance
from the ends of each section so that, for example, when sections 7
and 8 are joined as represented by line 10 there is a finite
distance 14 of substantially uninsulated casing space. Uninsulated
space 14 contains solid insulation, as will be shown hereinafter in
detail.
Casing sections 7 and 8 are joined to one another by each threading
into a conventional sleeve type coupling 15 which is well known in
the art. Casing sections 8 and 9 are also joined at line 11 by
sleeve coupling 16.
Casing section 9 starts at line 11 and extends downwardly out of
the permafrost zone 4 into the unfrozen zone 5 and there is
cemented in by way of cement 17 so that it supports casing sections
7 and 8 and the wellhead.
FIG. 2 shows an enlarged cross-section of the bottom portion of
casing section 7 and an upper portion of casing section 8 including
uninsulated section 14. Space 14 is shown in FIG. 2 to contain an
annular, right cylindrical section 20 of solid thermal insulation
to provide continuity of insulation from vacuum chamber 12 to
vacuum chamber 13.
In FIG. 2 casing sections 7 and 8 are shown to have main walls 21
and 22, respectively. Vacuum chambers 12 and 13 extend inwardly
from main walls 21 and 22 as provided by an inwardly extending
annular ring 23 which defines the lower end of chamber 12 and which
has a matching member (not shown) enclosing the top of chamber 12.
The inner surface of chamber 12 is closed between the lower and
upper annular rings by way of annular, right cylindrical sleeve
24.
Sleeve 24 has an extension member 25 which extends from the lower
end 23 of vacuum chamber 12 towards the nearest end of casing
section 7, i.e., line 10. Member 25 is spaced inwardly from main
wall 21 to provide a slot for insertion of insulation 20. This slot
holds insulation 20 in place and protects the insulation from
material passing through the interior of the casing. Depending upon
the amount of protection desired, member 25 can extend
substantially to line 10 or any desired distance from ring 23
towards line 10.
Insulation 20 can extend into contact with either or both of rings
23 and 26. Alternatively an annular insulation material such as
rubber can be inserted between insulation 20 and rings 23 and 26 as
represented by annular ring inserts 32 and 32'. Inserts 32 and 32'
can provide a seal against thermal convection currents.
Vacuum chamber 13 is similarly configured with an inwardly
extending, upper, annular ring 26 which is the same type of ring
which constitutes the upper ring for chamber 12. Casing section 8
has a ring similar to ring 23 (not shown) forming the bottom end of
chamber 13 and these two rings are joined by inner sleeve 27 to
define closed chamber 13. Ring 26 has openable port 28 therein by
means of which a vacuum can be pulled in the interior of chamber
13. This is also true for the upper ring of chamber 12. Inner
sleeve 27 also has an extension member 29 which provides the same
functions as described hereinabove for member 25.
It should be noted that insulation 20, instead of occupying only
part of the lateral space between members 25 and 29 and main walls
21 and 22, respectively, can be sized to substantially completely
fill this space.
Vacuum chambers 12 and 13 can be substantially vacant of any matter
or can have placed therein additional solid or liquid thermal
insulating material or other types of insulating material, such as
radiant insulating material, as desired. For example, one or more
layers of solid insulating material can be emplaced in chambers 12
and 13 as represented by 30 and 31. This additional insulation at
least partially fills the vacuum chambers. The one or more layers
of insulating material can be alternated with thermal insulation
and other types of insulation as desired.
FIG. 3 shows the joined area of two adjacent sections of casing
such as that shown in FIGS. 1 and 2 and as represented by upper and
lower casing sections 33 and 34 joined at line 35 by conventional
sleeve type coupling 36.
However, one difference in configuration in FIG. 3 is that main
walls 37 and 38 carry outwardly extending vacuum chambers 39 and 40
instead of inwardly extending chambers 12 and 13 of FIGS. 1 and 2.
Chambers 39 and 40 can also be empty or contain one or more layers
of solid and/or liquid insulation materials 41 and 42.
Chamber 39 is defined by an outwardly extending lower, annular, end
ring 43 which contains a vacuum port 44 and which before welding is
integral only with transition piece 37' of wall 37. Sleeve 45
extends from weld 52 to a similar upper weld (not shown).
Member 46 extends downwardly from sleeve 45 towards the nearest end
of casing section 33 to provide a holding and protection member for
an annular, right cylindrical ring of solid insulation material
47.
Outwardly extending chamber 40 is composed of an upper annular ring
48 which before welding is integral only with transition piece 38'
of inner sleeve 38, outer sleeve 49 being welded at the bottom of a
weld similar to weld 52 to form the enclosed chamber 40. Ring 48 is
substantially the same as the upper ring which closes chamber 39.
Extension member 50 is provided in the same manner and for the same
reasons as member 46. Here again members 46 and 50 can extend
toward line 35 any desired length, depending upon the desired
amount of protection for insulation 47 and the ease with which
insulation 47 can be put in place. It should be noted also that
insulation 47 has a notched out portion 51 which accommodates
coupling 36.
FIG. 3 also shows welds 52 through 57, inclusive. This makes parts
45', 37', 38', and 49' severable from the casing section walls 45,
37, 38, and 49, respectively. Parts 45', 37', 38', and 49', are
transition pieces which constitute a type of tool joint, parts 45'
and 49' being in addition transition piece spacers due to the
spacing function of members 43 and 48.
There are distinct advantages in the fabrication of the overall
casing section by having severable tool joints. In assembling
casing section 33, wall section 45 and 37 are initially separate
and are composed of a conventional casing steel whose strength and
other desirable metallurgical characteristics deteriorate when
exposed to extreme heat such as that encountered in welding
operations. In the first step of assembly pieces 45' and 37' are
welded at 52 and 53 to 45 and 37, respectively, but are not yet
welded at 54. Similar steps are taken at the opposite end (not
shown) of section 33. After making welds 52 and 53, the still
separate sections 45 and 37 with transition pieces at both ends are
both heat treated at both ends to restore the strength and other
desired metallurgical characteristics to the portions of 45 and 37
adversely affected by the heat of welding at 52 and 53. Thereafter
insulation 41 can be wrapped around the outside of 37 between ring
43 and the opposing ring at the opposite end of 37 (not shown but
the same as ring 48) if it is desired to have additional insulation
in chamber 39. Then separate subassemblies 45 and 37 with their
transition pieces are assembled as shown in FIG. 3 and final weld
54 made, a similar final weld such as 55 being made at the opposite
end of 33. The metallurgical composition of transition pieces 45'
and 37' is chosen so that deterioration, if any, of strength or
other desired properties brought about by the heat involved in
making weld 54 does not fall below the minimum strength and other
properties of walls 45 and 37. Insulation 41 can be protected from
the heat of final welds such as 54 by spacing the insulation 41
away from the end rings such as 43, inserting insulation rings such
as asbestos between insulation 41 and the end rings, and the
like.
It can be seen from the above that by use of severable, weldable
transition pieces of selected metallurgical composition the
fabrication of each casing section can be greatly facilitated with
adverse effect on the strength etc. of the casing used in the
fabrication operation. Thus, commercially available casing pipe can
be used in making the casing sections of this invention.
FIG. 4 shows yet another embodiment within the scope of this
invention wherein upper and lower casing sections 60 and 61 are
threadably joined with one another by means of a pin 62' and box
means 63' in lieu of the separate couplings 15 or 36.
FIG. 4 shows internally extending, empty vacuum chambers 64 and 65.
Chamber 64 is defined by a lower ring 66, with vacuum port 67, part
of transition piece 68', the top of chamber 64 being enclosed by a
similar upper annular ring. It should be noted that the upper and
lower annular rings can be substantially perpendicular to the main
wall of the casing section as shown in FIG. 2 or at any desired
inclination such as that shown in FIG. 4. Similarly, chamber 65 is
defined by an upper annular ring 69 an integral part of transition
piece 70' and enclosed by means of a lower annular ring similar to
ring 66. Both sleeves 68 and 70 carry extension members 71 and 72
as means for protecting solid insulation 73 and for holding that
insulation in place.
FIG. 4 shows that pin and box type connections are amenable to the
tool joint welding fabrication procedure disclosed in FIG. 3. In
FIG. 4 a conventional tool joint composed of transition pieces 62'
and 63' is welded to 62 and 63 with welds 74 and 78. Similarly,
transition spacer pieces 68' and 70' are welded to 68 and 70 with
welds 75 and 79. The two subassemblies are welded to one another
with final welds 76 and 77. The steps of fabrication are the same
as explained for FIG. 3 in that heat treating after welding
subassemblies such as at 74, 75, 78, and 79, etc. is carried out to
restore strength etc. lost by the welding after which the
subassemblies are joined with final welds such as 76 and 77 to
complete the casing section with welding, without further heat
treating, and without adversely reducing the physical properties of
the transition pieces below the same properties of 62, 68, 63, and
70.
FIG. 5 shows upper and lower casing sections 80 and 81 having pin
and box joinder members 82 and 83, respectively. Outer vacuum
chambers 84 and 85 are defined in the same manner as prior
chambers, the bottom portion of chamber 84 being defined by an
annular ring 86 extending laterally outward from the main wall of
pin 82 and joined at its outer end to sleeve 87. Similar
explanation applies to the upper portion of chamber 85 with upper
perpendicular ring 88 and sleeve 89. The uninsulated space along
members 82 and 83 between rings 86 and 88 carries annular, right
cylindrical insulation 90 having a cutout portion 91 for members 82
and 83. Ring 88 has a vacuum port 96.
FIG. 5 shows that the outer walls 87 and 89 of chambers 84 and 85,
respectively, can provide protection for insulation 90 so that
insulation 90 can be glued, taped or otherwise attached to the
casing sections without the use of extension members. The extension
members such as members 46 and 50 can be eliminated because of the
protective function of the outwardly extending vacuum chambers
themselves.
An alternative holding member for insulation 90 or the insulation
of any of FIGS. 1 through 4, can be a metal sleeve 100 around the
periphery of 90 and overlapping walls 87 and 89. In this manner a
relatively fragile insulation can be used for 90 and still not be
damaged during transportation or emplacement. If it is desired to
keep fluids from 90 an outer heat shrinkable sleeve 101 of, for
example, polyethylene or polypropylene can be shrunk around the
outside of insulation 90 or a metal sleeve surrounding 90.
One or more of the interior surfaces of the vacuum chambers can be
coated with a gas diffusion barrier such as a plating of nickel or
chromium or alloys thereof. This barrier prevents gas from
diffusing through one or more of the walls of the vacuum chamber
into its evacuated interior. Gas diffusion into the interior of a
vacuum chamber could reduce the magnitude of the vacuum in the
chamber. Chambers 84 shows a diffusion barrier 92 on all the
interior surfaces thereof. Chamber 85 shows a diffusion barrier 93
on two of the three interior surfaces shown. All or any lesser
number of interior surfaces can be coated with one or more
diffusion barriers as desired.
If desired, a corrosion barrier such as stainless steel can be
employed on the outside and/or inside surfaces of the casing
section which will contact packer fluids, cement, drilling mud, and
the like to prevent, for example, corrosion of the casing and the
formation of hydrogen which may diffuse into the vacuum
chamber.
The apparatus shown in FIGS. 1 and 5 can be fabricated and welded
in the same manner disclosed for FIGS. 3 and 4, if desired.
The solid insulation employed in this invention in the interior of
the vacuum chambers or the uninsulated space between adjacent
casing section can be any material which is substantially
nonporous, or contains pores, bubbles, voids, and the like, or is
composed of 2 or more separate layers of materials, etc. By "solid"
what is meant therefore is any insulating material which will
maintain its shape although not confined on all sides. This is
shown in FIGS. 2 through 5 for insulation 20, 47, 73, and 90.
Suitable insulation include polymers such as polyvinyl chloride,
polyethylene, polypropylene, foamed polyethylene, foamed
polypropylene, nylon, polytetrafluoroethylene, polyurethane,
asbestos, and the like.
Rings 23, 26, 43, 48, 66, 86, etc. and any other element which
provides a path for heat flow around the vacuum chambers can be
made of low thermal conductivity metal such as certain stainless
steels or even of nonmetal thermal insulation or a combination
thereof.
When the vacuum chambers extend inwardly from the main wall of the
casing section they can extend quite close to both ends of the
casing section although there is always some slight space where two
adjacent sections of casing are joined in which space there is no
vacuum chamber coverage. For this space there should be provided
solid insulation as disclosed hereinabove.
When the vacuum chambers extend on the outside of the main wall of
the casing section the ends of the vacuum chambers can not as
closely approach the ends of the casing section as when the vacuum
chambers extend inwardly from the main wall. This is so because in
the normal handling of casing for emplacement of same in the
wellbore, various tools such as slips, tongs, and the like are
employed which grip the external surface of the casing in a rough
and forceful manner. In order to prevent damage to the outwardly
extending vacuum chambers, these chambers terminate a finite
distance from both ends of a given casing section to provide an
exposed length of main casing wall, such as length 95 in FIG. 3, so
that either end of the casing section can be grasped with slips,
and the like without damaging the external vacuum chamber. This
requirement will have a limiting value on the length of extension
members 46 and 50. Thus, allowance should be made at both ends of
outwardly extending vacuum chambers for the emplacement of working
tools on the main wall of the casing section adjacent both ends of
that section.
If desired, conventional gas absorbing material sometimes called
getter materials can be employed in the interior of the vacuum
chambers to absorb any gas that may leak or diffuse into the vacuum
chamber during use so that the magnitude of vacuum initially
imposed upon that chamber can be substantially maintained. Any
conventional getter can be employed, e.g., PdO on a dessicant,
molecular sieve, and the like.
According to the method of this invention, a warm fluid such as
petroleum gas and/or liquid which is at a temperature which can
melt permafrost upon continued exposure, i.e., at a temperature
greater than 32.degree. F., preferably at least about 100.degree.
F., is pumped from the bottom of the well to the earth's surface
through the casing, including that part of the casing that passes
through the permafrost zone. The pumping can be carried out for an
extended length of time while the temperature at the permafrost
face 2' of the wellbore is no greater than 32.degree. F., more
generally in the range of from about 14 to about 32.degree. F.
The improvement in this production method comprises providing a
plurality of spaced apart vacuum zones such as zones 12 and 13 of
FIG. 1 along the length of the casing zone in the permafrost zone
thereby establishing a plurality of vacuum zones wherein each pair
of adjacent vacuum zones has therebetween an uninsulated space such
as area 14 of FIG. 1. Thereafter providing in at least one of these
uninsulated spaces between adjacent vacuum zones a solid insulation
material for substantially continuous insulation by either vacuum
or solid insulation throughout the length of the permafrost zone,
and producing the warm fluid through the casing zone to the earth's
surface.
The vacuum employed can vary widely depending upon the desired
insulating effect but will generally be in the range of from about
100 to about 10.sup.-.sup.5, preferably from about 10 to about
10.sup.-.sup.5, millimeters of mercury.
EXAMPLE
Steel casing for an oil well having a pin and box type connections
and interiorly extending empty vacuum chambers substantially as
shown in FIG. 4 is employed. In the casing, 9 5/8 inch outside
diameter C-75 API casing in 40 foot lengths is used as the outside
walls while the inner sleeves 68 and 70 of FIG. 4 are 7 inch
outside diameter C-75 API casing steel. The 9 5/8 inch casing has a
0.395 inch wall thickness while the 7 inch casing has a 0.317 inch
wall thickness. The annular space between the 7 inch and 9 5/8 inch
casings, being the annular space for vacuum chambers 64 and 65 is
1.835 inches. A vacuum of about 10.sup.-.sup.4 millimeters of
mercury is imposed in these chambers with only air remaining.
Solid insulation 73 is a right cylindrical block of solid polyvinyl
chloride having a wall thickness of about 1 inch and a height of
about 4 3/4 inches.
This apparatus is employed in a permafrost zone having a
temperature at the face of the permafrost in the wellbore in the
range of 14.degree. to 32.degree. F. Liquid petroleum oil at a
temperature of about 160.degree. F. is pumped through the interior
of the 7 inch casing for at least 1 year without substantial
melting of the permafrost face which is approximately 5 inches from
the 9 5/8 inch casing.
Reasonable variations and modifications are possible within the
scope of this disclosure without departing from the spirit and
scope of this invention.
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