U.S. patent number 3,677,178 [Application Number 04/706,286] was granted by the patent office on 1972-07-18 for dry planographic plates and methods, production and use.
This patent grant is currently assigned to Scott Paper Company. Invention is credited to Harry F. Gipe.
United States Patent |
3,677,178 |
Gipe |
July 18, 1972 |
DRY PLANOGRAPHIC PLATES AND METHODS, PRODUCTION AND USE
Abstract
A new "dry planographic" plate comprised of a flexible substrate
having coated thereon a cured solid but elastic silicone rubber
film which will not remove conventional lithographic ink from an
ink roller on a printing press, a method of producing this plate
and a new "dry planographic" process wherein the new planographic
plate of the present invention is not wet with a fountain
solution.
Inventors: |
Gipe; Harry F. (Baltimore,
MD) |
Assignee: |
Scott Paper Company (Delaware
County, PA)
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Family
ID: |
27051538 |
Appl.
No.: |
04/706,286 |
Filed: |
February 19, 1968 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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494768 |
Oct 11, 1965 |
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Current U.S.
Class: |
101/450.1;
101/456; 101/460; 101/466; 427/144; 427/265; 427/288; 428/156;
430/162; 430/303; 430/531; 430/272.1 |
Current CPC
Class: |
G03F
7/0752 (20130101); G03F 7/04 (20130101); B41N
1/003 (20130101); Y10T 428/24479 (20150115) |
Current International
Class: |
B41N
1/00 (20060101); G03F 7/075 (20060101); G03F
7/04 (20060101); B32b 025/20 (); B41m 001/00 ();
B41n 001/12 () |
Field of
Search: |
;101/450,456,457,460-467,453 ;96/31,33,75,32,36.3
;117/135.1,62.2,161ZA,37R,38,45 ;106/2,23,24,25,28,29 ;204/17
;161/206,207,209,116 ;260/465 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Burnett; Robert F.
Assistant Examiner: Moxon, II; George W.
Parent Case Text
RELATIONSHIP TO OTHER APPLICATION
The present application is a continuation-in-part of my co-pending
application entitled "Method for Preparing Dry Lithographic
Plates," Ser. No. 494,768, filed Oct. 11, 1965 and now abandoned.
Claims
I claim:
1. A dry planographic printing plate comprising a base layer
sufficiently strong to withstand the stresses normally encountered
in a printing process, and at least two additional layers disposed
in superimposed relation to each other and both overlying said base
layer, one of said additional layers being a layer of silicone
rubber material and another of said additional layers being capable
of being removed in selected areas so as to define the boundaries
of an image to be printed from said plate, said silicone rubber
material being adapted in the absence of dampening to provide an
ink repellent background for said image.
2. A dry printing plate comprising a base layer having sufficient
strength to withstand the stresses normally produced by a printing
process, a layer of silicone rubber material overlying said base
layer, and a continuous chemically etchable metallic layer mounted
on the outside surface of the silicone rubber layer and capable of
being etched away in selected areas so as to define the boundaries
of an image to be printed from said plate, said silicone rubber
material being adapted in the absence of dampening to provide an
ink repellent background for said image.
3. The printing plate of claim 1 wherein said second layer overlies
said layer of silicone rubber material.
4. The printing plate of claim 1 wherein said second layer is
between said layer of silicone rubber material and said base
layer.
5. A dry planographic printing plate comprising a base layer and at
least two additional layers disposed in superimposed relation to
each other and both overlying said base layer, one of said
additional layers being a layer of silicone rubber material, and
another of said additional layers being light sensitive and capable
of being removed in selected areas so as to define the boundaries
of an image to be printed from said plate, said silicone rubber
material being adapted in the absence of dampening to provide an
ink repellent background for said image.
6. The printing plate of claim 5 wherein said light sensitive layer
overlies said layer of silicone rubber material.
7. The printing plate of claim 5 wherein said light sensitive layer
is between said layer of silicone rubber material and said base
layer.
8. An imaged dry planographic printing plate, which accepts ink in
the image area and prints therefrom, and repels ink in the
non-image area, comprising a base layer, an ink-receptive image
area, and a silicone rubber material overlying said base layer and
providing the ink repellent non-image area.
9. A process for printing planographically in the absence of
dampening with an imaged dry planographic printing plate which
accepts ink in the image area and prints therefrom and which repels
ink in the non-image area, which process comprises rolling the
surface of the imaged dry planographic printing plate with ink in
the absence of dampening whereby the ink is contacted with the
image and the non-image areas of the plate, the ink being repelled
in the non-image area by a silicone rubber material and the ink
being accepted in the image area, and thereafter transferring ink
accepted in the image area to an ink-receptive surface.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a new form of planography or
planographic printing which may be called "dry planography."
Planography, as the name implies, is printing from a printing plate
or equivalent surface which is substantially level or plane.
The most important branch of conventional planography is
lithography, which is based on the mutual repellency of oil and
water. In practice, a lithographic plate, which may be made of
stone, coated or roughened metal, coated paper, or coated plastic
film, has affixed thereto an image that is repellent to water but
that readily accepts greasy printing ink. The methods of producing
the images are well known to those skilled in the art. After the
plate has been imaged, an aqueous lithographic solution which
usually contains an acid phosphate salt is applied to the plate.
The aqueous lithographic solution may also contain glycerine or
other humectant and gum arabic. The water repellent image is not
wet by the lithographic solution, but the unimaged background areas
are all wet by the solution. Following the wetting of the unimaged
areas, a roller covered with greasy lithographic printing ink is
rolled across the surface leaving a film of ink on the image but
not on the wet background areas. This ink film can then be
transferred to another surface brought into contact therewith, such
as the paper sheet in direct lithography or the offset blanket in
offset lithography. Before another print is made from the plate, a
fountain roller applies more aqueous lithographic solution to the
plate and an inking roller applies more ink to the image. Then
another print is made. The process can be repeated for as many
prints as are desired.
In the history of commercial offset lithography, the fact that
water must be used to prevent ink from sticking to the background
has been one of the major technical problems which has slowed the
growth of commercial offset lithography. Special inks had to be
developed which would not mix with the water. Special rollers had
to be developed that would continue to carry ink in the presence of
water and not "strip" . Special papers had to be developed in which
the adhesives were insolubilized so that the water would not
penetrate and in turn allow the printing stresses to pull the paper
and/or coatings thereon apart. All these developments either made
the plates, inks and rollers more costly to make or led to
compromises which resulted in the loss of other desirable
characteristics. The present invention is directed to a dry
planographic process which eliminates the use of a water fountain
and the attendant difficulties arising from the use thereof.
Furthermore, in offset lithography a careful balance must be
maintained between the amount of ink fed to the printing plate and
the amount of water applied to the surface of the plate. Too much
water causes weak prints and insufficient water allows the
non-image areas to pick up ink and to print. With the new plate and
new dry planographic process of the present invention, only the ink
feed needs to be controlled.
The new planographic plate and new dry planographic method of the
present invention do not require the use of a fountain solution of
any type. The new planographic plate can be completely dry when
mounted on the printing press and is run without having hydrocarbon
fountain solutions as described by Greubel in U.S. Pat. Nos.
3,209,683; 3,241,486 and 3,356,030 or water applied to its surface
before or during the run. When imaged with an oleophilic image and
rolled over the greasy printing ink, the oleophilic image takes up
the ink, but the silicone rubber background of the plate rejects
the ink. Therefore, only the oleophilic image areas print and the
background or non-imaged areas remain clean. In another adaptation,
when the plate is imaged with a hydrophilic image, it can be rolled
over with water-base or glycol-base ink which will adhere to the
hydrophilic image but be rejected by the background areas. Thus,
the present invention provides an additional advantage over prior
art lithographic plates and processes in that the plate of the
present invention can be imaged with either a hydrophilic or
oleophilic image which allows the use of wither water-base or oil
base inks.
This novel plate also permits much simpler press design than either
offset lithography or letterpress. Letterpress requires very
precise positioning of the plate for both inking and impression.
Massive, costly presses are required to achieve the desired
precision. Such presses would not be necessary for the use of the
plate of the present invention. Furthermore, in offset lithography
the water applying systems have never been satisfactory.
Improvements in molleton covering materials and fairly complex
metering systems have decreased the problem somewhat, but the water
application systems still need further refinement. "Dry
planography" employing the new plates and method of the present
invention permits the building of a much simpler press without a
water or hydrocarbon application system. Along with this
simplification less precautions need to be taken to prevent the
corrosion which is caused by the acidic fountain solutions used in
lithography.
In printing metal foils and plastic films by offset lithography,
the water used to wet the plate is very troublesome as it is not
absorbed by the films being printed as it would when paper is being
printed. This causes additional problems in ink emulsification,
press balance, and unwanted wetting of the product. "Dry
planography" is, therefore, more satisfactory for the printing of
materials that do not absorb water.
Another unusual and advantageous application of this novel plate is
on letterpress machines where the dry plates may be mounted type
high on either a flat bed or rotary press and clean copy may be
produced from this planar surface since the ink will only be
transferred to the plate in the image areas. The non-image areas of
the plate will not accept ink because there is insufficient
adhesion between the ink and plate surface.
Various silicon containing materials have been employed in the
production of lithographic plates, e.g., soluble silicates, U.S.
Pat. No. 3,085,008; colloidal hydrated silica and polymerized
silicic acid, U.S. Pat. No. 2,714,066; and ink receptive
organosilicones, U.S. Pat. No. 2,804,388. In all of these cases, a
conventional aqueous fountain solution is employed to prevent the
ink from sticking to the hydrophilic surfaces. The Greubel et al
patents, U.S. Pat. Nos. 3,209,683; 3,241,486 and 3,356,030, employ
thermo-setting alkyl and aryl substituted polysiloxanes in the
production of a planographic plate which must be wet with a
hydrocarbon fountain solution to prevent the ink from adhering to
the silicone surface.
SUMMARY OF THE INVENTION
The present invention is directed to a new planographic plate, a
method of producing the new planographic plate and a new dry
planographic printing method employing the new plates herein
described.
The new planographic plate of the present invention comprises a
sheet of flexible substrate sufficiently strong to withstand the
stresses normally employed in a lithographic printing process; said
substrate having coated on at least one surface thereof a layer of
silicone rubber that will not remove conventional lithographic
printing ink from an inking roller of a printing press.
The term silicone rubber as employed in the present specification
and claims represents a diorganopolysiloxane composition which upon
curing to a solid elastic state provides a surface will not remove
conventional lithographic printing ink from an inking roller.
Representative silicone rubbers to be employed in the present
invention result from the curing of a diorganopolysiloxane selected
from the group consisting of
a. linear diorganopolysiloxanes having terminal silicon-bonded
acyloxy groups;
b. linear diorganopolysiloxanes having terminal reactive
end-blocking groups and a metal salt of carboxylic acid; and
c. linear fluid diorganopolysiloxanes having terminal
silicon-bonded hydroxy groups, a metal salt of an organic
carboxylic acid and a member of the group consisting of an alkyl
silicate or methyl hydrogen polysiloxanes. The term
diorganopolysiloxane as employed herein represents disubstituted
polysiloxanes wherein the substituents are monovalent aliphatic or
cyanoalkyl groups having from one to four carbon atoms, inclusive.
Representative aliphatic and cyanoalkyl groups include methyl,
ethyl, propyl, butyl, vinyl, allyl, beta-cyanoethyl,
beta-cyanopropyl and halo alkyl groups such as
3,3,3-trifluoropropyl and chloromethyl. Representative metal salts
of organic carboxylic acids include tin naphthenate, tin octoate,
lead octoate, tin oleate, iron stearate, tin butyrate, dibutyl tin
dilaurate, dibutyl tin diacetate, zinc naphthenate, lead
2-ethylhexoate and the like with the tin and zinc salts generally
being preferred. The term reactive end groups as employed in the
present invention designates acetoxy, hydroxy and oxime groups.
The diorganopolysiloxane compositions employed to produce the solid
but elastic silicone rubber films of the present invention are
conveniently applied to at least one surface of the flexible
substrate in the form of an aqueous emulsion or aqueous or solvent
dispersion. The diorganopolysiloxane compositions are applied to
the substrate by means of a blade coater, Mayer bar, reverse roll
coater, knife or by other commonly employed coating techniques. The
surface to be coated should be clean and preferably dry when the
diorganopolysiloxane composition is applied. The silicone rubber
film can be of any desired thickness as long as the film is
coherent, continuous and securely bonded to the substrate. It has
been found convenient to apply the diorganopolysiloxane composition
in an amount sufficient to provide a coating of silicone rubber
having a thickness of from 0.02 to 0.2 mils. Films thicker than 0.2
mils can be employed; however, they are generally not deemed to be
necessary.
Following the application of the diorganopolysiloxane composition
to the surface of the substrate, the diorganopolysiloxane
composition must be allowed to cure to produce the solid but
elastic silicone rubber. Most of the diorganopolysiloxane
compositions of the present invention cure at room temperature. The
curing generally takes place within minutes to 24 hours. However,
the curing time will vary according to thickness of the film,
humidity and temperature. While most of the diorganopolysiloxanes
cure at room temperatures and, therefore, do not require additional
heating, the coated plate can be heated to decrease the cure time
if desired. When employing a diorganopolysiloxane composition
comprising a fluid diorganopolysiloxane having terminal silicon
bonded hydroxy groups, a metal salt of a carboxylic acid and a
methylhydrogen polysiloxane, heat curing is recommended,
temperatures of from 90.degree. to 500.degree. F are operable and
temperatures between 90.degree. and 160.degree. F are preferred.
Curing is obtained by heating the film to be cured for a period of
from about 10 seconds to about 3 minutes or more.
The flexible substrate employed in the present invention should be
sufficiently flexible that it can be mounted on a lithographic
press and strong enough that it can withstand the stresses normally
produced by the lithographic process. Representative substrates
include coated papers, metals or plastics such as polyethylene
terephthalate). While aluminum appears to be the preferred metal
substrate on the basis of cost, handling properties, and the like,
sheets of lithographic zinc, foils of copper, steel and copper
surfaces all can be employed as the flexible substrate in the
present invention.
Any grade of paper can be employed as the substrate in the present
invention provided that it has the strength to withstand the
stresses normally employed in the lithographic process. Such papers
are well known in the art and generally range from 70 to 250 pounds
per ream. The diorganopolysiloxane compositions employed to produce
the solid but elastic silicone rubber coating can be applied
directly to the surface of the paper. However, such application
often requires the use of relatively large amounts of
diorganopolysiloxane compositions and the use of such large amounts
is generally not economically desirable. Therefore, in a convenient
procedure, the surface of the paper plate is precoated prior to the
application of the diorganopolysiloxane composition. The precoat
serves to "hold out" the aqueous emulsion or organic solvent
carrier employed in the application of the diorganopolysiloxane
composition. Coatings which provide the desired carrier "hold out"
and are useful in the present invention include polyvinyl alcohol,
casein, starch, carboxylated starch, hydroxyethylated starch, alpha
protein, styrene butadiene based coatings, acrylic copolymer
coatings, vinyl acetates, fluorocarbons and the like. Such coatings
may contain fillers, pigments, antifoam agents, spreading agents
and other additives commonly employed in paper coating
compositions. A coated paper substrate designed to give 15,000 or
more copies is easily provided by a paper base made from moderately
beaten chemical wood pulp fibers and weighing from 80-90 pounds per
ream of 500 sheets (25 .times. 38 inches in size). A specific
example of a suitable paper is one weighing 87 pounds per ream made
from a furnish containing beaten wood pulp fibers of coniferous and
deciduous trees, a small portion of clay filler, rosin size and
alum. The paper is then coated on one or both sides with about 10
pounds per ream dry weight of clay and casein in a 5:1 ratio. The
sheet is then dried and calendered.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1, 2, 3, 4, 5(a) and 5( b) are enlarged cross-sections of
plates having an ink-repellent silicone rubber background.
DETAILED DESCRIPTION
The new planographic plate of the present invention as depicted by
FIG. 1 is comprised of a flexible substrate 5 having at least one
surface thereof continuously coated with a film 6 of solid but
elastic ink-repellent silicone rubber. Following the curing of the
diorganopolysiloxane to obtain the solid but elastic silicone
rubber layer, the plate is ready to be imaged. A short run imaged
plate is produced by passing the plate through a xerographic
electrophotographic copier. In this process, a powder image
previously electrostatically formed on a selenium-plated drum is
transferred by contact to the plate. The plate and image are then
heated to cause the powder particles to fuse to each other and to
the surface of the plate. The imaged plate produced in this manner
is mounted on a printing press, inked and used to produce clean
copies having no ink in the background areas. This method of
imaging the plate is useful for producing copies of line copy and
the like.
A pre-sensitized plate as illustrated by FIG. 2 is prepared by
applying to the cured solid but elastic surface of the silicone
rubber film 6 one of the water soluble photo-responsive diazo
compounds employed in conventional diazo-sensitized lithographic
plates. The dried powdered photo-responsive diazo compound is
rubbed over and onto the surface of the silicone rubber to produce
a photo-responsive diazo layer 13 which adheres to the surface of
the silicone rubber. The excess diazo not adhering to the surface
is removed by light brushing, air knife or the like. The sensitized
plate thus prepared is exposed through a negative transparency 14
to radiation having a wave length of the proper magnitude to
initiate the photo-response of the diazo layer. Generally, actinic
radiation will be sufficient to initiate the photo-responsive
reaction. However, radiation having a wave length outside of the
range of actinic radiation may be employed when necessary. During
the radiation procedure, those areas of the plate exposed to
radiation become insoluble and oleophilic forming an image area 15
which adheres to the silicone rubber layer 6. Following the
radiation or exposure procedure, the surface of the plate is washed
with water to remove the unexposed water soluble diazo compound
leaving bared surfaces 16 of ink repelling silicone rubber as the
background. The washed plate is then dried and mounted on a
printing press. The rotating ink rollers of the press are applied
to the surface of the plate inking the oleophilic image areas but
leaving the unimaged silicone rubber background areas clear.
In another embodiment of the present invention is illustrated by
FIG. 3, the ink repellent silicone rubber is applied to the surface
of a conventional pre-sensitized lithographic plate to provide in
the non-imaged areas a silicone rubber surface which will not
remove ink from ink rollers and, therefore, does not require
wetting with a fountain solution. This embodiment results in the
formation of a long run pre-sensitized plate that can be imaged by
exposure through a positive transparency and can be made as
follows. A flexible substrate such as an aluminum-base
diazo-sensitized plate as disclosed in the Case and Jewett U.S.
Pat. No. 2,714,066 or a paper-base sensitized plate as disclosed in
the Brinnick et al U.S. Pat. No. 2,778,735 is prepared. The
diazo-sensitized plate comprised of a substrate 20 and a diazo
coating 21 is then coated with a layer 22 of silicone rubber as
herein defined. The silicone rubber is applied by conventional
coating methods, and if desired, can be further squeegeed or wiped
down with a soft cloth to leave a film which after hardening may be
as thin as 0.05 mils or even 0.02 mils. A thicker film, for example
from 0.05 to 0.02 mils, can be left if desired. A very thin film
may harden sufficiently in about half an hour, especially if the
atmosphere is rather humid. But ordinarily, especially for thicker
films, it is preferred to let the film age for about 24 hours
before developing an image formed thereon. A latent image itself
can be formed in the film any time after the film has become
reasonably firm by exposure of the plate through a positive
transparency 23. This exposure insolubilizes the underlying diazo
compound in the exposed areas 24, that is the background or
non-image area, but leaves the diazo compound unchanged and still
soluble in the image area 26. The latent image so formed can then
be developed at once, or if desired the development can be
postponed for 24 hours or longer. Development is readily
accomplished merely by swabbing the surface with a cotton pad wet
with water containing a small amount of a wetting agent such as
sodium lauryl sulfonate, alkyl phenyl ethers, polyethylene glycol,
trimethyl nonyl ether of propylene glycol, polyalkylene glycol
ethers and the like. The swabbing does not affect the background
area 24 where the exposed diazo compound apparently acts to bond
the silicone rubber to the underlying base; but in the imaged areas
26 the silicone rubber and the underlying still soluble diazo
compound are removed by the swabbing, laying bare the surface of
the original substrate. In those cases where the silicone rubber
layer is unusually thick or has been aged for a considerable
period, the swabbing liquid may be a mixture of equal parts of
trichloroethane (sold as P & J cleaner) and xylene and about
one-fourth part of ethylene glycol. The bared surface of the
substrate in the image area 26 accepts ink from the rotating inking
rollers and prints it either directly upon paper or upon an offset
blanket which will transfer the print to paper. Normally the
substrate image, when dry, will accept either oil-base ink or
aqueous-base ink, depending upon which is applied first. In most
cases, the layer of silicone rubber will be thin enough that the
recesses left by its removal in the image area are so shallow that
the plate can be considered to be a planographic plate. Of course,
thicker layers of silicone rubber can be used, and in such cases
the image areas 26 may be too deep to be inked by the usual inking
roller. Deep image recesses may be filled with ink-receptive matter
to make the image flush with the plate surface. For use when
printing with greasy lithographic ink is contemplated the recess
filler used should be oleophilic, e.g., a viscous polyvinyl acetate
emulsion, asphaltum, lacquers or the like. When use of aqueous ink
is contemplated, the recess filler should be hydrophilic, for
example, a mixture of zinc-carboxymethylcellulose and clay, or the
like.
In a still further embodiment of the present invention, as
illustrated by FIG. 4, a long lasting plate that can be given a
latent image by exposure through a negative transparency is made as
follows. A flexible metal substrate 30 such as aluminum or zinc is
coated with from 1 to 50 grams per square meter of
diorganopolysiloxane composition to form silicone layer 31.
Immediately after applying the diorganopolysiloxane layer 31 and
while the layer is still tacky, a sheet of soft chemically etchable
metallic foil 33 is pressed into intimate contact with the liquid
layer. Representative chemically etchable metallic foils include
zinc, copper and aluminum. The sandwich so formed is allowed to age
for from 12 to 96 hours to permit the silicone rubber to cure or
become solid, and to form an adhesive bond with the metallic foil
33. Thereafter, the exposed surface of the foil 33 is cleaned by
brief immersion in a standard etching solution, washed and dried.
Next the clean and dry surface is given a photopolymerizable
photo-resist layer 34 and exposed through a negative transparency
36. The exposure hardens and insolubilizes the photopolymerizable
material in the exposed areas 38 to form a latent image.
Thereafter, the surface is swabbed with a photo-resist developer
which removes all the unexposed photopolymerizable material in area
40 and leaves the underlying foil 33 bare, but does not remove the
photopolymerized layer in the image area 38. Then the surface is
again immersed in the same etching solution in which the foil 33
had previously been cleaned and allowed to remain there until all
of the foil 33, except that covered by the photopolymer image, has
been dissolved down to the underlying silicone rubber background
31. The plate is then thoroughly washed and dried. This plate,
after the background had been etched away, has an image area of
metal, still covered by the photopolymer resist, raised slightly
above the silicone background, and so is not, strictly speaking, a
planographic plate. However, the plate can be used in the same way,
and on the same printing press, as the other plates having silicone
rubber background areas as described above. In such use the
rotating inking rollers and offset blanket will come in contact
with the silicone rubber background. The silicone rubber background
remains free of ink as in the previously discussed cases, and does
not print on the offset blanket or paper.
Another embodiment of the present invention as illustrated by FIG.
5 is prepared as follows: a silicated aluminum plate 50 is
sensitized with a conventional diazo compound, exposed and
developed by swabbing with an aqueous emulsion of lacquer which
removes unreacted diazo and leaves a layer of lacquer 51 on the
exposed image areas 52. After washing, the entire surface of the
plate is again swabbed with aqueous solution of a photo-responsive
diazo compound such as the formaldehyde condensate of a
paradiazodiphenyl amine salt or the like to form the layer 53. The
plate is then allowed to dry, and thereafter coated with a layer of
silicone rubber 54. The silicone layer is cured and the entire
plate exposed to radiation of sufficient wave length to initiate
the photo-responsive reaction of the diazo compound. By this
treatment the diazo compound is insolubilized and its adherence to
the silicone rubber layer is improved, and likewise the silicone
rubber layer itself is further cured. Next, the plate is swabbed
vigorously with a mixture of equal parts of 1,1,1-trichloroethane
and xylene and one-fourth part of ethylene glycol which penetrates
through the silicone layer 54 and loosens the lacquer layer 51
covering the image area 52. The lacquer and overlying silicone
rubber come away from the image leaving the imaged area 52 slightly
recessed. The plate thus prepared can be used in this condition or
the recessed areas can be filled with oleophilic material such as
viscous polyvinyl acetate emulsion. In the latter case the
resulting plate has a level surface, with image areas of oleophilic
polyvinyl acetate and ink-repellent background areas of a silicone
rubber.
Other plates can be made by coating a metal or paper plate with a
layer of silicone rubber, curing the silicone rubber at room
temperature for several hours, and then using an engraver's tool to
cut a pattern through the silicone to the underlying base. The
pattern is then ink-receptive, but the silicone layer is not. This
plate thus prepared can then be employed on a press or the pattern
can be filled with an oleophilic substance before the plate is so
employed.
EXAMPLE 1
A paper is prepared from paper stock which is composed of about
equal amounts of long fibers and short fibers and contains from 6
to 8 percent mineral filler. The paper sized with rosin and alum
and weighs about 52 pounds per ream (500 sheets - 25" .times. 38").
One side of the paper is base-coated with 10 pounds per ream dry
weight of a coating comprised of clay (100 parts), casein (20
parts) and dimethylol urea (2 parts) and is then dried and
calendered. The paper plate is then reverse-roll coated with 2
pounds dry weight per ream of a xylene dispersion of a
diorganopolysiloxane composition comprised of a
dimethylpolysiloxane, methylhydrogensiloxane and zinc octoate, and
the resulting layer of diorganopolysiloxane is dried and cured for
40 seconds at 500.degree. F. The silicone rubber coated plate is
then fed through a Xerox 914 copy machine. As a result of this
procedure, a powder image previously electrostatically formed on a
selenium-plated drum is transferred to the plate. This image is
then heated to cause the powder particles to fuse to each other and
to the surface of the plate. The plate thus prepared is then
mounted on a rotary offset duplicator Addressograph Multigraph
Corporation, Multilith No. 1,250) from which the molleton rollers
(water fountain rollers) have been removed. The plate is merely
clamped to the plate cylinder and while dry is inked with regular
lithographic ink (Addressograph-Multigraph ink No. ML 36) by the
inking roller and the image is printed on the offset blanket from
which it was transferred to a paper sheet. Fifty copies having
clean un-inked background areas are produced from this plate.
EXAMPLE 2
A paper substrate as prepared in Example 1 is air knife coated with
3 pounds per ream dry weight of a diorganopolysiloxane composition
composed of dimethylpolysiloxane having silicon-bonded hydroxy
groups, methylhydrogen polysiloxanes and dibutyl tin laurate. The
diorganopolysiloxane composition is dispersed in toluene in an
amount sufficient to provide a dispersion having about 10 percent
by weight of solids. The coating layer is cured at 300.degree. F
for about 5 minutes. This plate is then sensitized by rubbing the
silicone rubber surface with a cotton pledget filled with powdered
double chloride of zinc and the para-formaldehyde condensate of
diazotized para-aminodiphenyl amine. Excess diazo powder is then
carefully wiped off. The sensitized plate thus prepared is then
exposed through a negative transparency to a 35 amp. double carbon
arc at a distance of 36 inches for one minute. The partially
exposed plate is then washed or developed with water to remove the
diazo compound from the unexposed areas. The plate thus prepared
was completely dried and clamped to the plate cylinder of a rotary
offset duplicator as described in Example 1 and the plate inked and
employed to produce over 50 copies. The copies thus produced were
clean with no toning or inking in the background areas.
EXAMPLE 3
An aluminum based diazo sensitized plate is prepared by coating an
aluminum plate with an aqueous solution of sodium silicate and
thereafter coating the silicated surface with an aqueous 1 percent
solution of the double salt of zinc and condensate of
para-formaldehyde and para-diazo-diphenyl amine as described in
U.S. Pat. No. 2,714,066. After the diazo coating has dried, a layer
of the diorganopolysiloxane composition is applied by Mayer bar
coater. The diorganopolysiloxane composition comprises
dimethylpolysiloxane gums, silane oxime and titanium dioxide. The
surface bearing the diorganopolysiloxane coating is wiped down with
a soft cloth to leave a film which has a thickness of 0.05 mils
after curing for about 12 hours at room temperature. The plate thus
prepared is exposed through a positive transparency for 60 seconds
to a 35 ampere double arc at a distance of 36 inches. Following the
exposure, the surface of the exposed plate is swabbed with a water
solution containing a small amount of Eastman Kodak's FOTOFLO, a
wetting agent. This water removes the silicone layer and soluble
diazo compound from the unexposed areas, laying bare the surface of
the original substrate in these areas. Thereafter, the plate is
dried, mounted on a rotary press as described in Example 1, inked
and employed to produce 1,000 clean copies.
EXAMPLE 4
A 5 mil sheet of aluminum foil having a surface roughened by sand
blasting is coated with a 0.2 mil layer of a diorganopolysiloxane
comprised of hydroxyl end-blocked dimethylpolysiloxane and
vinyltriacetoxy silane, said composition on curing forming an
acetoxy end-block vinyl substituted dimethylpolysiloxane silicone
rubber. Immediately thereafter while the diorganopolysiloxane layer
is still liquid, a 3 mil sheet of soft copper foil is pressed into
intimate contact with the aforesaid layer. The sandwich so formed
is allowed to age for 72 hours. Following the aging period, the
exposed surface of the copper is cleaned by immersing for two
minutes in a standard etching solution consisting of the
following:
100 milliliters of calcium chloride solution of 40.degree. -
41.degree. F Baume,
380 grams of zinc chloride,
285 milliliters of ferric chloride solution of 50.degree.
-51.degree. F Baume, and
14 milliliters of 38 percent hydrochloric acid. Following the
etching procedure, the copper surface is immediately washed and
dried. The dry copper surface is then given a photo-resist layer of
a photopolymerizable material containing polyvinyl einnamate
polymers. The photo-resist layer is dried and the surface exposed
through a negative transparency to the light from a 35 ampere
double arc at a distance of 36 inches for 3 minutes. Following the
exposure period, the surface of the plate is swabbed with developer
which removes all of the unexposed photopolymerizable material and
leaves the underlying copper bare but does not remove the
photopolymerized layer in the image area. The surface of the plate
is then immersed in the same etching solution in which the copper
was previously cleaned and allowed to remain there until all the
copper except that covered by the photopolymer image has been
dissolved. The plate is then washed and dried. The plate thus
prepared is then mounted on a rotary press as described in Example
1, coated with ink and used to print 10,000 copies.
EXAMPLE 5
A sand blasted aluminum plate is treated with sodium silicate,
washed and dried, and thereafter sensitized by swabbing with an
aqueous 2 percent solution of a zinc salt of the condensate of
para-formaldehyde and para-diazodiphenyl amine. Following the
coating procedure the plate is dried and the dried plate exposed
through a negative transparency for 60 seconds to a 35 ampere
double arc at a distance of 36 inches. The image so formed is
developed by swabbing the surface of the plate with an emulsified
colored nitrocellulose lacquer in an aqueous solution of gum
arabic. This procedure removes the diazo compound from the
unexposed or background area but does not remove the exposed image.
In addition, the emulsion breaks sufficiently to permit the lacquer
to adhere to and coat the surface of the image. The plate is then
washed with water to remove all traces of the gum arabic from the
surface of the plate without removing the lacquer from the image
area. Following the removal of the gum arabic, the plate is again
swabbed all over with an aqueous solution of the formaldehyde
condensate of a para-diazodiphenyl amine salt and then allowed to
dry. The dried plate is then roller coated with a
diorganopolysiloxane composition comprised of an acetoxy
end-blocked dimethylpolysiloxane and dibutyl tin diacetate in an
amount sufficient to provide about 35 grams per square meter of the
diorganopolysiloxane composition. This layer is allowed to air-cure
for 30 minutes and then it is exposed over its entire surface to
radiation from a 35 ampere double arc lamp at a distance of 24
inches for 3 minutes. By this treatment the diazo compound is
insolubilized and its adherence to the silicone layer improved, and
likewise the silicone layer itself is further cured. Next, the
plate is rubbed with a mixture of equal parts of
1,1,1-trichloroethane and xylene and one-fourth part of ethylene
glycol. This liquid penetrates through the silicone layer and
loosens the lacquer layer covering the image and the rubbing
removes the loosened silicone rubber leaving the image area
slightly recessed. The depressions thus formed are filled with
polyvinyl acetate emulsion and allowed to dry. The resulting plate
has a level surface, with image areas of oleophilic polyvinyl
acetate and ink repellent background areas of silicone rubber. The
plate thus prepared is mounted on a lithographic press as described
in Example 1 and used to print 1,500 copies.
The various diorganopolysiloxane compositions employed in the
present invention are known in the art and are prepared in
accordance with known methods. Representative acetoxy end-blocked
diorganopolysiloxanes to be employed in the present invention, such
as the dimethylpolysiloxanes, vinyl substituted
dimethylpolysiloxanes, alkyl substituted dimethylpolysiloxanes,
cyanoalkyl substituted dimethlypolysiloxanes and
3,3,3-trifluoropropyl and other haloalkyl substituted
dimethylpolysiloxanes, are prepared in accordance with methods
known to the skilled in the art as illustrated by the teachings of
U.S. Pat. Nos. 3,035,016 and 3,077,465. Representative
diorganopolysiloxane compositions comprised of
dimethylpolysiloxanes having terminal silicon-bonded hydroxy
groups, methyl hydrogen polysiloxane and dibutyl tin dilaurate or
dibutyl tin diacetate are also well known in the art and are
produced in accordance with known methods. A representative method
of production is taught in U.S. Pat. No. 2,985,545. Similarly, the
diorganopolysiloxane compositions comprised of
diorganopolysiloxanes having terminal silicon-bonded hydroxy
groups, an alkyl silicate and a metallic salt of an organic
carboxylic acid are known in the art and are produced by known
methods such as the procedures taught by U.S. Pat. No.
2,843,555.
The photo-responsive diazo compounds to be employed in the present
invention are well known in the art. Representative diazo compounds
are described in U.S. Pat. Nos. 2,714,066 and 2,778,735, and
include 4-N-benzyl-N-ethyl)-amino-aniline,
4-(N-2,6-dichloro-benzyl)-amino-aniline,
4-(N-cyclohexyl)-amino-aniline,
4-amino-2,5,4'-tribromo-diphenylamine, 4-amino-2' , 4' , 6'
-trichloro-diphenylamine,
4-amino-2-[N-(2,5-diethoxy-phenyl)-sulfamido] -diphenylamine,
4amino-3,6 -dimethoxy-diphenylamine-2' -carboxylic acid,
1-amino-2,5-di-n-propoxy-4' -methyl-diphenylsulfide,
N-(2,6-dichlorobenzyl)-3-amino-carbazol,
4-(N-2,3,4,6-tetrachlorobenzyl)-amino-aniline,
4-(N-2,6-dichloro-benzyl-N-ethyl)-amino-2,5 -diethoxy-aniline and
4-amino-2,5,4' -triethoxy-diphenylether and their aldehyde
condensates and the sulfonates of both.
The term conventional lithographic ink as employed in the present
invention refers to the inks commonly employed by those skilled in
the art and may be generally defined as being highly pigmented
varnished of heat-bodied linseed oil or the equivalent and giving
inkometer values from about 12-20 when measured at 90.degree. F and
400 r.p.m. The inkometer values are standard test values and the
test is fully set forth in U.S. Pat. No. 2,101,322.
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