U.S. patent number 3,668,606 [Application Number 05/079,095] was granted by the patent office on 1972-06-06 for buss connector.
This patent grant is currently assigned to Malco Manufacturing Company, Inc.. Invention is credited to George Walter.
United States Patent |
3,668,606 |
Walter |
June 6, 1972 |
BUSS CONNECTOR
Abstract
An electrical buss connector for bussing together a series of
plate mounted wire-wrap pins. The connector comprises a flat strip
of metal which is provided with elongated slots at intervals along
its length. Cut-outs are formed in opposed edges of each slot
between its ends for locating and gripping prescribed pins when the
strip is pressed down on the pins. The sharp edges of the cut-outs
wipe and clean the pins as the strip is forced downwardly on them
so as to assure an excellent electrical connection, while the strip
assumes a low profile configuration with the mounting plate.
Inventors: |
Walter; George (Westchester,
IL) |
Assignee: |
Malco Manufacturing Company,
Inc. (Chicago, IL)
|
Family
ID: |
22148401 |
Appl.
No.: |
05/079,095 |
Filed: |
October 8, 1970 |
Current U.S.
Class: |
439/510;
174/72B |
Current CPC
Class: |
H01R
31/085 (20130101); H01R 31/02 (20130101) |
Current International
Class: |
H01R
31/00 (20060101); H01R 31/08 (20060101); H01R
31/02 (20060101); H01r 031/08 () |
Field of
Search: |
;339/14,17,18,19,22B,242,222,198,151,152 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Brown; David H.
Assistant Examiner: Hafer; Robert A.
Claims
What is desired to be claimed and secured by Letters Patent of the
United
1. An electrical buss connector for interconnecting a series of
plate terminal wire-wrap pins arranged in a prescribed pattern,
comprising:
a. an elongated, substantially flat metal strip,
b. a plurality of elongated slots formed in said strip in positions
corresponding to the positions of selected ones of said pins,
c. each of said slots containing means between opposite ends of the
slots for receiving and gripping a terminal pin,
d. said receiving and gripping means comprising cut-out means
formed in each of the opposing edge surfaces of each of said
slots,
e. said cut-out means together generally forming a rectangle having
a dimension longitudinally of a corresponding slot which is
slightly greater than the corresponding dimension of a terminal
pin, and
f. the overall width of said cut-out means transversely of said
slots normally being slightly less than the corresponding dimension
of a
2. The electrical buss connector of claim 1 further characterized
in that:
a. each of said elongated slots is open at one end to edge means of
said flat metal strip whereby at least one section of said flat
metal strip is resiliently movable in the plane of said strip to
permit a terminal pin to be forced into said cut-out means and
resiliently retained by said strip.
3. The electrical buss connector of claim 2 further characterized
in that:
a. the terminal pin contacting edges of said cut-out means have
sharp edges which are effective to wipe and clean a terminal pin to
establish an excellent gas tight electrical connection between the
pin and the strip.
4. An electrical buss connector for interconnecting a series of
plate terminal wire-wrap pins in a prescribed pattern,
comprising:
a. an elongated, substantially flat terminal strip,
b. a plurality of elongated slots formed in said strip in positions
corresponding to positions of selected adjacent pairs of pins,
c. means in each of said slots between its ends for receiving and
gripping one of a pair of adjacent terminal pins comprising cut-out
means formed in at least one of the opposed edge surfaces of said
slot, and
d. other means in each of said slots between its ends for receiving
the other of each of said pairs of adjacent terminal pins without
electrical contact being made between the pin and the strip
comprising an enlarged
5. The electrical buss connector of claim 4 further characterized
in that:
a. said elongated slots include a slot section extending
longitudinally of said strip, and a perpendicular slot section
connecting said first slot section with an edge of said strip at
the opposite end of said slot whereby a section of said strip may
resiliently bow outwardly of the body of said strip in the plane of
said strip to receive and grip a terminal
6. The electrical buss connector of claim 5 further characterized
in that:
a. said elongated slots include, between one cut-out means and said
other cut-out means, means for receiving a probe to force said
strip section away from the body of said strip and permit removal
of said strip from the
7. An electrical buss connector for interconnecting a series of
plate terminal wire-wrap pins arranged in a prescribed pattern,
comprising:
a. an elongated, substantially flat metal strip,
b. a plurality of elongated slots formed in said strip in positions
corresponding to the positions of selected ones of said pins,
c. each of said slots containing means between opposite ends of the
slots for receiving and gripping a terminal pin, and
d. each of said slots being open at one end to a side edge of said
flat metal strip whereby at least one section of said flat metal
strip is resiliently movable in the plane of said strip to permit a
terminal pin to be forced into said cut-out means and resiliently
retained by said strip.
8. An electrical buss connector for interconnecting a series of
plate terminal wire-wrap pins in a prescribed pattern,
comprising:
a. an elongated, substantially flat terminal strip,
b. a plurality of elongated slots formed in said strip in positions
corresponding to the positions of selected adjacent pairs of said
pins,
c. means in each of said slots between its ends for receiving and
gripping one of a pair of adjacent terminal pins,
d. other means in each of said slots between its ends for receiving
the other of each of said pairs of adjacent terminal pins without
electrical contact being made between the pin and the strip,
and
d. each of said slots being open at one end to a side edge of said
flat metal strip whereby at least one section of said flat metal
strip is resiliently movable in the plane of said strip to permit a
terminal pin to be forced into said cut-out means and resiliently
retained by said strip.
Description
BACKGROUND OF THE INVENTION
This invention is in the field of electrical hardware. It deals
particularly with electrical hardware especially suited for high
density computer circuitry or the like.
It is now common practice in computer circuitry, for example, to
employ terminal plates seating thousands of electrical terminals.
These plate-type terminals are conventionally of the wire-wrap
type, adapted to have wire leads wrapped onto the wire-wrap pins of
their contacts by well-known techniques.
It is frequently a requirement in large plate connectors that
various of these wire-wrap pins are interconnected; i.e., bussed
together. Bussing is conventionally accomplished by interconnecting
a plurality of the wire-wrap pins with individual wire leads and
wire-wrap connections, for example, or wire leads and solder
connections. An alternative to such wire interconnection is to
provide a fabricated connector. An example of such a connector is
illustrated in the Sullivan et al U.S. Pat. No. 3,488,620. This
patent discloses a U-shaped buss strip for interconnecting the
wire-wrap pins of a series of terminal connectors wherein the strip
is retained on the pin by the spring-like action of its downwardly
extending legs.
There are marked disadvantages to each of the known bussing
arrangements, exemplified by those referred to, however. The use of
individual wire leads with wire-wrap or solder connections, for
example, requires considerable labor and, accordingly, expense to
buss together a selected series of wire-wrap pins. The buss
connector strip shown in the Sullivan et al; patent was an
improvement, but this construction is severely limited in
versatility. For example, the Sullivan et al. clip is not easily
adaptable to bussing alternate pins together, or irregular
sequences of pins. Furthermore, relatively poor electrical
connections are frequently established between the buss strip and
various terminal pins because of slight irregularities in pin
alignment, as well as for other reasons.
SUMMARY OF THE INVENTION
A primary object of the invention is to provide a new and improved
electrical buss connector for bussing a series of plate terminal
wire-wrap pins together. It is another object to provide a simple,
economical, yet highly efficient buss connector for joining any
selected sequence of wire-wrap pins. It is still another object to
provide a buss connector which effectively wipes and cleans the
connecting surfaces of the wire-wrap pins when it is pressed into
operational relationship. A further object is to provide a buss
connector which permits a simple connection to and disconnection
from the terminal pins. Yet a further object is to provide a buss
connection which has an extremely low profile, and, accordingly,
facilitates high density connections being made to the wire-wrap
pins without interference by the buss connector.
The foregoing and other objects are realized in accord with the
present invention by providing a flat buss strip fabricated of an
excellent conducting material, such as phosphor-bronze or the like.
The strip is elongated and, at intervals along its length, is
provided with longitudinally extending die cuts or slots. One end
of each slot is preferably cut open to an edge of the strip so that
at least one elongated side section of the strip will spring
resiliently outward in the plane of the strip when the strip is
pressed downwardly over a pin.
Pin locating cut-outs are provided in opposed surfaces of the
slots. The strip is pressed downwardly over a terminal pin with the
pin positioned in the locating cut-outs, and the sharp edges of the
cut-outs wipe the sides of the pin to clean it and establish an
excellent electrical connection while the strip moves into a low
profile relationship with the plate itself.
In one aspect of the invention, the closed ends of one or more
slots are enlarged to provide clearance apertures for selected
adjacent terminal pins. Thus, a selected series of terminal pins
remains unconnected from the buss strip. It is also contemplated
that spreader probe locating cut-outs may be provided in the slots
between clearance apertures and pin locating cut-outs whereby the
slots can easily be widened to facilitate removal of the strip by
insertion of a suitably formed spreader probe.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention, both as to its organization and method of operation,
taken with other objects and advantages thereof, is best understood
by reference to the following specification read in conjunction
with the attached drawings, in which:
FIG. 1 is a perspective view of a portion of a terminal plate
mounting terminals with wire-wrap pins bussed together by a buss
connector embodying features of the present invention;
FIG. 2 is a side elevational view of the plate, terminal and buss
connector arrangement of FIG. 1 (illustrating additional
terminals);
FIG. 3 is a top plan view of the buss connector of FIGS. 1 and
2;
FIG. 4 is a view similar to FIG. 2 showing two buss connectors
joining different pairs of terminals;
FIG. 5 is a top plan view of a buss connector embodying features of
a second form of the invention;
FIG. 6 is a top plan view of a buss connector embodying features of
a third form of the invention; and
FIG. 7 is a top plan view of a buss connector embodying features of
a fourth form of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, and particularly to FIGS. 1 and 2,
an electrical connector assembly is seen generally at 10. The
connector assembly 10 comprises a terminal plate 11, usually
fabricated of an aluminum alloy, mounting a plurality of terminals
12 in suitably formed apertures. The terminals 12 are of generally
well-known construction, comprising contacts extending through
insulating bushings 16 which are, in turn, mounted in the plate
11.
Extending upwardly from the plate 11 on one side of it are the
wire-wrap pins 25 of the contacts. The wire-wrap pins 25 are
adapted to be interconnected with various other components in
computer circuitry, for example, by wire leads and conventional
wire-wrap connections (not shown). According to the present
invention, a prescribed series of these pins 25 are also bussed
together by a buss connector 30 embodying features of the
invention.
Referring now also to FIG. 3, the buss connector 30 comprises an
elongated flat strip 31 of a highly conductive alloy such as
phosphor-bronze, for example. The flat strip 31 is elongated in the
path of a row of the pins 25 and receives pairs of these pins in
corresponding patterned slots 35. In the form of the buss connector
30 illustrated in FIGS. 1-3, each of these patterned slots 35
receives the pin 25a which makes an electrical connection with the
strip 31 while the pin 25b passes through the strip without making
an electrical connection.
The patterned slot 35 is preferably formed by die cutting, although
other cutting techniques might be employed and includes a
longitudinally extending elongated slot section 36 connected at one
end by a perpendicular slot section 37, with one of these side
edges 40 of the strip 31.
Nearest the end of the slot section 36 adjacent the perpendicular
slot section 37, a pair of pin locating and gripping cut-outs 45
are formed in the opposed edge surfaces of the slot section 36. The
length of each of these cut-outs 45, i.e., the longitudinal
dimension relative to the slot section 36, is greater than the
corresponding dimension of the wire-wrap pin 25a. In the present
illustration, the wire-wrap pins 25a are 0.025 inch square
pins.
The width of these cut-outs 45, i.e., their dimensions transversely
of the slot section 36, are normally less than the corresponding
dimension of the wire-wrap pins 25a. The import of these
dimensional relationships will hereinafter be discussed in detail
in relation to the function and operation of the buss strip 31.
At the opposite end of the slot section 36, displaced a substantial
distance in the strip 31 from the pin locating and gripping
cut-outs 45, are substantially larger rectangular cut-outs which
define a clearance hole 47 through the strip 31. The clearance hole
47 is square and has overall dimensions substantially greater than
the corresponding cross-sectional dimensions of the pin 25b. The
clearance hole 47 is spaced from the pin locating cut-outs 45 at a
distance corresponding to the spacing of the pins 25a and 25b, so
that the pin 25b may extend through the clearance hole 47 without
making contact with the strip 31. To permit the dimensions of the
clearance hole 47 to be of the substantially large nature required
for this end, the strip 31 is widened on both sides of the hole, as
at 49, to provide sufficient strip material for maintaining the
strip integrity while permitting die cutting of the substantially
large hole 47.
Intermediate the clearance hole 47 and the pin locating cut-outs
45, the opposed edge surfaces of the slot section 36 are formed
outwardly generally in semi-circles to define a round hole 52 for a
spreader probe (not shown). The use of a spreader probe in
conjunction with the spreader probe hole 52 in the slot section 36
will hereinafter be discussed in detail in relation to the function
and operation of the buss strip 31.
In practice and operation, the buss strip 31 is cut elongate in the
pattern of the pins 25a which it is designed to interconnect. The
terminal pins 25a and 25b are arranged in a straight line row. Slot
complexes 35 are formed in the strip 31 at intervals along the
length of the strip corresponding to the spacing between pairs of
pins 25a and 25b.
The strip is then pressed downwardly onto the row of pins 25a and
25b, with the locating cut-outs 45a over the tips of pins 25a and
the clearance holes 47 over the tip of pins 25b. The conventional
pyramidal tips of these pins enter corresponding cut-outs 45 and
clearance holes 47, respectively, as the strip 31 moves over them.
Because the transverse dimensions of the cut-outs 45 are
collectively less than the corresponding dimension of the pin 25a,
the slot section 36 is spread as the buss strip side section 60 is
forced away from the opposite side section 61 of the strip. The
side section 60 resiliently bows outwardly in the plane of the
strip 31 as it is spread away from the side section 61 by the
entering pin 25a, thus widening the slot section 36. The cut-outs
45 are purposely formed so that they wipe corresponding sides of
the pins 25a as they pass through the cut-outs, cleaning the pins
and forming excellent electrical connections between the pins and
the strip 31.
The pins 25b pass through the clearance holes 47 without touching
their sides, due to the enlarged size of the clearance holes. The
strip 31 is forced downwardly until it rests on the mounting
bushings 16 for the contacts, in which position it defines an
extremely low profile with the terminal plate 11.
The strip 31 grips the terminal pins 25a tightly due to the spring
force of the outwardly bowed strip side section 60 and the sharp
edges of the cut-outs 45, and cannot inadvertently work loose from
the pins 25a. If it is desirable to aid insertion over pins or to
remove the buss strip 31, it is merely necessary to insert a simple
tool (not shown) having a conical tip into the spreader probe hole
52 between the opposed edge surfaces of the section 36 to force the
strip side sections 60 further apart from the fixed side sections
61. The grip of the locating and gripping cut-outs 45 on the pins
25a is thus released, permitting the strip 31 to be slipped over or
raised upwardly off the pins 25a and 25b.
Referring to FIG. 4, the use of two such buss connectors 30 is
illustrated. Here two connectors 30 sandwich an insulating layer of
air between them and buss together different pairs of pins 25a or
25b; the upper connecting pins 25b and the lower 25a. A solid
insulator could be substituted for air, making possible the same
end result. Even with two buss connectors and an insulator,
however, a very low profile is achieved.
Referring now to FIG. 5, a second form of the buss connector
embodying features of the present invention is seen generally at
130. Like the buss connector 30 hereinbefore discussed, the buss
connector 130 comprises an elongated flat strip 131 fabricated of a
highly conductive alloy. The flat strip 131 is elongated alongside
a row of terminal pins (not shown) and receives selected pins in
corresponding patterned slots 135 formed in L-shaped projections
131a from the strip.
Each patterned slot 135 is preferably formed by die cutting or the
like and includes a longitudinally extending slot section 136 open
to the free end of the strip extension 131a. Intermediate the ends
of the slot section 136 are formed a pair of pin locating and
gripping cut-outs 145 whose configuration and dimension conform to
those of the locating and gripping cut-outs 45 hereinbefore
discussed in relation to the buss connector 30.
With the strip extension 131a formed to one side of the strip 131,
it isn't necessary to aperture the strip 131 for receipt in
unconnected relationship of those terminal pins to which it is not
desirable to make a buss connection. In other respects, however,
the connector 130 functions in a manner similar to that of the
connector 30. The strip 131 is forced downwardly on the row of
terminal pins, the pins entering the locating and gripping cut-outs
145 of the slots 136 until the strip rests on the bushings, 16, of
the terminals. To facilitate easy removal of the strip, spreader
probe holes might be provided in the slots 136, although they are
not illustrated here.
FIGS. 6 and 7 illustrate third and fourth forms of the buss
connector 230 and 330, respectively. They function in virtually the
same manner as the second form illustrated in FIG. 4 providing,
however, the pin connecting extensions 231a and 331a, respectively,
in other forms of a strip. The strip 231, for example, comprises a
series of rectangles designed to interconnect or buss together
various terminals in two parallel rows of terminal pins. The strip
331 accomplishes the same end with a wider single strip
configuration and outwardly projecting extensions 331a.
While several embodiments described herein are at present
considered to be preferred, it is understood that various
modifications and improvements may be made therein.
* * * * *