U.S. patent number 3,670,972 [Application Number 05/148,722] was granted by the patent office on 1972-06-20 for crushing plant.
This patent grant is currently assigned to Johnson Welding & Equipment Co., Inc.. Invention is credited to John N. Quinn.
United States Patent |
3,670,972 |
Quinn |
June 20, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
CRUSHING PLANT
Abstract
A crushing plant having elevator means located primary and
secondary crushers, each comprising first and second stage crushing
devices. Input material is fed into a receiving unit is separated
thereby into pieces of finish size which are discharged onto a
delivery conveyor, and pieces of two different larger sizes. The
latter are separately fed to the primary crusher stages, which
discharge onto separate screens located above the delivery
conveyor. Carryover material on the screens is separately conducted
by means including said elevator to the two secondary crusher
stages, which discharge onto a common finish screen member also
located above the delivery conveyor.
Inventors: |
Quinn; John N. (Madison,
WI) |
Assignee: |
Johnson Welding & Equipment
Co., Inc. (Madison, WI)
|
Family
ID: |
22527054 |
Appl.
No.: |
05/148,722 |
Filed: |
June 1, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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882197 |
Dec 4, 1969 |
3622089 |
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Current U.S.
Class: |
241/76; 241/81;
241/223; 241/80; 241/159; 241/101.76 |
Current CPC
Class: |
B02C
21/02 (20130101) |
Current International
Class: |
B02C
21/00 (20060101); B02C 21/02 (20060101); B07b
001/28 (); B02c 021/02 () |
Field of
Search: |
;241/69,75,76,80,81,97,11M,152A,154,155 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Spruill; RObert L.
Parent Case Text
CROSS REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of my copending
application, Ser. No. 882,197, filed Dec. 4, 1969, now U.S. Pat.
No. 3,622,089, and entitled Crushing Plant.
Claims
The invention is defined by the following claims:
1. In a crushing plant, the combination of:
A. elongated conveyor means for conducting materials of finish size
forwardly to a delivery zone;
B. first and second vibratory screens mounted above the conveyor
means and extending lengthwise thereof toward one another, said
screens being adapted to pass materials of finish size and to
vibrationally advance carryover materials thereon toward their
adjacent ends to a first low level discharge zone;
C. a third vibratory screen intermediate the conveyor means and
said first screen, and having a portion extending a distance
rearwardly of the latter, said third screen being adapted to pass
materials of finish size and to vibrationally advance carryover
materials thereon forwardly to a second low level discharge zone
adjacent to said first discharge zone;
D. elevator means to receive carryover materials conducted to said
first and second discharge zones and to elevate the same to
respective first and second high level discharge zones;
E. primary crusher means behind the elevator means and comprising
first and second stage crushing devices one of which discharges
crushed material onto the rearwardly extending portion of the third
screen and the other of which discharges crushed material onto said
first screen;
F. a receiving unit located at an input station adjacent to the
primary crusher means and having
1. means to separate the largest size pieces from the input
material and to feed the same into said first stage crushing
device,
2. and means to separate the next largest size pieces from the
input material and to feed them into said second stage crushing
device;
G. secondary crusher means located ahead of the elevator means and
comprising first and second stage crushing devices both of which
discharge onto said second screen;
H. and means for separately conducting materials from said high
level discharge zones to said first and second stage crushing
devices of the secondary crusher means.
2. The crushing plant of claim 1, further characterized in that
said primary crusher means comprises first and second stage
crushing devices which respectively discharge crushed material onto
the rearwardly extending portion of the third screen and onto said
first screen.
3. The crushing plant of claim 2, wherein said last named
conducting means separately conducts material from said first and
second high level discharge zones to said first and second stage
crushing devices, respectively, of the secondary crusher means.
4. The crushing plant of claim 1, wherein said primary crusher
means comprises first and second stage crushing devices which
respectively discharge crushed material onto said first screen and
onto the rearwardly extending portion of the third screen.
5. The crushing plant of claim 1, wherein said elevator means
comprises a twin chambered rotary lift having a rear compartment
into which carryover materials are discharged by said third screen,
and having a forward compartment into which carryover materials are
discharged by said first and second screens.
6. The crushing plant of claim 1, further characterized by:
A. said primary crusher means comprising a twin chambered jaw
crusher providing first and second stage primary crushing
devices;
B. and said secondary crusher means comprising a roll crushing unit
having first and second stage secondary crushing devices.
7. In a crushing plant having an elongated frame and delivery
conveyor means supported thereby for conducting materials of finish
size forwardly toward a discharge zone, the combination of:
A. means on the frame for crushing materials at three crushing
zones spaced from one another lengthwise of the frame;
B. elevating means comprising a pair of elevator devices mounted on
the frame intermediate one of said zones and the other two, each
such elevator device having a low level receiving portion and a
higher level discharge portion;
C. vibratory screen members under the crushing means at said
crushing zones to receive materials crushed thereat, said screen
members being adapted to vibrationally advance carryover material
thereon toward said elevating means and being located over the
conveyor means,
1. two of said screen members being arranged to receive crushed
material from crushing means located both fore and aft of the
elevating means and to discharge their carryover materials into the
receiving portion of one of said elevator devices,
2. and the third screen being adapted to discharge its carryover
material into the receiving portion of the other elevator
device;
D. means for conducting material from the discharge portion of one
of said elevator devices to the crushing means at a first one of
said crushing zones;
E. means for conducting material from the discharge portion of the
other of said elevator devices to the crushing means at a second
one of said crushing zones;
F. and a receiving unit on the frame located at an input station
adjacent to the third crushing zone and adapted to separate the
largest pieces from the input material and to feed said pieces to
the crushing means at said third crushing zone.
8. The crushing plant of claim 7, wherein a separate vibratory
screen member is mounted under the crushing means at each of said
crushing zones.
9. The crushing plant of claim 7, wherein one of said crushing
zones is located forwardly of the elevator means and the other two
of said crushing zones are located rearwardly of the elevating
means, and said third crushing zone is the rearward one of said
other two crushing zones.
10. The crushing plant of claim 9, further characterized by:
A. said first mentioned material conducting means providing for the
delivery of material from the discharge portion of one of said
elevator devices rearwardly to the crushing means at the forward
one of said two crushing zones;
B. and said second designated material conducting means providing
for the delivery of material from the discharge portion of the
other of said elevator devices forwardly to the crushing means at
said one crushing zone.
11. The crushing plant of claim 7, wherein said third crushing zone
is located between the elevator means and one of the remaining
crushing zones.
12. In a crushing plant having elongated forwardly extending
delivery conveyor means for finished material, the combination
of:
A. a receiving unit for input material having means thereon for
sorting the largest pieces of input material into two different
sizes;
B. three crushing devices at zones spaced successively farther
forwardly from the receiving unit along the length of the conveyor
means;
C. means for effecting feeding of the pieces of material of one of
said sizes into a crushing device at a first one of said zones;
D. means extending over the crushing device at said first zone for
effecting transfer of the pieces of material of the other of said
sizes to a crushing device at a second one of said zones forwardly
of the first designated zone;
E. an elevator device ahead of said second zone and having low
level receiving means and higher level discharge means;
F. a vibratory screen under each crushing device but above the
conveyor means, and through which material of finish size can pass,
each of said screens being adapted to vibrationally advance
carryover material thereon toward and into the receiving means of
the elevator device;
G. and means for delivering materials from said discharge means of
the elevator device to the crushing devices at two of said zones
forwardly of the first designated zone.
13. The crushing plant of claim 12, wherein said last named means
effects delivery of material from said discharge means of the
elevator device to the crushing device at said second zone.
14. The crushing plant of claim 12, further characterized by:
A. said first and second crushing zones being located between the
receiving unit and the elevator device;
B. there being a third crushing device at a zone at the side of the
elevator device remote from the receiving unit, to which said last
named means delivers materials from the discharge means of the
elevator device.
15. The crushing plant of claim 14, further characterized by:
A. a pair of elevator devices;
B. a double staged primary crusher rearwardly of said elevator
devices;
C. a double staged secondary crusher forwardly of said elevator
devices;
D. a common vibratory screen beneath the two crushing zones
provided by said double staged secondary crusher;
E. and means for separately delivering material from the discharge
means of each of said elevator devices respectively to the two
stages of the secondary crusher.
16. A crushing plant having an elongated frame and delivery
conveyor means extending lengthwise thereof, characterized by:
A. primary crushing means having first and second stage
crushers;
B. secondary crushing means having first and second stage
crushers;
C. a receiving unit located at an input station adjacent to the
primary crushing means, said receiving unit having means for
separating the largest pieces of the input material into two
different sizes and for separately feeding the same into the first
and second stages, respectively, of the primary crushing means;
D. a separate screen under each stage of the primary crushing means
to receive material crushed thereby, and through which finish
material can pass to reach said delivery conveyor means;
E. a single screen under the secondary crusher to serve both stages
thereof, and through which material of finished size can pass to
reach said delivery conveyor means;
F. a pair of rotary elevator devices on the frame between the
primary and secondary crushing means, each adapted to receive
material at a low level and to discharge said material at a higher
level;
G. means for effecting discharge of carryover material from the
screen associated with the first stage of the primary crushing
means into the receiving means of one of said elevator devices;
H. means for effecting discharge of carryover materials from said
other screens into the receiving means of the other elevator
device;
I. and separate means for conducting materials respectively
discharged from said elevator devices into the first and second
stages of the secondary crushing means.
17. In a crushing plant having an elongated frame, and mounted
thereon, the following components:
A. delivery conveyor means for finish material;
B. a receiving unit at the rear of the frame, having means thereon
for sorting input material into large and larger size pieces;
C. first, second and third crushing devices at zones spaced
successively farther forwardly from the receiving unit;
D. means to effect feeding of said larger and large size pieces
into said first and second crushing devices, respectively;
E. elevator means located between the second and third crushing
devices and comprising a pair of lifting devices each having a low
level receiving zone and a higher level discharge zone;
F. a vibratory screen under each of said second and third crushing
devices but above the conveyor means, through which material of
finish size can pass, each of said screens being adapted to
vibrationally conduct carryover material thereon to the low level
receiving means of the same one of said lifting devices;
G. a third vibratory screen under the first crushing device but
above the conveyor means and through which material of finish size
can pass, said third screen being adapted to vibrationally conduct
carryover material thereon to the low level receiving means of the
other of said lifting devices;
H. means for conducting materials to the third crushing device from
the higher level discharge zone of said one lifting device;
I. and means for conducting materials to said second crushing
device from the higher level discharge zone of said other lifting
device.
18. The crushing plant of claim 17, further characterized by:
A. said receiving unit having upper and lower vibratory screens on
which said large and larger size pieces, respectively, are sorted
out of the input material;
B. and chute means for conducting said large pieces from the upper
of said screens and from the other of said lifting devices into the
second crushing device, one of said chute means extending over the
first crushing device.
Description
This invention relates to crushing plants of the type disclosed in
my U.S. Pat. Nos. 3,073,536 of Jan. 15, 1963, and 3,409,235 of Nov.
5, 1968, and its object is to effect improvements in plants for
crushing stone, gravel or other crushable materials, for the
purpose of achieving speedier processing of input materials and
substantially increased output.
In general, it is an objective of this invention to provide a stone
or gravel crushing plant of the type referred to in my aforesaid
patents, but which features an improved receiving unit for input
material, along with associated crushing, screening and conveying
structures which cooperate to minimize the handling of the material
being processed.
Another object of the invention is to provide a crushing plant of
the type referred to, wherein materials can be crushed at a
plurality of zones either forwardly or rearwardly of a rotary lift,
or at both sides of the lift if desired, to greatly increase the
output of the crushing plant.
With these observations and objectives in mind, the manner in which
the invention achieves its purpose will be appreciated from the
following description and the accompanying drawings which exemplify
the invention.
The accompanying drawings illustrate several complete examples of
embodiments of the invention constructed according to the best
modes so far devised for the practical application of the
principles thereof, and in which:
FIG. 1 is a side elevational view of a crushing plant embodying
this invention;
FIGS. 2a and 2b are enlarged side views of the rear and front
portions, respectively, of the plant seen in FIG. 1, and partly in
section;
FIG. 3 is a side view of a crushing plant of modified construction,
but having its receiving end portion removed to avoid
duplication;
FIG. 4 is a view similar to FIG. 3 of a further modified embodiment
of the invention; and
FIGS. 5a and 5b are enlarged side views of the rear and front
portions, respectively, of the plant seen in FIG. 4.
Referring now to the accompanying drawings, the numeral 10
generally designates the elongated horizontal frame upon which all
of the components of a crushing plant of this invention are
mounted. In a portable plant such as shown, the frame consists of
front and rear frame sections 11 and 12, respectively, each
provided with pairs of wheels 13 so as to be capable of support
independently of the other. The adjacent end portions of the frame
sections are pinned together, as at 14, to enable them to be easily
disconnected and transported separately from one location to
another.
Input material to be processed is loaded into a receiving unit 16
mounted on the frame section 12 at its extreme rear end portion.
Also mounted on the rear frame section but at a location forwardly
of the receiving unit, is a primary crusher 17. The primary crusher
is located just behind the prime mover 18 from which it is driven.
The prime mover 18 is here shown as an internal combustion engine
mounted on the front of the rear frame section 12.
Mounted on the front frame section 11, reading from rear to front
thereof, is a rotary elevator or lift 19, a secondary crusher 20,
and another prime mover 21, again shown as an internal combustion
engine.
It is to be understood, however, that the prime movers referred to
above could be provided by electric motors receiving power from an
off-plant diesel electric unit, if desired.
The receiving unit 16 is comprised of superimposed upper and lower
hoppers 22 and 23, respectively, each open at its bottom. A grizzly
24 extends forwardly and upwardly out of the top of the upper
hopper 22, and it is positioned so that all input material loaded
into the receiving unit will fall onto the bars of the grizzly. The
upper hopper 22 comprises part of a vibratory screen device having
an eccentric mechanism driven by a cross shaft 25 which in turn is
driven from the prime mover 18 in a conventional way. The vibratory
screen device has three superimposed screens 26, 27 and 28 that are
vibrated in the fore and aft direction by the eccentric mechanism
to cause carryover material of greater than finish size which fails
to pass through the screens, to be vibrationally advanced in the
forward direction toward the primary crusher 17.
The uppermost screen 26 is positioned horizontally beneath the
grizzly 24 to receive material that passes down between its bars.
All but the largest pieces of input material dumped onto the
grizzly pass through it to fall onto the vibratory screen 26
therebeneath. The largest pieces of input material are directed
downwardly and rearwardly by the inclined bars of the grizzly to
fall onto a portion of the intermediate vibratory screen 27 that
extends rearwardly beyond the upper screen 26. All the fines, such
as sand and the like small particle size material, plus materials
of so-called finish size, pass through the mesh of the upper and
intermediate vibratory screens 26 and 27 and drop onto the lower
vibratory screen 28. The lower screen 28 can have the smallest mesh
if the fines are to be rejected, but it is otherwise sized to allow
all the fines and finish size pieces of input material to pass
downwardly therethrough while preventing passage of larger than
finish size material.
The material passing through the lower screen 28 drops into the
bottom hopper 23, which can have a pair of side-by-side downwardly
and outwardly inclined discharge compartments with mouths 30 to
separately direct the material onto the upper stretches of
laterally adjacent endless conveyor belts 32 therebeneath. The
conveyor belts extend lengthwise of the frame, under the receiving
unit 16, and each is trained over a pair of rollers 34 which can be
driven in either direction by means of reversible electric motors.
Hence, the top stretch of either belt can travel either forwardly
or rearwardly of the frame, depending upon the direction in which
its motor is operated.
In this way, either conveyor belt can be run in a direction to
reject materials thereon by dumping them over the rear end of the
plant, when such materials are to be discarded; or when such
materials are to saved and used, said conveyor belt can be run in
the opposite direction to discharge the material thereon onto the
rear section 35 of a delivery conveyor 36, which carries the
materials forwardly along the frame for discharge at a delivery
zone 37 at the front end of the plant.
All of the screens 26, 27 and 28 can be of 7/8 inch or 1 inch mesh
when the fines are to be retained. However, if the fines are to be
rejected, the bottom screen 28 is replaced by a screen of either
one-fourth inch or three-eighths inch mesh, and the finish size
material is advanced forwardly thereon as carryover material, to be
discharged onto the rear portion of a screen deck 46. The fines
that pass through the screen 28 are deposited onto the conveyor
belts 32, which are then run in the direction to discard the fines
over the rear end of the frame.
It will be appreciated that it is possible, with the aforementioned
arrangement of the conveyor belts 32, to have one belt driven
forwardly while the other is simultaneously driven rearwardly.
Moreover, by the adjustment of a flap valve mounted in the lower
hopper 23 on a pivot bar 39 having a handle 40 on its rear end,
different amounts of the fines can be directed onto either conveyor
for keeping or for discard at the rear of the plant. This gives a
wide range of choice in the retention and/or rejection of fines;
all can be retained or any desired percentage thereof can be
rejected, depending upon the direction the conveyor belts 32 are
driven and upon the adjustment of the flap valve.
The rear section 35 of the delivery conveyor 36 is mounted on the
rear frame section beneath the primary crusher 17, and it dumps
materials on the upper stretch of its belt onto the rear end
portion of the forward section 42 of the delivery conveyor. The
forward section 42 is mounted on the front frame section 11, and it
extends at an upward and forward inclination, under the secondary
crusher 20, from a level well beneath the frame to a level a
substantial distance above the frame and beyond the front thereof.
This assures the discharge of finish materials at a relatively high
delivery zone and facilitates loading of such finish material into
trucks or other transit vehicles.
Also mounted on the frame under the primary crusher is a vibratory
screen unit 44 having an upper screen deck 45, and the lower screen
deck 46 mentioned hereinbefore, both located over the rear section
35 of the delivery or finish conveyor. The forward ends of both
decks 45, 46 extend into the open rear end of the rotary lift
19.
The rotary lift or elevator comprises a drum open at both ends, and
mounted on pairs of rollers 47 at each side of the frame. The
rollers at one side can be suitably driven by the forward prime
mover, as from the input shaft of the secondary crusher 20. The
rotary lift is of the twin chambered type, having axially separated
but adjacent rear and front compartments 191 and 192,
respectively.
The bottom deck 46 of the vibratory unit 44 extends rearwardly
beyond the rear of the upper deck 45 and under the bottom of an
upright chute 48 having its open upper end in position to receive
carryover materials from the forward end of the bottom screen 28 of
the receiving unit 16. Hence, all carryover materials from the
screen 28 are deposited on the bottom deck 46 of the vibratory unit
44, for passage of any finish size material therethrough and
deposit of the same on the rear section of the delivery
conveyor.
The forward end of the deck 46 on unit 44 projects into the rear
compartment 191 of the rotary lift 19, while the upper deck 45
extends forwardly into the front compartment 192 of the rotary lift
19, from the open rear thereof.
It will also be noted that the primary crusher 17 is comprised of
first and second stage crushing devices 171 and 172, respectively.
The first stage of the primary crusher is located rearwardly of the
second stage, with its inlet in position to receive the largest
pieces of input material vibrationally advanced toward and off of
the forward end of the middle screen 27 of the receiving unit
16.
Crushed material discharges from the first stage of the primary
crusher onto the rearwardly extending portion of the lower deck
screen 46 of the vibratory unit 44, which functions to
vibrationally advance all of the pieces of material that are larger
than finish size forwardly into the rear compartment 191 in the
rotary lift 19.
The second stage 172 of the primary crusher is fed from the top
screen deck 26 of the vibratory receiving unit 16. Carryover
material on the top deck 26, as stated, is of somewhat smaller size
than the largest size pieces of input material on the center deck
27. Carryover material on the top deck 26 is vibrationally advanced
forwardly to a short chute 50, which is in the nature of an
extension of the deck 26. This carryover material is advanced along
the chute and over the top of the first stage crushing device, in
bypass relation thereto, and it is directed by the chute into the
upwardly opening inlet of the second stage crushing device 172.
Crushed material issuing from second stage crushing device 172
discharges from the bottom thereof onto the rear portion of the
upper deck 45 on the vibratory screen unit 44.
In this way, the largest pieces of input material are crushed in
the first stage 171 of the primary crusher, while the second
largest pieces of input material bypass the first crushing stage
and flow directly into the second stage 172 of the primary crusher.
Material of finish size and smaller passes downwardly through both
decks 45 and 46 of the vibratory screen unit 44 to drop onto the
rear section 35 of the finish conveyor.
Carryover material on the top deck 45 of the vibratory unit 44 is
usually comprised of pieces that are smaller than those that remain
on the lower deck 46 of said unit. The larger pieces are discharged
into the rear compartment 191 of the rotary elevator 19, while the
smaller carryover pieces are vibrationally carried forwardly by the
top screen 45, through the rear compartment 191 of the rotary lift,
and discharged into the forward compartment 192 of the lift.
The materials thus received in the elevator wheel 19 are lifted
upwardly thereby to discharge zones at its top. There, the material
from the front compartment drops down onto the rear of the upper
one 51 of a pair of endless conveyors, and the material from the
rear compartment drops down onto the rear of the lower one 52 of
said conveyors. The conveyors 51 and 52 are of the endless belt
type, and they extend upwardly and forwardly out of the open front
of the rotary lift 19 to zones above the secondary crusher 20.
The secondary crusher 20 also has two crushing stages. While the
primary crusher has been shown merely by way of example as
comprising a twin chambered jaw crusher that provides first and
second stage crushing devices, the secondary crusher can, for
example, comprise a triple roll crusher having coarse first and
fine second stage crushing rolls 53 and 54, respectively,
cooperating with a common crushing roll 55.
The inlet of the first stage of the secondary crusher opens
upwardly to the left of the roll 53; and the inlet of the second
stage of the secondary crusher likewise opens upwardly, but to the
right of the roll 53. A chute 56 can be located at each inlet, to
direct material thereinto.
The upper conveyor 51 carries material forwardly over and past the
top crushing roll 53 for discharge into the inlet of the second
stage of the secondary crusher; while the lower conveyor 52
discharges into the inlet of the first stage of the secondary
crusher, behind the roll 53.
Materials issuing from both stages of the secondary crusher
discharge from its bottom onto a screen 58 beneath the secondary
crusher but above the forward section 42 of the delivery
conveyor.
Materials of finish size pass through the screen 58 and drop onto
the forward section 42 of the delivery conveyor therebeneath.
The screen 58 extends rearwardly into the open front of the rotary
lift 19, to discharge oversize carryover material thereon into the
front compartment 192 of the lift. Such flow of carryover materials
into the rotary lift is facilitated by mounting the screen in a
downwardly and rearwardly inclined attitude on the frame. However,
the screen may comprise part of another vibratory unit, generally
designated 60, which can be driven from the prime mover 21 via the
input shaft of the secondary crusher.
It will thus be appreciated that the forward compartment 192 of the
rotary lift 19 receives oversize material from both the secondary
crusher and from the second stage 172 of the primary crusher; while
the rear compartment 191 of the rotary lift receives oversize
material from only the first stage 171 of the primary crusher
17.
The crushing plant illustrated in FIG. 3 differs from that
previously described only in the arrangement and type of crushing
units employed therein. However, crushing is also effected at
several zones spaced apart lengthwise of the plant. For this
purpose, primary crushing is again accomplished in two stages, by
means of a first stage crusher 271, and a separate second stage
crusher 272 spaced forwardly of the first stage crusher and
substantially close to the rear of the rotary lift 19. These
crushers can be individually driven by electric motors, not shown,
powered from an off-plant diesel electric generator.
The secondary crusher 120 has only one stage, and it is mounted on
the frame a distance forwardly of the elevator 19 but behind the
prime mover 21 at the extreme front of the plant.
As before, the largest pieces of input material are sorted out by
the grizzly 24 and are carried forwardly on the vibratory center
screen deck 27 of the receiving unit directly into the inlet of the
first primary crushing stage 271. The next largest pieces of input
material are, as before, vibrationally advanced forwardly along the
top screen deck 26 of the receiving unit and onto a vibrating chute
150 which in effect provides a substantial forward extension of the
top screen deck. The chute 150 extends forwardly over the top of
the first primary crushing stage 271, and it bridges the space
between the latter and the second primary crushing stage 272. The
forward end portion of the chute 150 is angled downwardly somewhat,
and it directs materials thereon into the upwardly opening inlet of
the second primary crushing stage 272.
Again in this embodiment of the invention oversize pieces of
crushed material issuing from the first primary crushing stage,
along with finish size pieces of material from the lower screen
deck 28 of the receiving unit, drop onto the screen deck 46 of the
vibratory unit 44. All larger than finish size material remains on
the screen 46 to be vibrationally advanced thereby forwardly into
the rear compartment 191 of the twin chambered rotary lift 19. Such
material is discharged adjacent to the top of the rotary lift and
falls onto a chute 70 supported on the plant in a position of
downward and rearward inclination, so as to direct material out of
the upper portion of the rear compartment in the lift to the inlet
of the second primary crushing stage 272. Consequently, such
oversize material is fed into the second primary crushing stage to
be reduced in size by its passage therethrough.
The crushed material issuing from the bottom of the second primary
stage crusher 272 drops onto the vibratory screen 45, which as
before extends into the open rear of the rotary left, near its
bottom, and through the rear compartment 191 to the front
compartment 192. Consequently, materials of finish size pass
downwardly through the screen 45, while oversize materials thereon
are vibrationally conducted forwardly thereby and discharged into
the forward compartment 192 of the rotary lift 19 along with
oversize material deposited on the screen 58 from the bottom
discharge of the secondary crusher 120. Such oversize material
charged into the forward compartment of the rotary lift 19 is
discharged adjacent to the top of the lift, onto a belt conveyor
151 similar to the conveyor 51 described previously. The conveyor
151, of course, is mounted on the plant in an upwardly and
forwardly inclined attitude, with its rear end inside the upper
portion of the forward lift compartment 192 and its forward end in
position to discharge materials into the inlet of the secondary
crusher 120.
The triple vibratory screen deck receiving unit 16, with its
grizzly 24, is also an important feature of the plant illustrated
in FIG. 3, and is also used to advantage in the crushing plant
illustrated in FIG. 4. In the latter case, the receiving unit 161
has no grizzly, and its screen deck 261 is extended to the rear
extremity of the unit.
Because of the elimination of the grizzly, the top vibratory screen
deck 261 of the receiving unit 161 will now carry the coarsest
input material forwardly therealong and discharge it via the chute
50 into the inlet of the first stage 171 of the primary crusher 17.
Smaller pieces of the input material are advanced along the second
vibratory screen deck 27 to discharge into the inlet of the second
stage 172 of the primary crusher. The second stage 172 of the
primary crusher is thus here located behind the first stage
thereof, and under the chute 50.
FIG. 5b best illustrates how oversize pieces of material discharged
from the rearwardly located second stage 172 of the primary crusher
are vibrationally conducted forwardly along the lower screen deck
46 of unit 44 to a discharge zone in the bottom portion of the
rearmost section 191 of an elevator mechanism 19. Oversize pieces
of material discharged from the first stage 171 of the primary
crusher are also vibrationally conducted forwardly along the upper
screen deck 45 of unit 44 to the elevator mechanism 19. In this
case, however, the screen deck extends forwardly through the lower
portion of the rear elevator section 191 and the open rear of its
companion elevator section 192 ahead of it to a discharge zone in
the lower portion of the latter.
Note that the forward elevator section 192 is a unit separate from
the rear section 191 and is supported on the frame for rotation
with its bottom at an elevation slightly above that of the rear
elevator section. This is so that the downwardly and rearwardly
extending end portion of the screen 58 beneath the secondary
crusher 20 can pass under the forward elevator section 192 and into
the open front of the rear elevator section 191. Accordingly, both
screens 46 and 58 discharge carryover materials thereon into the
lower portion of the rear elevator section 191.
The larger pieces of material being processed are carried to the
top of the forwardly located elevator section 192, from whence they
are conducted to the first stage of the secondary crusher 20. The
first stage of this crusher is provided by the crushing rolls 54
and 55, which can be spaced slightly farther apart than the
crushing rolls 53 and 55 which provide the second stage of the
secondary crusher. The carryover material discharged from the
screen deck 46 into the rearward elevator section 191 is carried to
the top of the latter, from whence such material is conducted to
the second stage of the secondary crusher 20 comprising rolls 53
and 55.
The means for conducting the material from the elevators to the
first and second stages of the secondary crusher can comprise upper
and lower conveyors 51 and 52, as before.
It should be noted that the elimination of the grizzly from the
receiving unit 161 has the effect of reversing the positions of the
first and second stages of the primary crusher from what they were
in the first described embodiments of the invention; and also of
reversing the functions of the crushing rolls in the secondary
crusher. Whereas before, the coarser material was conducted by the
conveyor 52 into a first stage of the secondary crusher comprising
the cooperating rolls 53 and 55, the rolls 54 and 55 now comprise
the first stage crushing device to which the coarser material is
conducted by the upper 51 of the two conveyors that feed the triple
roll secondary crusher.
This arrangement is advantageous, since the finer materials passing
between the second stage rolls 53, 55 can more readily pass between
the downstream first stage rolls 54, 55 without placing any extra
load on the latter.
As mentioned hereinabove, the rearward end of the screen 58 beneath
the secondary crusher passes under the forward section 192 of the
rotary elevator and into the bottom portion of the rear elevator
section 191. Accordingly, any pieces of material of larger than
finish size that discharge onto the screen from the secondary
crusher 20 will be carried along the screen 58 into the rear
elevator section 191 and then conducted to the second stage rolls
53, 55 of the secondary crusher. When such material has been
reduced to finish size, of course, it passes through the screen 58
and falls onto the forward stretch of the delivery conveyor
therebeneath.
It is one of the features of the crushing plant of FIGS. 4, 5a and
5b that the elevator mechanism is comprised of independent rotary
lifts, which can be axially adjacent to one another or separated
any desired distance. These lifts are ideally suited for use with
secondary crusher means of the type comprising laterally adjacent
first and second stage crushing devices. An example of such a
secondary crushing means is the twin dual roll crusher manufactured
by the Universal Engineering Corp. of Cedar Rapids, Iowa.
Twin dual roll crushers mounted in side-by-side relation on the
frame of the plant can be individually fed from side-by-side
conveyors or chutes having their rear end portions projecting into
the rotary lifts, and disposed near the sides of said lifts. If
desired, the lifts can be driven in opposite directions to
facilitate their discharge into the side by side conveyors or
chutes which feed the dual twin roll crusher.
From the foregoing description, together with the accompanying
drawings, it will be readily appreciated by those skilled in the
art that this invention provides for sorting input material into a
number of different sizes, and further provides means by which such
sorted material is conducted forwardly through the plant along a
plurality of paths that lead to crushing devices at zones spaced
lengthwise of the plant, so as to achieve faster processing of the
material and greater output than was possible with crushing plants
heretofore available.
Those skilled in the art will appreciate that the invention can be
embodied in forms other than as herein disclosed for purposes of
illustration.
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