U.S. patent number 3,678,514 [Application Number 05/004,707] was granted by the patent office on 1972-07-25 for combination garments and method of making same.
This patent grant is currently assigned to Hanes Corporation. Invention is credited to Sam C. Safrit.
United States Patent |
3,678,514 |
Safrit |
July 25, 1972 |
COMBINATION GARMENTS AND METHOD OF MAKING SAME
Abstract
A combination garment and method of making same wherein a pair
of tubularly knit blanks each having integrally knit leg, panty and
cover portions are secured together by a continuous seam or
integrally formed, and the cover portions are turned outwardly and
downwardly over the panty and leg portions to form outerwear
garments attached to conventional innerwear garments.
Inventors: |
Safrit; Sam C. (Winston-Salem,
NC) |
Assignee: |
Hanes Corporation
(Winston-Salem, NC)
|
Family
ID: |
21712129 |
Appl.
No.: |
05/004,707 |
Filed: |
January 21, 1970 |
Current U.S.
Class: |
2/212; 2/227;
2/409 |
Current CPC
Class: |
A41D
1/06 (20130101); A41B 11/14 (20130101); A41B
9/08 (20130101); A41D 1/14 (20130101) |
Current International
Class: |
A41B
9/08 (20060101); A41B 11/00 (20060101); A41B
9/00 (20060101); A41D 1/14 (20060101); A41B
11/14 (20060101); A41D 1/00 (20060101); A41D
1/06 (20060101); A41d 001/06 (); A41d 001/14 ();
A41b 009/04 () |
Field of
Search: |
;2/212,211,224,224A,225,226,240,227,71,243,240
;66/175,172E,172R,173 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Hunter; H. Hampton
Claims
I claim:
1. A combination inner and outerwear garment comprising: a pair of
knit blanks, each having integrally knit lower leg, intermediate
panty and upper cover portions, said panty portions being
longitudinally slit intermediate the front and rear thereof for a
major part of their length, said cover portions being
longitudinally slit at least a distance corresponding to that in
said panty portions, said slits being longitudinally aligned and
connected at the juncture of said panty and cover portions; means
securing said panty and cover portions respectively of each blank
together along the slits thereof each opened and facing toward the
other to form a garment having a defined panty and cover portion
therefor, said cover portion being outwardly and downwardly turned
at least partially over said panty and leg portions.
2. A garment as claimed in claim 1, said securing means including
continuous seaming means extending substantially through said panty
and cover portions of said joined pair.
3. A garment as claimed in claim 1 further comprising: an elastic
zone separating said panty and cover portions of each of said
blanks and defining a waist portion of the garment formed when said
blanks are joined.
4. A garment as claimed in claim 3, said zone including a plurality
of elastomeric yarn courses.
5. A garment as claimed in claim 3, said zone including an elastic
band.
6. A garment as claimed in claim 1, said outer cover garment formed
by joining said cover portions by a continuous U-shaped seam and
comprising a skirt extending downwardly and outwardly at least over
said joined panty portions.
7. A garment as claimed in claim 1, said outer cover garment
comprising a pair of slacks extending downwardly and outwardly over
said joined panty portions and substantially over said leg portions
wherein a continuous U-shaped seam joins said blanks after said
cover portions of each of said blanks have been turned outwardly
and downwardly over at least said panty.
8. A garment as claimed in claim 3, said panty portion having an
upper portion extending above the bust of the wearer comprising a
bust-defining portion and said bust-defining portion having
bust-isolating means below the bust.
9. A garment as claimed in claim 8, said bust-defining portion
having a second elastic zone spaced from and substantially parallel
to said first elastic zone.
10. A garment as claimed in claim 1, said leg portions comprising a
pair of tights having foot and leg portions.
11. A garment as claimed in claim 2, further comprising an elastic
zone separating said panty and cover portions of each of said
blanks and defining a waist portion of the garment formed when said
blanks are joined, said portions being knit of stretchable
yarn.
12. A garment as claimed in claim 1 further comprising a pair of
stocking blanks each having integrally knit foot and leg portions
and connected to said panty garment to define a panty hose
garment.
13. A garment as claimed in claim 2 further comprising an elastic
zone separating said panty and cover portions of each of said
blanks and defining a waist portion of the garment formed when said
blanks are joined, said outer cover garment formed from said cover
portions comprising a skirt extending downwardly and outwardly at
least over said joined panty portions.
14. A garment as claimed in claim 2, further comprising an elastic
zone separating said panty and cover portions of each of said
blanks and defining a waist portion of the garment formed when said
blanks are joined, said outer cover garment comprising a pair of
slacks extending downwardly and outwardly over said joined panty
portions substantially over said leg portions.
15. A garment as claimed in claim 2 further comprising an elastic
zone separating said panty and cover portions of each of said
blanks and defining a waist portion of the garment formed when said
blanks are joined, said panty portion having an upper portion
extending above the bust of the wearer comprising a bust-defining
portion and said bust-defining portion having bust-isolating means
therein below the bust.
16. A garment as claimed in claim 13, said leg portions comprising
a pair of tights having foot and leg portions.
17. A garment as claimed in claim 14, said leg portions comprising
a pair of tights having foot and leg portions.
18. The method of making a combination leg, panty, and cover
garment comprising the steps of: knitting a pair of blanks having
integral lower leg, intermediate panty and upper cover portions;
longitudinally slitting the panty portion of each blank
intermediate the front and rear thereof for a major part of their
length, longitudinally slitting the cover portion of each blank a
distance at least corresponding to that in said panty portion, said
slits being longitudinally aligned and connected at the juncture of
said panty and cover portions securing the panty and cover portions
respectively of the blanks together along the slits thereof each
opened and facing toward the other to form a combination garment
having a defined panty and outer cover; and folding the joined
outer cover portions outwardly and downwardly over the panty and
leg portions.
19. The method of making a garment as claimed in claim 18 where a
first elastic zone is introduced at the junction of the panty and
cover portions.
20. The method of making a garment as claimed in claim 19 wherein
the blanks are secured together by a continuous seam.
21. The method of making a garment as claimed in claim 20 wherein
the folded cover portions comprise a skirt.
22. The method of making a garment as claimed in claim 23 wherein
the cover portions comprise a pair of slacks.
23. A garment as claimed in claim 1, said cover portion having a
turned edge to form a hem.
24. A garment as claimed in claim 1, said cover portion including a
double ply fabric.
25. A garment as claimed in claim 28, said double ply cover portion
formed by knitting an extended turned edge to said panty
portion.
26. A garment as claimed in claim 7, said pair of slacks formed of
a double ply fabric.
27. A garment as claimed in claim 26, said double ply pair of
slacks formed by knitting an extended turned edge communicating
with said panty portion.
28. A garment as claimed in claim 1, said panty portion including a
colored bikini-shaped panty and said cover portion including a
single fabric ply from said panty portion, said panty portion and
said cover portion formed by knitting an extended turned edge
communicating with said leg portions.
29. The method as claimed in claim 18 wherein the cover portions of
the blank are turned to form a double ply fabric.
30. The method as claimed in claim 22 wherein at least a part of
the cover portions of the blanks are turned to form a double ply
fabric.
31. The method as claimed in claim 18 wherein the panty portions
are knit with colored yarn to include a bikini-shaped panty and the
cover portions are knit to communicate with the leg portions.
Description
BACKGROUND, BRIEF SUMMARY AND OBJECTIVES OF THE INVENTION
This invention relates to improvements in combination weft and warp
knotted garments and a method of making these garments and relates
more particularly to combination garments knit on conventional
circular knitting machinery, either large diameter plain knit
machines or that such as used to make women's seamless hosiery, and
well known warp or Raschel knitting machinery.
The recent demand for panty hose, stocking-girdle combination
garments and similar items formed from slitting and joining two
tubular blanks with or without leg and foot portions, depending
upon the nature of the garment, has been remarkable. The blanks,
when joined, usually define a panty portion suitable for
encompassing the upper legs and lower torso of the wearer up to and
including the waist. Representative garments are disclosed in U.S.
Pat. Nos. 3,007,327; 3,020,556; 2,826,760 and 3,344,621. Other,
somewhat differing garments, formed by essentially the same process
are disclosed in U.S. Pat. No. 2,511,720 and U.S. Pat. No.
3,487,662.
The popularity of garments of this nature as well as the
availability of large numbers of knitting machines capable of
knitting garments of this description, particularly circular
knitting hosiery machines, has prompted the development of a
variety of combination garments having the basic panty hose or
panty-girdle garment integrally connected with an outerwear
garment. The result is a unitary combination inner and outerwear
garment of high quality with styling and sales appeal. All of the
garments produceable under the disclosed process include generally
an inner garment such as a pair of tights, panty hose or the like
integrally connected with an outerwear garment such as a skirt of a
selected length, a pair of pants of particular design, aprons or
other suitable components. The outer cover portion of the garment
is preferably separated from the inner garment by an elastic zone
incorporating a plurality of elastomeric yarn courses in the
knitted structure or an attached elastic band either of which will
form a waist-encircling elastic area to sustain the garment about
the waist of the wearer and provide a definite upper edge upon
which the outer garment will fold.
The present inventive concept may be extended to encompass a
knitted leg and panty portion bordered along its upper edge by an
elastic zone to which is integrally attached a skirt preferably of
a fashionably short length. A pair of selectively knit stockings
are then tapered along their upper edge and sewn directly to the
lower leg edge of the portion to form a well-defined bikini panty
hose in combination with a mini-skirt. Obviously, the yarn denier
of the panty portion may be sufficiently large and the yarn shade
sufficiently dark so that the panty portion is opaque, while the
stocking portions may be constructed of a finer denier yarn to
provide a sheer appearance which is presently so popular.
It is also contemplated that an attractive body stocking garment
incorporating an integrally connected outer dress can be produced
according to the disclosed method wherein the cover garment portion
of each of the tubular blanks is followed by the initial elastic
zone, then a bust-defining section, and then a second elastic zone,
the bust area being defined between the elastic zones when the
tubular blanks are joined together.
Many other structural variations may be made in the disclosed
concept to produce a variety of combination garments such as
foundation garments or hosiery supporting members, one of which
includes stocking-engaging and supporting means positioned along
the lower inner edge of the leg portions. Additionally, an
integrally knit combination garment may be constructed with a welt
of pre-selected length to form the cover portion component, i.e.,
the skirt, apron, reinforced panty or pants. In this style, the
tubular blank is initiated by knitting a welt portion which can be
sized and styled as desired.
From the foregoing, it will be obvious that a primary objective of
the present invention is to provide a combination garment of either
weft or warp knit construction in which a conventional panty,
girdle or panty hose innerwear garment is integrally formed in
combination with outerwear garments such as skirts, pants and the
like.
Another object of the present invention is to provide a combination
garment of the type described wherein elastic zones are
incorporated to provide a waistband for the garment and to define
an upper border upon which the cover portion of the garment will
fold to form the outerwear component.
Still another object of the present invention is to provide
combination garments of the type described which may be produced on
conventional large diameter circular knitting machinery, circular
knitting hosiery machinery or warp knitting machinery.
A further object of the present invention is to disclose a method
for producing weft and warp knit combination inner and outerwear
garments with conventional circular and Raschel or warp knitting
machinery.
Still another object of the present invention is to disclose a
method for the production of low priced unitary inner and outerwear
garments having the desirable fit characteristics of knit garments
and the styling of more expensive cut and sewn articles of
apparel.
These and other objects of the present invention will become more
apparent after a consideration of the following detailed
specification taken in conjunction with the accompanying drawings
wherein like characters of reference designate like parts
throughout the several views.
FIGURE DESCRIPTION AND DEFINITIONS
FIG. 1 is a perspective, sectional view of a combination panty hose
and skirt inner and outerwear garment made in accordance with the
present disclosure.
FIG. 2 is a perspective view of two tubular blanks suitable for
forming a combination garment such as illustrated in FIG. 1 each of
which show the leg, panty and cover portions separated by an
elastic zone and the slit along which blanks are joined during the
seaming operation.
FIG. 3 is a perspective view of the tubular blanks of FIG. 2 after
joined, in this embodiment, by a U-shaped seam and closed at the
toes to form a combination inner and outerwear garment.
FIG. 4 is a magnified view of the portion of FIG. 1 designated "A"
showing a plurality of elastomeric yarn courses which are
introduced to form an elastic zone or waistband of the combination
garment.
FIG. 5 is a perspective, fragmentary and sectional view of the
elastic zone of combination garment such as that shown in FIG. 1
wherein an elastic band is provided in the garment at the junction
of the panty and cover portions.
FIG. 6 is a perspective, fragmentary and sectional view of another
variation of the elastic zone forming the waist of the combination
garment such as shown in FIG. 1 wherein an elastic band and
plurality of elastomeric yarn courses are used in combination to
provide a well-defined waist portion for the garment.
FIG. 7 is a perspective and sectional view of a combination inner
and outerwear garment embodying a panty hose garment in integral
relationship with a pair of pants or slacks.
FIG. 8 is a single tubular blank used to form in one embodiment, in
combination with a second similar member, the garment shown in FIG.
7.
FIG. 9 is a singular tubular blank such as illustrated in FIG. 8
which has been closed at the toe and turned to form a single inner
and outer leg portion for the combination garment of FIG. 7.
FIG. 10 is a perspective view of the tubular blank of FIG. 8 which
has been turned downwardly at the elastic zone and slit
longitudinally for attachment to a second similar member.
FIG. 11 is a perspective view of the slit and folded tubular blank
of FIG. 10 which has been contoured slightly within the slit for
better fit when the blank has been seamed along the shaped edge of
the slit to a second similar blank.
FIG. 12 is a perspective view of an alternative embodiment of the
tubular blank shown in FIG. 9 suitable for use individually on the
leg of a wearer.
FIG. 13 is a perspective and sectional view of a combination
garment embodying a panty or girdle portion in combination with a
skirt cover portion and formed according to the method incorporated
in the manufacture of the garment shown in FIG. 1.
FIG. 14 is a perspective view of a single tubular blank which can
be joined with a similarly knit blank to form the garment of FIG.
13.
FIG. 15 is a perspective view of two joined tubular blanks such as
illustrated in FIG. 14 wherein a garment is formed having a lower
girdle portion integrally connected with an outwardly turned skirt
portion.
FIG. 16 is one suggested design for the outwardly and downwardly
turned skirt portion incorporating particular characteristics for
decorative purposes.
FIG. 17 is a perspective and sectional view of another embodiment
of combination garment made according to the present disclosure
wherein a body stocking innerwear garment is combined integrally
with an outer extended skirt portion.
FIG. 18 is a single tubular blank used to form, in combination with
a similar blank, the garment shown in FIG. 17.
FIG. 19 is a perspective view of the blank of FIG. 18 wherein the
toe of the stocking portion has been closed and the blank has been
slit, contoured and folded downwardly and outwardly to form a
portion of the garment illustrated in FIG. 17.
FIG. 20 is a perspective and sectional view of a combination
garment made in accordance with the present invention wherein panty
and leg portions are integrally formed with a skirt portion.
FIG. 21 is a perspective, exploded view of the integrally connected
panty and skirt garment of FIG. 20 associated with a pair of
stockings which are selectively cut and seamed with the panty and
leg portions to form a bikini panty hose garment in combination
with the outerwear skirt garment.
FIG. 22 is a perspective view of an alternative embodiment of the
garment illustrated in FIG. 20 which has vertical embellishments to
enhance the appearance of the outerwear skirt garment.
FIG. 23 is a perspective view of a combination panty hose and skirt
inner and outerwear garment made according to the present invention
having a selectively dimensioned welt edge along the depending edge
of the skirt.
FIG. 24 is a perspective view of two tubular knit blanks suitable
for forming the combination garment shown in FIG. 23 each having
defined leg, panty and cover portions separated by an elastic zone
and a vertical slit along which the blanks are joined during the
seaming operation.
FIG. 25 is an enlarged, side elevational and fragmentary view of
the combination garment shown in FIG. 23 illustrating the use of a
small relatively diminished welt for the skirt or outer portion
hem.
FIG. 26 is an enlarged, side elevational and fragmentary view of
the combination garment shown in FIG. 23 wherein the welt portion
has been extended to equal substantially the length of the skirt or
outer portion.
FIG. 27 is a perspective and sectional view of a combination inner
and outerwear garment embodying a panty hose garment integrally
joined with pants wherein the pants are formed by the extended welt
method disclosed herein.
FIG. 28 is a single tubular blank used to form, in combination with
a second similar blank, the garment shown in FIG. 27.
FIG. 29 is a perspective view of the slit and folded tubular blank
of FIG. 28 which has been contoured slightly within the slit for
better fit when joined with a second similar blank.
FIG. 30 is a greatly enlarged and schematic view of the panty and
cover portion of the garment shown in FIG. 27 showing an extended
welt following the elastic zone which forms the waistband of the
combination garment.
FIG. 31 is a greatly enlarged schematic view of the garment shown
in FIG. 27 wherein the cover portion of the garment has a reduced
welt width.
FIG. 32 is a perspective view of a combination panty hose garment
having a reinforced panty portion which is provided by the
provision of a welt.
FIG. 33 is a perspective view of two tubular knit blanks suitable
for forming the combination garment illustrated in FIG. 32 each of
which shows the leg, panty and reinforced panty portions separated
by an elastic zone and the vertical slit along which the blanks are
joined during the seaming operation.
FIG. 34 is an enlarged, perspective and fragmentary view of the
welt development for the reinforced panty portion of the garment
illustrated in FIG. 32.
As used herein, the term "welt" means any turned and secured fabric
edge, fold, border or turn sewed, integrally formed or otherwise
secured to fabric edge to guard, strengthen or adorn it including,
but not limited to a turned edge of selective length ordinarily
associated with the manufacture of women's hosiery and/or panty
hose.
DETAILED DESCRIPTION OF THE DISCLOSURE
Referring now to the drawings and particularly to FIG. 21, a
representative item of wearing apparel incorporating the present
invention includes a panty hose garment shown generally as 34
integrally joined at a first elastic zone 35 with a skirt 36 of any
desirable length. The garment, in preferred form, is produced by
first knitting a pair of tubular blanks 37 (FIG. 2) each having
integrally knit leg 38, panty 40 and cover 42 portions wherein an
elastic zone shown generally as 44 defines the junction between the
panty and cover portions of each blank.
The elastic zone 44 can be of any suitable construction for
subsequently establishing a waist area of the garment and, as shown
in FIG. 4, may incorporate a plurality of elastomeric yarns 46
either interlaces, floated or knit in a plurality of selected yarn
course. An equally satisfactory construction includes an elastic
band 48 (FIG. 5) which may be sewn in the zone to form an elastic
waistband portion in the finished garment when the bands of each
tubular blank are joined. Obviously, a combination of elastomeric
yarn courses 46 and elastic band 48 such as shown in FIG. 6 may be
incorporated if desired to form a very firm waistband for the
garment.
Blanks 37 may be sewn together along the edges of vertical slits 50
to form a garment having a continuous seam 52 as illustrated in
FIG. 3. The garment incorporates an elastic zone 35 formed from the
separate elastic zones 44 in each of the blanks 37. In order to
complete the garment in preferred form, the lower end 54 is
stitched or otherwise closed to define a foot portion 56 as
illustrated in FIG. 3.
It will be appreciated that tubular blanks 37 may be knit from
conventional circular hosiery machinery by initiating the knitting
of each blank 37 with the formation of a welt 58 that will provide
the skirt hem 59 in the final garment. The cover portion 42 is then
knit after which the elastic zone 44 is constructed by knitting a
number of courses of conventional plain knit fabric while
simultaneously knitting or floating elastomeric yarn in the knitted
fabric. Knitting is continued until a panty portion 40 is formed
preferably of a heavier denier yarn so as to make the section
opaque. After the pre-selected length of the panty section is
completed, knitting continues in the leg portion 38 preferably with
a finer denier yarn to provide a sheer leg covering section. The
garment is terminated at the lower portion 54 in a conventional
manner or by one of a number of automatic toe-closing techniques so
that a foot portion 56 such as shown in FIG. 3 is developed. Thus
continuous knitting of the blanks 37 is possible at relatively high
speeds to form components for inner and outerwear combination
garments at a cost and production level heretofore unattainable by
conventional cut-and-sew operations.
A number of alternative embodiments of combination inner and
outerwear garments may be made according to the method disclosed
above, one of which includes a combination panty hose and pants
item of apparel shown generally as 60 (FIG. 7) wherein two tubular
blanks such as designated generally as 62 and illustrated in FIG. 8
are formed, slit and joined about the edges of the slits 63 to
complete the garment 60. Note that bell-bottomed pant legs 64 can
be achieved by the use of conventional graduating or tapering
capabilities on hosiery circular knitting machinery.
Construction of the garment is substantially the same as
illustrated in the earlier embodiment wherein the slit 63 of each
blank is enlarged or tapered (FIG. 11) is necessary and defines a
path 65 for seaming two such blanks together to fabricate the
finished garment 60. The toe-closing operation, as previously
discussed, can be automatically accomplished by the knitting
mechanism or can be effected by a manual cut-and-sew operation.
An abbreviated version of the leg portion of the garment 60 is
illustrated in FIG. 12 and designated 66. These are preferably used
as fashionable leg-covering garments for skirts and pants of
somewhat extended length.
Another combination garment embodiment shown FIG. 13 generally as
67 includes a stocking-supporting girdle or panty garment 68 in
combination with a skirt 70 separated by an elastic zone 72 forming
the garment's waist portion, and the girdle may incorporate
stocking-supporting areas 74 having frictional or gripping means or
conventional snaps, garters or other hardware. Construction of the
garment is similar to previous embodiments in that the edges of a
slit 76 in the tubular blanks are secured in a well known
manner.
Note that a great variation of skirt designs for garment 67 may be
produced because of the patterning capabilities of the machinery
involved, and one such skirt design variation is shown in FIG. 16
and noted as 80.
Yet another embodiment of a combination garment incorporating the
present invention is shown generally as 82 in FIG. 17 and comprises
a skirt 84 of any suitable or desired length in combination with a
panty hose garment or tights 85 having closed foot portions 86.
FIG. 18 illustrates a knitted tubular blank 87 which may be joined
with a similar blank to form the garment 82 having a hem 88 (knit
like the welt of a stocking) followed by a selected length of skirt
90. The skirt length terminates at an initial or first elastic zone
92 later to become, in the finished garment, the upper garment edge
corresponding to the waistband portion in other embodiments. Zone
92 is followed by a bust-defining portion 94 which might be plain
and loosely knit, reciprocated or altered in any conventional
manner in the knitting machine to make available excess fabric for
the breast cups. A second elastic zone 96 isolates the
bust-defining portion 94 from the panty portion 98 which is, like
the earlier embodiment described, normally knit of a heavier denier
yarn. The leg portion 100 is, of course, knit of lighter denier
yarns to provide sheerness in the stocking portion of the finished
garment.
Either before or after the tubular member 87 has been provided with
a closed toe 102 as in FIG. 19, it may be combined with a similarly
knit blank by joining the corresponding edges (with or without a
gusset) of each of the slits 103 to form the garment 82. The result
of this joining operation will be readily suggested by FIG. 19
wherein the skirt portion 90 has been formed with the cover portion
or garment turned outwardly and downwardly thereover along the
first elastic zone 92.
Still another embodiment of a combination garment incorporating the
present inventive concept is illustrated in FIGS. 20 and 21 wherein
a panty portion 104 is integrally joined with a skirt 106 to form a
combination garment having an elastic zone 108 which defines the
garment's waist portion. The knitting sequence in each tubular
blank includes first forming the skirt hem 110 (like a stocking
welt), then knitting the skirt 106, then knitting the waist portion
with or without a plurality of elastomeric yarn courses 114, then
knitting the panty portion 104 to a desired length and tapering by
a cut-and-sew operation upwardly to form a defined panty and leg
portion.
The combination garment including the panty portion 104 and the
skirt 106 can provide a useful and functional garment in and of
itself. However, an even more desirable garment may be produced by
joining a pair of stockings 120 whose upper edges 122 have been cut
in the requisite taper to match the leg portions 118 of the panty
104. Obviously, the panty may be of a heavier denier to provide an
opaque fabric and the stockings of a much lesser denier to provide
a sheer fabric having transparent characteristics. This combination
is suitable yarn, color and the like will provide a complete
garment which will make it unnecessary for the wearer to utilize
other inner garments in combination therewith.
Obviously a variety of skirt designs (FIG. 22) can be utilized in
this garment as well as those heretofore described and such is
contemplated as being within the scope of the present inventive
concept.
The basic principles disclosed for constructing combination inner
and outerwear garments set forth herein are broadly applicable to a
number of related garments having varying components or additional
elements. For example, FIGS. 23, 24 and 25 represent a minor
variation of the garment disclosed in FIG. 1 having a somewhat
shorter skirt portion 122 and complementing heavier opaque areas
124 in the tubular blanks 126 that eventually form the panty
portion 128. The provision of a hem 130 is accomplished by knitting
on the machine the simulated hosiery welt which can be controlled
to produce a double ply fabric 132 of a desired dimension.
To extend this concept to a combination garment having somewhat
more body in the skirt portion, the welt can be produced to extend
throughout substantially the entire length of the skirt as shown in
FIG. 26 and designated generally as 134 and form a double ply
fabric 136.
The controlled welt concept can be extended to the fabrication of a
combination panty hose-pants garment like that shown in FIG. 27 and
designated generally as 138. A tubular blank 140 is knit, folded
and slit as shown in FIG. 29, and during the knitting operation the
leg cover portions can be made with a double ply of fabric
throughout with any selected length by the controlled formation of
the welt 144 as shown in FIGS. 30 and 31. Doubling the fabric in
this cover portion can produce a more substantial and natural
appearing garment which could, if required, be separately processed
by a permanent press technique to provide creases if desired.
A further embodiment is directed to a combination inner and
outerwear garment 146 having a two-ply panty portion 148
constructed by using the controlled welt technique. Makeup is
commenced along line 150 of each tubular blank 152, and a
relatively heavy denier colored textured or stretch yarn of, for
example, 40 denier 13 filament, may be used to form a panty portion
148. The waist portion 154 of the final garment is formed by the
provision of an elastic zone 156 in each of the tubular blanks 152
as has been previously described wherein elastomeric yarns 158 are
floated, knitted or otherwise inserted therein. Knitting then
continues with a lighter denier yarn, for example 15 denier 7
filament, in preferably an open lace stitch configuration to
accentuate the defined panty there beneath formed from the colored
heavier denier yarn. While an open lace type fabric will best
disclose the underlying defined panty, obviously any sheer knit
structure will, to some extent, accomplish the same result.
Knitting of this outer portion of the two-ply fabric continues
until the makeup line 150 is again reached and the welt-like
structure completed. The legs 160 are then knit in a conventional
manner, and the tubular blanks joined to form the garment 146 as
shown in FIG. 32.
A further embodiment well within the patterning capabilities of
conventional hosiery knitting machinery includes the incorporation
of a stepped and trend panty portion following the makeup along
line 150 as disclosed in U.S. Pat. No. 3,449,932 After the panty
portion is completed, the elastic zone is constructed as heretofore
discussed and followed by knitting of plain knit structure exactly
like that forming the leg portions to follow. Plain knitting
continues until makeup line 150 is reached and the simulated welt
terminated. Knitting of the leg portion of the same structure is
thus continued.
While the foregoing disclosure has been based primarily on
fabrication by conventional circular knitting machinery, it will be
obvious to those skilled in the art that the various combination
garments described can be constructed on conventional Raschel or
warp-knitting machinery wherein the produced warp knit fabric can
be cut and sewn as desired. The relatively recent developments for
producing sheer one-piece panty hose garments on Raschel or
warp-knitting machinery are also adaptable to garments like those
described herein wherein a one-piece panty hose garment is
integrally combined with a one-piece outerwear garment such as a
skirt, pants or the like. In most cases, orientation of the garment
on the Raschel or warp-knit machine can be either lengthwise or
widthwise. Construction of the garments disclosed are best
accomplished on a warp-knit machine having five guide bars in
conjunction with a pair of conventional needle bars. Fabric
diagrams of suitable warp-knit fabric with and without elastomeric
yarn inserted are disclosed in U.S. Pat. Nos. 3,077,758 and
3,429,147, and it will be appreciated that conventional warp
knitting may be used by those skilled in the art to produce the
garments disclosed or any modification thereof.
Thus, there have been described various combinations of inner and
outerwear garments and methods for producing garments of this
construction wherein panty hose, girdles, tights and the like are
combined with skirts, pants and other garments of differing styles
by continuously knitting these basic components. While the garments
and methods for producing same described herein represent the
preferred form of the present invention, it will be understood that
the foregoing disclosure is illustrative only, and that changes in
each of the garments disclosed and each of the steps of the process
for manufacturing same may be made without departing from the
spirit and purpose of this concept.
* * * * *