U.S. patent number 3,677,353 [Application Number 05/055,105] was granted by the patent office on 1972-07-18 for apparatus for controlling well pressure.
This patent grant is currently assigned to Cameron Iron Works, Inc.. Invention is credited to Gerald S. Baker.
United States Patent |
3,677,353 |
Baker |
July 18, 1972 |
APPARATUS FOR CONTROLLING WELL PRESSURE
Abstract
There is disclosed apparatus which includes a choke for
connection to the annulus between a well bore and a drill string
extending into the bore, and a means for operating the choke to
impose a back pressure on drilling fluid in the annulus either
manually or automatically in response to certain well
characteristics so as to maintain a predetermined pressure
differential between it and formation fluid at the bottom of the
well bore.
Inventors: |
Baker; Gerald S. (Houston,
TX) |
Assignee: |
Cameron Iron Works, Inc.
(Houston, TX)
|
Family
ID: |
21995631 |
Appl.
No.: |
05/055,105 |
Filed: |
July 15, 1970 |
Current U.S.
Class: |
175/25;
175/38 |
Current CPC
Class: |
E21B
21/08 (20130101) |
Current International
Class: |
E21B
21/08 (20060101); E21B 21/00 (20060101); E21b
007/00 () |
Field of
Search: |
;175/25,38,218
;166/91 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Brown; David H.
Claims
The invention having been described, what is claimed is:
1. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof; apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke including a
flow-restricting member movable toward and away from a seat for
regulating the outlet fluid pressure, means for causing the
flow-restricting member to move toward and away from the seat to
respectively increase or decrease the outlet fluid pressure
automatically in response to said deviation being respectively
negative or positive, whereby the outlet pressure approaches a
value at which said deviation is zero, means for producing a signal
representing the position of said flow-restricting member, and
means responsive to said signal for controlling the rate of change
of said position.
2. Apparatus of the character defined in claim 1, including means
for causing the flow-restricting member to move away from the seat
for decreasing said outlet fluid pressure automatically in response
to the value thereof exceeding a predetermined level and regardless
of other well characteristics.
3. Apparatus of the character defined in claim 1, including means
for causing the flow-restricting member to move away from the seat
for decreasing the outlet fluid pressure automatically in response
to the rate of increase thereof exceeding a predetermined level and
regardless of other well characteristics.
4. Apparatus of the character defined in claim 6, including means
for producing a sixth signal which represents outlet fluid pressure
to cause the flow-restricting member to move away from the seat for
decreasing said outlet fluid pressure automatically in response to
the value thereof exceeding a predetermined level and regardless of
other well characteristics, and means for producing a seventh
signal which represents the rate of change of outlet fluid pressure
to cause the flow-restricting member to move away from the seat for
decreasing the outlet fluid pressure automatically in response to
the rate of increase thereof exceeding a predetermined level and
regardless of other well characteristics.
5. Apparatus of the character defined in claim 4, including means
for manually producing an eighth signal to selectively cause the
choke to increase or decrease the outlet fluid pressure regardless
of said well characteristics.
6. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof; apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke including a
flow-restricting member movable toward and away from a seat for
regulating the outlet fluid pressure in response to first and
second signals, means for producing a first signal, and means for
producing a second signal which represents the sum of inlet fluid
pressure in a static state as adjusted to include said pressure
differential and fluid pressure loss due to circulation within the
well bore and which cooperates with the first signal to cause the
flow-restricting member to move toward and away from the seat to
respectively increase or decrease the outlet fluid pressure
automatically in response to said deviation being respectively
negative or positive, whereby the outlet pressure approaches a
value at which said deviation is zero, said means for producing the
first signal comprising means for producing a third signal
representing inlet fluid pressure, means for producing a fourth
signal representing the position of the flow-restricting member
with respect to said seat, means for producing a fifth signal
representing a damped position representing signal, and means for
combining said signals in accordance with the equation:
First Signal = Third Signal - Fourth Signal + Fifth Signal,
so as to control the rate at which the flow-restricting member
changes position with respect to said seat.
7. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof; apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke for regulating
the outlet fluid pressure in response to signals, means for
producing a first signal, means for producing a second signal which
varies with well characteristics and cooperates with the first
signal to cause the choke to increase or decrease the outlet fluid
pressure automatically in response to said deviation being
respectively negative or positive, whereby the outlet pressure
approaches a value at which said deviation is zero, and means for
producing a third signal which represents the value of fluid
pressure within the outlet and overrides the first and second
signals to cause the choke to decrease the outlet fluid pressure
automatically in response to the value thereof exceeding a
predetermined level and regardless of said well
characteristics.
8. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof; apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke for regulating
the outlet fluid pressure in response to signals, means for
producing a first signal, means for producing a second signal which
varies with well characteristics and cooperates with the first
signal to cause the choke to increase or decrease the outlet fluid
pressure automatically in response to said deviation being
respectively negative or positive, whereby the outlet pressure
approaches a value at which said deviation is zero, and means for
producing a third signal which represents the rate of change of
fluid pressure within the outlet and overrides the first and second
signals to cause the choke to decrease the outlet fluid pressure
automatically in response to the rate of increase thereof exceeding
a predetermined level.
9. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof; apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke for regulating
the outlet fluid pressure in response to signals, means for
producing a first signal, means for producing a second signal which
varies with well characteristics and cooperates with the first
signal to cause the choke to increase or decrease the outlet fluid
pressure automatically in response to said deviation being
respectively negative or positive, whereby the outlet pressure
approaches a value at which said deviation is zero, means for
producing a third control signal which represents the value of
fluid pressure within the outlet and overrides the first and second
signals to cause the choke to decrease the outlet fluid pressure
automatically in response to the value thereof exceeding a
predetermined level and regardless of other well characteristics,
and means for producing a fourth control signal which represents
the rate of change of fluid pressure within the outlet and
overrides the first and second signals to cause the choke to
decrease the outlet fluid pressure automatically in response to the
rate of increase thereof exceeding a predetermined level.
10. Apparatus for operating a drilling choke in response to the
comparative values of characteristics within a well to the outlet
of which the choke is connected, said apparatus comprising a
reciprocable actuator for connection to the flow-restricting member
of the choke, a source of hydraulic fluid under pressure, a
four-way valve having a spool with oppositely reacting surfaces
thereon responsive to fluid pressure for urging it toward alternate
positions, conduits connecting the source of hydraulic fluid with
the valve and the valve with the actuator for supplying hydraulic
fluid to one side and exhausting it from the other side of said
actuator, upon shifting of said spool to one alternate position,
and means responsive to an imbalance of said values for selectively
admitting pneumatic fluid to one of said surfaces which is at a
higher level than that admitted to the other of said surfaces so as
to move said spool to one of its positions irrespective of the
magnitude of the imbalance.
11. Apparatus of the character defined in claim 10, including means
for producing first and second signals representing the values of
said well characteristics, and means for admitting said pneumatic
fluid includes means for receiving and comparing said signals so as
to determine the imbalance.
12. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof, apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke for regulating
the outlet fluid pressure in response to signals, means for
producing a first signal, means for producing a second signal which
varies with well characteristics and cooperates with the first
signal to cause the choke to increase or decrease the outlet fluid
pressure automatically in response to said deviation being
respectively negative or positive, whereby the outlet pressure
approaches a value at which said deviation is zero, means for
manually producing a third signal which overrides the first and
second signals to selectively cause the choke to increase or
decrease the outlet fluid pressure, and means for producing a
fourth signal which represents the value of fluid pressure within
the outlet and which overrides the first, second and third signals
to cause the choke to decrease the outlet fluid pressure
automatically in response to the value thereof exceeding a
predetermined level.
13. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof; apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke for regulating
the outlet fluid pressure in response to signals, means for
producing a first signal, means for producing a second signal which
varies with well characteristics and cooperates with the first
signal to cause the choke to increase or decrease the outlet fluid
pressure automatically in response to said deviation being
respectively negative or positive, whereby the outlet pressure
approaches a value at which said deviation is zero, means for
manually producing a third signal which overrides the first and
second signals to selectively cause the choke to increase or
decrease the outlet fluid pressure, and means for producing a
fourth signal which represents the rate of change of fluid pressure
within the outlet and which overrides the first, second and third
signals to cause the choke to decrease the outlet fluid pressure
automatically in response to the rate of increase thereof exceeding
a predetermined level.
14. For use in drilling a well into an earth formation containing
fluid under pressure, wherein drilling fluid is circulated through
a drill string extending into a wellbore and through the annulus
therebetween, said string and annulus having upper ends, one of
which is an inlet and the other an outlet, there being a pressure
differential, positive or negative, by which the bottom hole
pressure of the drilling fluid exceeds the formation fluid
pressure, and there being a deviation, positive or negative, by
which said pressure differential exceeds a predetermined value
thereof; apparatus for maintaining said pressure differential at
the predetermined value thereof, comprising a choke for regulating
the outlet fluid pressure in response to signals, means for
producing a first signal, means for producing a second signal which
varies with well characteristics and cooperates with the first
signal to cause the choke to increase or decrease the outlet fluid
pressure automatically in response to said deviation being
respectively negative or positive, whereby the outlet pressure
approaches a value at which said deviation is zero, and means for
manually producing a third signal which overrides the first and
second signals to selectively cause the choke to increase or
decrease the outlet fluid pressure, means for producing a fourth
control signal which represents the value of fluid pressure within
the outlet and which overrides the first, second and third signals
to cause the choke to decrease the outlet fluid pressure
automatically in response to the value thereof exceeding a
predetermined level, and means for producing a fifth control signal
which represents the rate of change of fluid pressure within the
outlet and which overrides the first, second and third signals to
cause the choke to decrease the outlet fluid pressure automatically
in response to the rate of increase thereof exceeding a
predetermined level.
Description
This invention relates to apparatus for use in controlling the
pressure of fluid within a wellbore into which a drill string
extends by means of a back pressure imposed upon the annulus
between the well bore and drill string. More particularly, this
invention relates to improved apparatus of the type shown and
described in U.S. Pat. Nos. 3,443,643, 3,429,385 and 3,477,526.
It has been customary to provide a choke in a manifold connecting
with the annulus beneath a blowout preventer closable about the
drill string in order to establish and maintain a back pressure on
fluid in the annulus which, together with its hydrostatic pressure,
is sufficient to contain the fluids within formations penetrated by
the wellbore - i.e., prevent them from flowing into the wellbore.
In the case of a "kick", the choke must continue to contain the
formation fluid as heavier mud is circulated down the drill string
and up the annulus to "kill" the well. The choke is preferably
adjustable so that, in controlling the well pressure, an attempt
may be made to avoid excessive back pressure which might cause the
drill string to stick, or damage a formation, the well casing, or
the wellhead equipment.
Each of the prior patents discloses apparatus in which the choke is
adjusted in an essentially automatic fashion. Thus, in each case,
pneumatic signals representing the inlet or standpipe pressure and
the circulating pressure loss in the drill string plus the static
pressure adjusted by an amount which represents the desired
pressure differential between drilling fluid pressure and formation
pressure are produced and compared to cause the choke member to
move to an equilibrium position, whereby the deviation of the
pressure differential from the predetermined value thereof is
maintained substantially at zero.
An object of this invention is to provide apparatus of the type
above described in which there is ample force for operating a
four-way valve which directs hydraulic fluid to and from the choke
actuator, regardless of how small the imbalance of the compared
signals might be, or how large the frictional resistance to
movement of the shiftable parts of the valve might be.
Another object is to provide apparatus of this type which causes
the choke to open quickly in response to predetermined conditions
of pressure of the fluid within the outlet or choke manifold; and,
more particularly, in a desired heirarchy with respect to control
of the choke in response to the above-described imbalance.
A further object is to provide apparatus of this type in which the
choke may be opened manually, also in a desired heirarchy with
respect to the other choke controls.
Still another object is to provide such apparatus in which hunting
or overcontrol of the choke is minimized, without delay in choke
response and also in such a manner as to avoid continuous
modulation of the choke.
These and other objects are accomplished, in accordance with the
illustrated embodiment of the present invention, by apparatus
including a hydraulic four-way valve operating the choke and
pneumatic relays for operating the valve. The relays supply
pressure to oppositely reacting pressure responsive surfaces of the
valve in response to, but independently of the amount of, an
imbalance between certain of the characteristics of the well, and
particularly between standpipe pressure and static pressure plus
circulating pressure loss. Thus, ample force is available to
operate the valve regardless of how small such imbalance may be, or
how large the frictional resistance of the valve may be.
This apparatus also includes means for producing signals which
automatically cause the choke to open in response to a
predetermined maximum choke manifold pressure and/or a
predetermined rate of increase in such pressure. More specifically,
these controls are designed to override other signals and thus
protect against undesirable pressure conditions in the manifold
regardless of other well characteristics.
In order to minimize hunting and overcontrol, means are provided
for producing a first signal representing the position of the
flow-restricting member of the choke relative to its seat, and a
second signal representing a lagged position-representing signal.
These signals are combined with the signal representing standpipe
pressure to produce a signal which cooperates with the signal
representing adjusted static pressure plus circulating pressure
loss to limit the rate at which the flow-restricting member changes
position with respect to time. Thus, the choke is immediately
responsive to an adjusted imbalance between signals representing
standpipe pressure and adjusted static pressure plus circulating
pressure loss, and moves in a correcting direction in timed steps
only to the extent necessary to correct the imbalance.
In the drawings, wherein like reference characters are used
throughout to designate like parts:
FIG. 1 is a diagrammatic illustration of the circuitry for
transmitting various signals to the choke of the apparatus; and
FIG. 2 is a sectional view of the choke and a relay for producing a
signal representing the position of the flow-restricting member of
the choke relative to its seat.
With reference now to the details of the above-described drawings,
the choke shown in FIG. 2, and designated in its entirety by
reference character 10, is similar in construction to that shown in
each of U. S. Pat. Nos. 3,429,385 and 3,443,643. Thus, it includes
a body 11 having a flowway therethrough connecting at one end to an
inlet 12 and at the opposite end to an outlet 13. As described and
shown in each of the aforementioned patents, the inlet 12 connects
with a manifold connecting with the annulus between a wellbore and
a drill string extending into the wellbore, and the outlet 13
connects with suitable piping for conveying drilling fluid from the
choke to the mud pits or other suitable places for disposal.
The flowway includes inlet and outlet portions arranged at right
angles and a ring 14 disposed at the intersection of these
angularly arranged flowway portions to provide a seat surrounding
the flowway. A cylindrical flow-restricting member 15 is
reciprocable within a sleeve 16, which is held within the valve
body 11 by a snap ring, for movement toward and away from maximum
flow-restricting position with respect to the seat 14.
The flow-restricting member 15 is so moved by a rod 17 which
extends through an outward extension of sleeve 16 into a cylinder
18 mounted thereon. The free end of the rod 17 connects with a
piston 19 which is sealably reciprocable within the cylinder for
moving the rod and thus the flow-restricting member toward and away
from the seat. More particularly, the piston is urged to the left,
or in a direction to move the flow-restricting member to minimum
flow-restricting position, by means of hydraulic fluid supplied to
the cylinder through a conduit 20. The piston is moved to the
right, or in a direction to move the flow-restricting member to
maximum flow-restricting position, by means of hydraulic fluid
supplied to the cylinder on the lefthand side of the piston through
a conduit 21.
The conduits 20 and 21 are shown in FIG. 1 to connect with a
four-way valve 22 for selectively supplying hydraulic fluid to one
side of the piston 19 and exhausting it from the other, thereby
controlling movement of flow-restricting member 15. As indicated in
FIG. 1, a conduit 23 leads from a pump for supplying hydraulic
fluid from a suitable source to the four-way valve, and a conduit
24 leads from the valve to return the fluid to the source.
As shown diagrammatically in FIG. 1, the valve 22 includes a
housing or casing 25 to which the conduits 20, 21, 23 and 24
connect and a spool 26 reciprocable within the housing between a
neutral position, as shown in FIG. 1, in which the conduits 20 and
21 are disconnected from the conduits 23 and 24, and alternate
positions in which ports within the spool connect the conduits to
direct hydraulic fluid in the desired manner. Thus, as will be
apparent from the arrows on the spool, it may be shifted to the
left so as to supply hydraulic fluid to the lefthand side of the
piston 19 and exhaust it from the righthand side thereof, and thus
urge the flow-restricting member toward maximum flow-restricting
position, or to the right in order to supply hydraulic fluid to the
righthand side of the piston and exhaust it from the lefthand side
thereof so as to urge the flow-restricting member toward minimum
flow-restricting position.
The spool 26 may be sealed with respect to the valve casing or
housing by means of O-rings or the like (not shown) so as to
confine the passage of hydraulic fluid through ports in the spool
in the manner above described. The spool is shifted between its
alternate positions by means of pneumatic fluid supplied to
pressure responsive surfaces 27 and 28 within the valve housing and
on opposite ends of the spool in response to signals emanating from
the circuitry shown in FIG. 1. Springs are disposed on opposite
ends of the spool to urge it to the neutral position shown in FIG.
1 when fluid pressure on its ends are equal.
One such signal (P.sub.pos) represents the position of the
flow-restricting member 15 with respect to the seat 14 and is
produced by means of a relay 29 (FIG. 2) adapted to sense the
position of the flow-restricting member and transmit a signal
representing same to the circuitry through a conduit 30. For this
purpose, a tailrod 31 extends from the left side of the piston 19
and through the cylinder to the exterior thereof. The end of the
tailrod faces a rod 32 extending from the relay, and a compression
coil spring 33 is disposed between the two rods. Thus, movement of
the tailrod 31 toward and away from the relay, and thus the
position of the flow-restricting member 15 relative to the seat 14,
is reflected by an increase or decrease in the force of the spring
and thus the force on rod 32.
The relay may be of conventional construction, such as a "Model
405" pneumatic force transmitter manufactured and sold by Moore
Products Co., of Spring House, Pa., and adapted to receive
pneumatic fluid through a conduit 35 for supplying the signal. As
will be apparent, when the flow-restricting member moves away from
maximum flow-restricting position, it compresses the spring 33 so
as to increase P.sub.pos and, conversely, when the flow-restricting
member moves toward maximum flow-restricting position, it permits
the spring 33 to expand to reduce P.sub.pos.
Preferably, P.sub.pos is indicated on a control panel of the
general nature described in the above-mentioned patents, whereby
this information may be used by personnel in charge of operation of
the apparatus.
The apparatus also includes a means for producing a signal
(P.sub.sp) representing the pressure of fluid within the standpipe,
means for producing a signal (P.sub.st) representing the pressure
of the fluid in the standpipe in a static state, as adjusted to
reflect a desired pressure differential, and means for producing a
signal (.DELTA.P) representing the pressure loss due to fluid
circulation. These well characteristics are sensed and signals
representing same are produced and preferably indicated on the
control panel in the manner shown and described in U. S. Pat. Nos.
3,443,643 and 3,429,385.
As shown in FIG. 1, p.sub.pos is transmitted through conduit 30,
and P.sub.sp is transmitted through a conduit 37 to a relay 36.
Additionally, a conduit 38 connects the conduit 30 with the relay
and has a lag element 39 therein as well as an accumulator 40
intermediate the lag element and the relay 36. Thus, a signal
(P.sub.lag) representing a lagged P.sub.pos is transmitted through
the conduit 38 to the relay 36.
The relay 36 may be any commercially available summing relay, such
as the "Model 68-1" which is manufactured and sold by the
aforementioned Moore Products Co., for combining the aforementioned
signals in a manner to produce an output signal (P.sub.out) in
accordance with the following equation:
P.sub.out = P.sub.sp + P.sub.lag - P.sub.pos.
Thus, as indicated diagrammatically in FIG. 1, P.sub.sp is
introduced into the top port, and P.sub.lag and P.sub.pos into the
upper and lower side ports, respectively, of the relay, and the
relay includes a pilot valve 36a adapted to receive supply pressure
at 40 p.s.i. through a conduit 42 and to produce and transmit
P.sub.out through a conduit 43.
P.sub.st and .DELTA.P are transmitted through conduits 44 and 45,
respectively, to the upper port and upper side port of a relay 46
similar to the relay 36, where they are combined to produce and
transmit through the conduit 47 a signal representing the sum of
P.sub.st and .DELTA.P. As in the case of the relay 36, the relay 46
includes a pilot valve 46a to which pneumatic fluid at 40 p.s.i. is
supplied through a conduit 48.
P.sub.out is transmitted through branches 43a and 43b of conduits
43, and the signal from relay 46 is transmitted through branches
47a and 47b of the conduit 47, to the relays 49 and 50. The relays
49 and 50 function as on-off switches and, for this purpose, each
may comprise a "Model 68-5" relay manufactured and sold by the
aforesaid Moore Products Co. and internally ported to provide a
feedback of the output signal therefrom. Thus, as shown in FIG. 1,
the output signal from the relay 49 transmitted through conduit 51
is fed back to the relay through conduit 52, and the output signal
from the relay 50 transmitted through conduit 53 is fed back to the
relay through conduit 54.
As shown in FIG. 1, P.sub.out is transmitted to an upper side port
of the relay 49 and to a lower side port of the relay 50.
Conversely, the signal from relay 46 is transmitted to a lower side
port of the relay 49 and an upper side port of the relay 50. A
supply of pneumatic fluid of 20 p.s.i. is fed to each of the relays
49 and 50 through a conduit 55 for use in operating the pilot valve
56 of the relay 49 and the pilot valve 57 of the relay 50.
In a relay of this type, when the sum of the signals into the upper
side port and the upper feedback port is greater than the signal
into the lower side port, the pilot valve opens to produce an
output signal equal to full supply pressure. When said sum is less,
the pilot valve vents supply pressure.
Thus, with reference to the particular circuit shown in FIG. 1,
when P.sub.out from relay 36 is greater than the sum of P.sub.st
and .DELTA.P, relay 49 will supply a signal to the conduit 51 equal
to 20 p.s.i., and relay 50 will supply a signal to conduit 53 which
is zero. On the other hand, when the sum of signals P.sub.st and
.DELTA.P is greater than P.sub.out, the relay 50 will supply a
signal of 20 p.s.i. to conduit 53, and relay 49 will supply a
signal to conduit 51 which is zero.
As shown in FIG. 1, conduit 51 is connected to the left end of
valve 22, and conduit 53 is connected to the right end thereof.
Consequently, the signal in 51 acts over surface 27 on the spool to
urge it to the right, and the signal in 53 acts over surface 28 on
the spool to urge it to the left.
Thus, assuming the apparatus is set for automatic control and choke
manifold pressure is within preset limits, an imbalance of the well
characteristics due to a standpipe pressure greater than the sum of
adjusted static pressure and circulating pressure loss causes the
spool 26 of valve 22 to move to the right and thereby reduce choke
manifold pressure, and thus eventually standpipe pressure.
Conversely, an imbalance due to standpipe pressure less than said
sum causes the spool to move to the left to increase choke manifold
fluid pressure and thus standpipe pressure.
When P.sub.sp equals P.sub.st plus .DELTA.P, the flow-restricting
member of the choke is stationary. At this time, P.sub.out equals
P.sub.sp, because P.sub.pos equals P.sub.lag to the equation above.
Thus, the signals from relays 49 and 50 are equal, and the spool
will assume the neutral position shown in FIG. 1.
In the event P.sub.sp increases, p.sub.out will also increase,
which, for reasons above described, will cause the choke to move in
an opening direction toward minimum flow-restricting position. As
the flow-restricting member of the choke begins to open, the spring
33 will be compressed so as to increase P.sub.pos. This increase in
P.sub.pos will offset the increase in P.sub.sp so as to return
P.sub.out to its original value equal to the sum of P.sub.st and
.DELTA.P, as a result of which the choke will stop movement.
Since the choke and thus the flow-restricting member are now
stationary, P.sub.pos will remain constant. However, P.sub.lag will
continue to increase slowly until it reaches the value of
P.sub.pos. When P.sub.lag reaches the value of P.sub.pos, P.sub.out
will again increase to the increased value of P.sub.sp. As a
result, the flow-restricting member will move another step in an
opening direction, and this process will be repeated until the
value of P.sub.sp reaches the proper value to null the system -
i.e., until it equals the sum of P.sub.st and .DELTA.P. Thus, the
rate of change of position of the flow-restricting member is
limited to an extent dependent upon the setting of lag element
39.
In the event P.sub.sp decreases, the flow-restricting member of the
choke will be caused to move step-by-step at a limited rate in a
closing direction - i.e., toward maximum flow-restricting
position.
As shown in FIG. 1, shuttle valves 58, 60 and 62 are disposed in
conduit 51, and a shuttle valve 64 is disposed in conduit 53. As
also shown in FIG. 1, each of the shuttle valves is connected to a
conduit for receiving, under circumstances to be described, a
pneumatic signal which overrides the signals transmitted from the
relays 49 and 50 during the above-described automatic control of a
well. Thus, as will be apparent from the cross-sectional view of
the shuttle valve 58, which is typical of shuttle valves 58, 60, 62
and 64, a ball-shaped valve element is adapted to shift in a
direction to admit the stronger of the two signals it receives to
the downstream portion of the conduit 51 or 53.
As previously described, the apparatus includes means for producing
overriding signals representing a pressure within the choke
manifold greater than a predetermined maximum, as well as a rate of
change of pressure in the choke manifold greater than a
predetermined rate. For this purpose, the apparatus includes a
means for sensing manifold pressure and producing a signal
(P.sub.cm) representing same, as described in either of the
aforementioned U.S. Pat. Nos. 3,443,643 or 3,429,385. Also, as in
the prior apparatus, the value of choke manifold pressure may be
indicated on the control panel.
As shown in FIG. 1, P.sub.cm is transmitted through branches 66a
and 66b of a conduit 66 to each of relays 67 and 68, which are
similar to the relays 49 and 50 in that each functions as an on-off
switch. Thus, as in the case of the relays 49 and 50, each such
relay 67 and 68 may comprise the aforementioned "Model 68-5"
computing relay, and thus includes upper and lower side ports for
receiving signals to be compared as well as an upper port for
receiving a feedback signal through conduit 75 or 76. Additionally,
relay 68 includes a negative bias, as indicated diagrammatically in
FIG. 1.
As shown in FIG. 1, pressure at 40 p.s.i. is supplied through
conduits 71 and 72 to each of pilot valve 69 of relay 67 and the
pilot valve 70 of relay 68. Thus, upon opening of pilot 69, relay
67 will transmit a 40 p.s.i. signal through conduit 73 to shuttle
valve 58, and upon opening of pilot 70, relay 68 will transmit a 40
p.s.i. signal through conduit 74 to shuttle valve 60.
As indicated in FIG. 1, P.sub.cm is transmitted through conduit 66a
to the upper side port of the relay 67, and another signal
representing the maximum allowable choke manifold pressure is fed
to the lower side port of the relay 67. This latter signal is
produced by setting a maximum allowable choke manifold pressure on
the panel above mentioned. These two signals are so combined by the
relay 67 that when actual choke manifold pressure is greater than
maximum allowable choke manifold pressure, the pilot valve 69 will
be opened so as to produce a signal of 40 p.s.i., which is
transmitted through the conduit 73 to the shuttle valve 58.
As will also be understood from FIG. 1, P.sub.cm is also
transmitted through conduit 66b to the upper side port of relay 68.
It is also introduced into a conduit 78 connecting with the conduit
66 where it is lagged by means of an adjustable lag element 77
before being fed into the lower side port of the relay 68 to
produce a signal P.sub.lag .
The aforementioned negative bias on relay 68 will effectively
determine the rate of change in choke manifold pressure at which
the pilot valve 70 will open to produce a 40 p.s.i. signal in
conduit 74. That is, the bias will combine with P.sub.lag to
produce a sum which is either greater or less than the P.sub.cm
transmitted to the relay. Since any change in choke manifold
pressure will be lagged through the conduit 78, there is a rate of
increase at which P.sub.cm will be stronger than the sum of
P.sub.lag plus the negative bias. When this point is reached, the
pilot valve 70 will be opened so as to transmit full supply
pressure at 40 p.s.i. through the conduit 74 to the shuttle valve
60.
The signals transmitted through conduit 73 or 74, when they occur,
are stronger than the signal from relay 49, so either will override
the latter signal and thus shift the corresponding shuttle valve 58
or 60 to a position for transmitting it to the downstream portion
of the conduit, regardless of the magnitude of the signal from
relay 49.
Each of the signals delivered through conduits 73 or 74 is also
stronger than any signal supplied to valve 22 by relay 50.
Furthermore, these signals are stronger than and thus override any
signals which would otherwise be transmitted to the conduits 51 and
53 by the manual control to be described below. Consequently, the
signal transmitted to the surface 27 of the spool 26 will in any
case be stronger than the signal transmitted to the surface 28,
whereby the spool is caused to shift to the right and thereby cause
the choke to be moved in an opening direction.
Assuming that either of these latter signals has thus shifted the
spool 26 to the right, but that the choke manifold pressure has
dropped below the maximum, or has returned to a rate of change
below the permissible rate of change, the four-way valve 22 will be
automatically returned to automatic operation.
The manual control for the apparatus includes a four-way valve 80
for supplying pneumatic fluid to the valve 22 to selectively move
the choke to opened or closed position regardless of the
relationship of standpipe pressure to the sum of static pressure
plus circulating pressure loss, assuming of course that manifold
pressure is within preset limits. Thus, as noted above, this means
for manually operating the choke is adapted to be overriden by
either the maximum choke manifold pressure control or rate of
change of choke manifold pressure control.
Valve 80 is connected to the shuttle valve 62 by conduit 81 and to
the shuttle valve 64 by conduit 82. It is adapted to receive
pneumatic fluid at 30 p.s.i. through conduit 83, and to exhaust
pneumatic fluid through a conduit 84. As in the case of valve 22,
it includes a casing 85 and a spool 86 reciprocable within the
casing between a neutral position in which the conduits 83 and 84
are disconnected from the conduits 81 and 82, as shown in FIG. 1,
and alternate positions to the left to supply pneumatic fluid to
the conduit 82 and return it to the exhaust through conduit 81, and
to the right to supply pneumatic fluid through conduit 81 and
exhaust it by means of the condit 82.
As indicated diagrammatically in FIG. 1, there is a lever on the
lefthand end of the four-way valve 80 for manually moving it
between the neutral ("auto") position, in which it is ineffective,
and either "open" or "close" positions in which the spool 86 is
shifted to either its right or lefthand position. When the spool is
in its righthand or opening position, pneumatic fluid is
transmitted to the conduit 81 and exhausted through conduit 82.
Assuming that neither maximum choke manifold pressure nor maximum
rate of change of manifold pressure has been exceeded, the 30
p.s.i. signal in the conduit 81 will override any signal from relay
49 to shift the shuttle valve 62 and thus connect conduit 81 to
conduit 51.
In order to manually move the choke in a closing direction, the
hand lever shown in FIG. 1 is moved to the "close" position, which
shifts the spool 86 to the left so as to connect supply pressure of
30 p.s.i. with the conduit 82. Assuming that neither choke manifold
pressure maximum or rate of change choke manifold pressure
permissible has been exceeded, the signal in conduit 51 will be
either zero or 20 p.s.i. Consequently, the signal in conduit 82
will override any signal from relay 50 to shift shuttle valve 64 to
a position connecting the conduit 82 with the conduit 53 and thus
supply a signal of 30 p.s.i. to the right-hand end of the spool 26.
This, of course, causes the spool 26 to be moved to the left to
cause the choke to be urged in a closing direction.
It will be understood that under any of the circumstances above
mentioned - i.e., whether the system is on automatic or manual
control, or whether or not one or both maximum choke manifold
pressure or maximum rate of change of choke manifold pressure has
been exceeded, a pneumatic pressure signal will be supplied to one
end surface of the spool 26 which is significantly greater than the
pneumatic pressure signal supplied to the other end surface
thereof. In some cases, the differential may be as much as 40
p.s.i., and in any case the differential will be at least 10 p.s.i.
Consequently, the force available greatly exceeds the force
required to shift the spool 26 of the hydraulic four-way valve
22.
From the foregoing it will be seen that this invention is one well
adapted to attain all of the ends and objects hereinabove set
forth, together with other advantages which are obvious and which
are inherent to the apparatus.
It will be understood that certain features and subcombinations are
of utility and may be employed without reference to other features
and subcombinations. This is contemplated by and is within the
scope of the claims.
As many possible embodiments may be made of the invention without
departing from the scope thereof, it is to be understood that all
matter herein set forth or shown in the accompanying drawings is to
be interpreted as illustrative and not in a limiting sense.
* * * * *