U.S. patent number 3,664,325 [Application Number 05/053,193] was granted by the patent office on 1972-05-23 for sheet metal fireplace.
Invention is credited to Dannie O. Malafouris.
United States Patent |
3,664,325 |
Malafouris |
May 23, 1972 |
SHEET METAL FIREPLACE
Abstract
A sheet metal fireplace comprises an outer jacket and a firebox
mounted in and spaced from the jacket. The jacket and firebox have
open fronts. The firebox has a flue opening at the top. A grate is
mounted near the bottom of the firebox. A draft passageway is
located beneath the grate and communicates with the space between
the back walls of the jacket and firebox. A vertical baffle is
present in this space. The baffle provides two vertical
passageways. The inner passageway adjacent the firebox back wall
circulates cool air behind the same and discharges it through the
flue. The outer passageway behind the baffle circulates heated air
into the room through appropriately located louvers.
Inventors: |
Malafouris; Dannie O.
(Portland, OR) |
Family
ID: |
21982530 |
Appl.
No.: |
05/053,193 |
Filed: |
July 8, 1970 |
Current U.S.
Class: |
126/531;
126/532 |
Current CPC
Class: |
F24B
1/18 (20130101); F24B 1/1885 (20130101) |
Current International
Class: |
F24B
1/188 (20060101); F24B 1/18 (20060101); F24B
1/00 (20060101); F24b 001/18 () |
Field of
Search: |
;126/120,121 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Myhre; Charles J.
Claims
Having thus described my invention, I claim:
1. A sheet metal fireplace comprising:
a. an outer jacket including a back, two sides, a bottom, an open
front and a top having an opening therethrough,
b. a sheet metal firebox mounted in and spaced from the jacket and
including a back, two sides and a bottom spaced inwardly from the
corresponding components of the jacket, the firebox also having an
open front substantially registering with the open front of the
jacket and a top extending through the opening in the jacket top
and having therethrough a flue opening,
c. a horizontal draft passageway between the bottoms of the jacket
and firebox communicating with the space between the backs of the
jacket and firebox, and
d. vertical baffle means interposed between the backs of the jacket
and firebox and providing two vertical air passageways both
communicating at their lower ends with the draft passageway, the
first passageway providing a current of air between the firebox
back and baffle means upward from the draft passageway into the
flue opening, and the second passageway providing a current of air
between the baffle means and jacket back upward from the draft
passageway and outward through the jacket into the space in which
the fireplace is located, thereby heating the same.
2. The fireplace of claim 1 including second vertical baffle means
interposed between the jacket back and first named baffle means
providing a third air passageway communicating at its lower end
with the draft passageway and at its upper end with the second
passageway.
3. The fireplace of claim 1 wherein
a. the firebox top extends freely through the jacket top opening,
providing a space therebetween,
b. the back side of the firebox top terminates at its lower end
between the backs of the firebox and jacket, and
c. the baffle means extends downward from the back side of the
firebox top.
4. The fireplace of claim 3 including a hollow hood above the
jacket communicating with the space between the firebox top and
jacket top opening.
5. The fireplace of claim 1 including grate means in the firebox
above the bottom thereof.
6. The fireplace of claim 5 including an ash drawer mounted
removably in the firebox above the bottom thereof and below the
grate means.
7. The fireplace of claim 1 including a channel member mounted
across the opposite sides of the jacket adjacent the open front, a
rod supported on the channel member, and a fire screen slidably
mounted on the rod for removably closing said open front.
8. The fireplace of claim 1 wherein the top of the jacket is
provided with outwardly projecting studs and clips, and including a
hood for the fireplace flue having a flange engaging the studs and
clips and extending upwardly from the top of the jacket.
9. The fireplace of claim 1 including bracket means attached to the
back of the jacket and adapted to hang the fireplace on a
structural wall.
Description
This invention relates to sheet metal fireplaces.
Whereas in former times the fireplace was valued principally as a
heat-producing unit, in modern times there are many situations in
which it is valued principally for its ornamental and psychological
effect. The production of a large amount of heat not only is
undesired, but even detrimental in that it renders the surrounding
areas oppressively hot. It also makes necessary a massive masonry
fireplace construction.
Thus in modern homes, hotel rooms, offices, resort lounges, and
like situations, there is a need for a fuel-burning fireplace which
is ornamental in appearance, cheerful in providing the comfort of
an open fire, efficient in the emission of a controlled amount of
heat only, and easily installed in an existing room without the
necessity of building an elaborate and massive masonry
structure.
It is the purpose of the present invention to provide such a
fireplace.
In the drawings:
FIG. 1 is a view in perspective of the herein described fireplace,
illustrating its exterior appearance;
FIG. 2 is a view in front elevation of the fireplace, with parts
broken away to show the interior construction; and
FIG. 3 is a transverse sectional view of the fireplace taken along
line 3--3 of FIG. 2.
As shown in FIG. 1, the fireplace of my invention includes a
fireplace unit indicated generally at 10, which is adapted to be
hung on a wall or supported on a stand. A vertical heat shield or
hood 12 is supported on the fireplace unit and extends a
substantial distance vertically, preferably to the ceiling of the
room in which the fireplace is contained. The hood serves the dual
functions of concealing the fireplace flue, and of providing an
extensive heat radiating and dispensing surface.
Unit 10 and hood 12 may be styled in attractive, modern contours
and decorated in any desired manner. The fireplace thus not only
serves a heating function but adds materially to the decor of the
room in which it is contained. Unit 10 is provided with a removable
grate 14, a built-in firescreen 16, and an ash drawer 18.
Unit 10 is housed in an outer jacket comprising a back wall 20,
opposite side walls 22, a bottom 24, front panels 26 defining a
fireplace opening, and a top 28 having a central flue opening 30
and an inwardly extending structural plate 32.
All of these parts are fabricated from sheet metal of appropriate
gauge and strength, contoured in the desired exterior design. They
are secured to each other in any suitable manner, as by being
welded or bolted together.
Top 28 of the jacket is provided with a pair of horizontal clips 33
at the front and a pair of upwardly extending studs 34 at the rear.
These are used to support hood 12.
The hood comprises a sheet metal member of substantial size
extending, as heretofore noted, from the top of the fireplace unit
to the ceiling. It preferably is generally rectangular in cross
section open at the back, and upwardly tapered to give a pleasing
effect. Its lower margins are bent inwardly to form a flange 35,
which is engaged by clips 33. Flange 35 also is provided with
angular slots 37 which releasably engage studs 34. This
construction permits mounting and demounting a hood which desirably
extends upwardly to the ceiling, i.e. without leaving an unsightly
clearance gap adjacent the ceiling.
The hood houses an insulated stovepipe or flue 36. It also provides
a heat radiating surface of substantial extent. It renders still a
third service by delivering hot air through side louvers 38
provided for that purpose in a manner to be described
hereinafter.
Back wall 20 of the jacket supports on its upper margin a stout,
angularly bent flange 40 extending substantially the length of the
back wall. The flange engages a cooperating metal bracket 42 of
equal length. The bracket is securely mounted on a structural wall
44 by means of bolts 46. The strength of the mounting thus provided
is such that 10 or 12 stories of insulated stovepipe 36 may be
stacked on top of the unit with no other support whatsoever.
The lower margin of jacket back 20 mounts a pair of spaced
adjustment screws 48. The heads of the screws bear against the
surface of wall 44 and hence provides a means of bevelling or
squaring the fireplace.
When thus hung, the fireplace provides a space on the floor
immediately below which may be used to store wood. In the
alternative, a combination ornamental wood box and table support
may be interposed between the floor and the fireplace unit. The
table support may be used to support the fireplace in the event it
is not desired to hang it on the wall.
A sheet metal firebox is mounted within the jacket above described.
It includes a firewall back 50 of substantial gauge. The back has
an inwardly angled upper segment 52 and a horizontally extending
foot 54.
The firebox further is defined by a pair of opposite side walls 56
and a frusto conical top 58. Walls 56 are bolted to an inner
component of the jacket structure. Top 58 serves as a flue adapter.
It communicates at its upper end with flue 36, which may comprise
lengths of ordinary or, preferably, insulated stovepipe.
The top of the firebox is suitably supported, as by being bolted at
the front of the fireplace to plate 32 of the jacket and at the
back to a vertical baffle 60, the function of which is to be
described in greater detail hereinafter. This baffle also supports
a heat shield 61 which assists materially in deflecting the heat
present at the "hot spot" back of the fireplace.
The weight of stovepipe 36 is borne by a stirrup-shaped support 62.
This comprises an angularly bent sheet of metal which is outline
and provided with openings for engagement with studs 34 which also
mount hood 12. An opening through the central portion of the
support accommodates the flue-engaging upper end of firebox top
58.
A sheet of insulating material 64 overlies support 62. It has a
central opening registering with that in support 62.
Insulation 64 functions to prevent an excessive amount of heat from
being transmitted to hood 12. It is to be noted that it comprises
the only insulation which need be used in the entire structure,
even though the fireplace is hung closely adjacent a wall comprised
of inflammable material. Its presence insures that the heat which
otherwise would be transmitted through support 62 to hood 12 is
channeled up through flue 36 and thus exhausted from the room
area.
Side walls 56 of the firebox mount along their inner vertical
margins a plurality of staggered, inwardly projecting studs 66, 68,
70. These serve to support firewall 50, which may be inserted
between them during the assembly of the fireplace.
Side walls 56 of the firebox also support the grate means used to
support the fuel consumed in the unit.
To this end there extend inwardly from the lower margins of the
side walls appropriately contoured front and rear brackets 72, 74
which support a grate 14. This is dimensioned and contoured as
required to hold whatever solid fuel is to be used in the
fireplace.
The front of the firebox is open and substantially registers with
the open front of the jacket. It is closed off by means of screen
16. The screen in turn is supported on a rod 78 which is mounted in
a channel-shaped member 80 bolted to and supported by partition
plates 32 of the jacket.
The firebox is floored by means of an ash receiving drawer 18. This
is a box-shaped member which underlies the entire firebox. It is
open at its top and provided with a face plate 84 and operating
handle 86. Face plate 84 is of sufficient height to serve as a
retainer for the lower margin of screen 16.
The drawer is slidably supported in spaced relation from floor
plate 24 of the jacket by means of a pair of brackets 88. The
brackets support a plate 90 bolted to the latter. This not only
serves slidably to support the drawer, but also prevents ashes and
coals from dropping down from the grate into the space below. It
further provides an air passageway extending beneath the drawer and
communicating with the vertical space at the rear of the
fireplace.
It is a particular feature of the invention that in spite of the
large amount of heat generated by an open fire, the fireplace may
be installed directly adjacent a structural wall without providing
a massive masonry shield, or any insulation whatsoever other than
that afforded by appropriately directed currents of cool air. The
manner in which this result is achieved is shown particularly in
FIG. 3.
Baffle 60, previously noted as the support for the rear portion of
firebox top 58, is supported in its desired position by being
provided with side flanges by means of which it is bolted to the
side walls of the firebox. It divides the space behind the fire
wall 50 into two vertical passageways.
An inner passageway 92 conducts cool air entering the fireplace
beneath support plate 90 upwardly along the back of fire wall 50
and vents it up through fire box top 58 into flue 36. The resulting
jet effect materially augments the draft produced by the flue,
correspondingly promotes combustion, and inhibits smoking of the
fireplace. The cool air also cools firewall 50.
A second vertical passageway 94 is present between the back of
baffle 60 and the back of the jacket. It communicates through
opening 30 in the jacket top with the space within hood 12. Air
conducted beneath horizontal plate 90 and upwardly through
passageway 94 is heated to a limited extent by conduction through
baffle plate 60. Upon entering hood 12 it is discharged through
louvres 38. It thus introduces a controlled amount of heat into the
room.
A third or outer passageway 96 is present for introducing cool air
to the area immediately adjacent back wall 20 of the jacket. Such a
passageway is provided by means of channel-shaped baffle 98 secured
to the inner surface of jacket back wall 20.
Cool air introduced into the fireplace beneath horizontal plate 90
thus in part passes upwardly through passageway 96 and cools the
back wall so that even though the latter is closely adjacent a
structural wall 44 of combustible material the wall is not heated
to a dangerous temperature at which it might become ignited.
These various current flows are illustrated by the arrows of FIG.
3. In aggregate, they direct the major portion of the heat up the
flue, provided a controlled introduction of warm air into the space
to be heated, and cool the back of the fireplace so that it will
not damage the structural wall upon which the fireplace is hung.
All of this is accomplished by a simple installation requiring
neither the use of masonry nor the application of expensive thermal
insulation.
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