U.S. patent number 3,663,930 [Application Number 05/099,188] was granted by the patent office on 1972-05-16 for disengageable electrical connector.
This patent grant is currently assigned to AMP Incorporated. Invention is credited to Homer Ernst Henschen, Clifton Wesley Huffnagle, Dale Richard Zell.
United States Patent |
3,663,930 |
Henschen , et al. |
May 16, 1972 |
DISENGAGEABLE ELECTRICAL CONNECTOR
Abstract
Disengageable connector assembly comprises one connector part
having channel shaped female pins therein and second connector part
having male spring contacts which are adapted to move between the
sidewalls of the channels. Channel contacts extend beyond the
mating face of the one connector part and spring contacts are
recessed in cavities in the second connector part.
Inventors: |
Henschen; Homer Ernst
(Carlisie, PA), Huffnagle; Clifton Wesley (Camp Hill,
PA), Zell; Dale Richard (Elizabethtown, PA) |
Assignee: |
AMP Incorporated (Harrisburg,
PA)
|
Family
ID: |
22273412 |
Appl.
No.: |
05/099,188 |
Filed: |
December 17, 1970 |
Current U.S.
Class: |
439/660; 439/631;
439/825 |
Current CPC
Class: |
H01R
13/113 (20130101) |
Current International
Class: |
H01R
13/115 (20060101); H01r 033/76 (); H01r
013/06 () |
Field of
Search: |
;339/176M,191,192,195,196R,196M,217S,252,256R |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Champion; Marvin A.
Assistant Examiner: Stabb; Lawrence J.
Claims
WE CLAIM:
1. A disengageable electrical connection comprising,
first and second insulating housings, said housings having mating
faces in abutting relationship,
first and second contact cavities extending through said first and
second housings respectively, said cavities having rectangular
transverse cross-sections,
first and second contact terminals in said first and second
cavities, said first contact terminal comprising an elongated
channel-shaped member having a leading end portion extending beyond
said mating face of said first housing and into said second contact
cavity in said second housing,
said second contact terminal having a resilient contact portion
adjacent to said mating face, said resilient contact portion
comprising a pair of spaced apart channel sections and three leaf
springs connecting the sidewalls and webs of said channel sections,
said leaf springs being normally outwardly bowed relative to the
planes defined by said webs and sidewalls of said channel
sections,
said leading end portion of said first contact terminal being in
surrounding relationship with said contact portion of said second
contact terminal with said channel sections of said second contact
terminal in the same orientation as said projecting channel portion
of said first terminal, said springs being inwardly flexed,
relative to the axis of said second terminal and bearing against
internal surface portions of said first terminal.
2. An electrical contact terminal having resilient contact means
extending from a location intermediate the ends thereof to one end
of said terminal, said resilient contact means comprising:
first and second channel sections each comprising a web and
sidewalls, said channel sections being spaced apart and aligned
with each other,
first, second, and third leaf spring means, said first leaf spring
means being integral at its ends with the opposed edges of said
webs of said channel sections, said second and third spring means
being integral with opposed edges of said sidewalls of said channel
sections,
said first, second and third leaf spring means being outwardly
bowed relative to the planes defined by said webs and sidewalls,
said terminal being engageable with a complementary channel shaped
terminal having opposed sidewalls.
3. A multi-contact electrical connector of the type comprising an
insulating block having a plurality of contact receiving cavities
extending therethrough from the rearward face thereof to the mating
face and having electrical contact terminals in each of said
cavities,
said cavities having a rectangular cross-section,
each of said contact terminals having a contact portion at its
forward end proximate to said mating face, each said contact
portion comprising forward and rearward U-shaped sections and three
semi-elliptic spring members extending between said U-shaped
sections, the center one of semi-elliptic spring members being
substantially against one wall of said cavity thereby to locate
said contact terminal against the wall of said cavity which is
opposite to said one wall,
rib means integral with, and extending centrally from, said
opposite wall of said cavity and into said contact terminal, said
rib means functioning to center said contact terminal between the
two remaining walls of said cavity, said semi-elliptic spring
members which are proximate to said remaining walls being spaced
from said remaining walls,
a channel section extending from said rearward U-shaped section,
said channel section having a web disposed proximate to said one
cavity wall and having sidewalls disposed proximate to said
remaining cavity walls,
lance means struck from said web and having a free end in
engagement with the rearward end of said rib means thereby to
retain said terminal against forward movement in said cavity,
and
stop means extending from said forward U-shaped section, said stop
means being engageable with the forward end of said rib means
thereby to retain said terminal against rearward movement in said
cavity,
each of said terminals being engageable with a channel-shaped
terminal extending from a complementary multi-contact connector
oriented such that the web of said channel-shaped contact terminal
moves between said center spring and said one wall of said cavity
and said remaining springs are received between the sidewalls of
said channel shaped terminal.
4. A stamped and formed electrical contact terminal which is
adapted to be mounted in a cavity in an insulating housing, said
terminal comprising:
a contact portion having first and second U-shaped sections, said
sections being in axial alignment and spaced from each other.
contact springs extending between the corresponding sidewalls of,
and the webs of, said U-shaped sections, said contact springs being
outwardly bowed relative to the axis of said terminal, said springs
being integral with the web and sidewalls of one of said U-shaped
sections and being integral with at least the sidewalls of the
other one of said U-shaped sections,
a mounting section integral with, and extending from said second
U-shaped contact section, said mounting section having a
channel-shaped cross section comprising a web and sidewalls, the
width of said mounting section being greater than the width of said
U-shaped sections of said contact portions, and
stop means comprising inwardly directed ears extending towards each
other from said sidewalls of said first U-shaped section and a
lance struck from said web of said channel-shaped mounting section,
said lance being directed obliquely inwardly and towards said
contact portion whereby,
said terminal can be mounted in a rectangular cavity having
centrally located forwardly and rearwardly facing shoulders, said
ears being cooperable with said forwardly facing shoulder and said
lance being cooperable with said rearwardly facing shoulder to
retain said terminal in said cavity, said terminal being engageable
with a channel-shaped complementary terminal upon insertion thereof
into said cavity.
Description
BACKGROUND OF THE INVENTION
The increasing use of extremely small electronic devices is
producing an increasing demand for multi-contact connecting devices
of very small size. For example, it is common practice to design
printed circuit daughter boards having conductors extending to one
edge of the board which are spaced apart by a distance of 0.050
inch. There are only a few commercially available multi-contact
electrical connectors which can be used on circuit boards having
this extremely close conductor spacing and the available connectors
suffer from several comparative shortcomings. For example, some
types of available connectors cannot be made in lengths of more
than about two inches so that the number of terminals which can be
mounted in a connector is thereby limited. This limitation on the
connector length is usually a result of the fact that extremely
close dimensional tolerances must be maintained in these
micro-miniature connectors and the length of the connector must be
limited to avoid a tolerance accumulation which might prevent
mating of the connector parts with each other. Other available
connecting devices which can be used or designed with 0.050 inch
spacing between adjacent terminals are satisfactory in most
respects except for their relatively high cost which precludes
their use in mass produced electronic goods which must be sold at a
moderate cost.
It is accordingly an object of the invention to provide an improved
multi-contact electrical connector assembly. A further object is to
provide a connector assembly having contact terminals therein on
closely spaced centers and which can be produced with a relatively
large number of individual contact terminals. It is a further
object to provide contact terminals which can be made in an
extremely small size from relatively thin metal stock without
sacrifice of electrical performance or mechanical robustness.
These and other objects of the invention are achieved in preferred
embodiments thereof which are briefly described in the foregoing
abstract, which are described in detail below, and which are shown
in the accompanying drawing in which:
FIG. 1 is a perspective view of a channel-shaped female contact
terminal in accordance with the invention.
FIG. 2 is a perspective view of a male contact member in accordance
with the invention.
FIG. 3 is a perspective view of a connector assembly in accordance
with the invention illustrating the manner in which the conductors
on a printed circuit mother board are disengageably connected to
the conductors on a printed circuit daughter board.
FIG. 4 is a sectional side view of a connector assembly in
accordance with the invention taken along the lines 4--4 of FIG. 3,
this view showing the connector parts in engagement with each
other.
FIG. 4A is a view similar to FIG. 4 but showing the parts
disengaged from each other.
FIG. 5 is a sectional view taken along the lines 5--5 of FIG.
4.
FIG. 5A is a view similar to FIG. 5 but showing the two parts of
the connector disengaged from each other.
FIGS. 6 and 7 are views taken along the lines 6--6 and 7--7 of
FIGS. 5 and 5A respectively.
FIG. 8 is a perspective view of an alternative embodiment of the
male contact member in accordance with the invention.
Referring first to FIGS. 1 and 2, a pair of electrical contact
terminals in accordance with the invention comprises a male or
spring contact terminal 2 and a female socket contact generally
indicated at 4. The spring contact member 2 comprises front and
rear U-shaped sections 6, 8 which are connected to each other by
semi-elliptic springs 16, 18. The front U-shaped section has a web
12, sidewalls 10, and inwardly directed flanges 14 extending
towards each other from the forward ends of the sidewalls to
provide a stop means as will be described below. The semi-elliptic
spring 16 is integral with the web 12 of the front U-shaped section
and the web 20 of the rear U-shaped section, the remaining springs
18 being integral with, and extend between, the sidewalls 10 of the
front section and the sidewalls 22 of the rear section. The three
springs are outwardly bowed to the same degree and extend beyond
the planes defined by the webs and sidewalls of the two channel
sections.
A generally channel-shaped mounting section 23 extends from the
rear channel section 8 of the contact portion and is connected to
the sidewalls 22 by inwardly directed transition sidewalls 25. This
mounting section comprises a web 24 and sidewalls 26 and is
substantially wider than the front or forward channel sections 8,
6. A lance 28 is struck from the web 24 and is directed obliquely
forwardly with respect to the axis of the terminal. An embossment
30 may be provided on the web to assist in stabilizing the terminal
in a housing cavity as will be described below. A post 32 which has
an L-shaped cross section extends from one of the sidewalls 26 and
is electrically connected as by soldering to external conductors as
will also be described below.
The socket contact 4 in accordance with the invention is in the
form of a simple channel comprising a web 34 and sidewalls 36, the
dimensions of this channel being uniform throughout its length. A
forwardly directed lance 38 is struck from the web adjacent to the
rearward end thereof and forwardly of this lance, inwardly directed
flanges 40 are provided on the sidewalls 36. The forward ends of
the sidewalls 36 are rounded and swaged as indicated at 42 and the
forward end of the web 34 is swaged on its underside as shown at 44
to facilitate engagement of the terminal 4 with the terminal 2. As
best shown in FIGS. 4A and 5A, the rounded ends of the sidewalls 36
extend beyond the end 44 of the web, a condition which further
facilitates engagement of the terminals with each other.
Contact terminals as shown in FIGS. 1 and 2 are intended to be
mounted in connector housings of the type shown at 46 and 48 in
FIGS. 3, 4, 4A, 5, and 5A. Each of these housings has a plurality
of cavities extending therethrough which receive a terminal so that
when the two housing parts are engaged with each other, the
individual terminals will be engaged. The housing 46 in which the
spring contacts 2 are mounted has cavities 52 extending from its
mating face or upper face 54, to its rearward side or face 56. Each
cavity has a generally rectangular cross section defined by a top
wall 62, sidewalls 64, and a bottom wall 66. A rib 68 extends from
the bottom wall 66 intermediate the ends of the cavity and defines
forwardly and rearwardly facing shoulders 70, 72. The entrance to
each cavity is flared or beveled as shown at 58, 60 to guide the
mating channel contacts into the cavities when the connector parts
are engaged with each other. As best shown in FIGS. 4 and 5, the
cavities are dimensioned such that the semi-elliptic springs 16 are
disposed against the top walls 62 so that the terminal is urged
against the bottom wall 66. The rib 68 of each cavity has a width
which is only slightly smaller than the spacing between the
sidewalls of the front and rear channel portions of the contact
section of the terminal so that the terminal is centered in the
cavity as viewed in FIG. 4A. The semi-elliptic springs 18 will
ordinarily be spaced from the sidewalls 64 as is apparent from FIG.
4A and the length of the rib 68, and the fact that it extends
between the sidewalls of both of the U-shaped or channel sections
6, 8, prevents any substantial lateral movement of the terminal. It
should also be noted that the terminal is recessed from the mating
side 54 of the housing so that the channel contacts in housing 48
will be substantially aligned with the spring contacts by the
cavity sidewalls in housing 46 before there is any physical
engagement between the terminals of the two parts.
As shown in FIG. 4A, the post portions 32 of the spring contacts
extend through openings in the printed circuit mother board 50 and
are soldered to the conductors on the underside of this board.
Each cavity 76 in the housing 48 extends from the mating face 91 of
this housing to the rearward or upper face 92 and receives one of
the channel-shaped contacts 4. The cavities are accordingly of
rectangular cross section having dimensions conforming to the width
and height of the terminals. Beveled entrance portions 86, 88 are
provided for each cavity to permit limited lateral movement or
"float" of the terminal so that the channel contacts will be
permitted to align themselves with the spring contacts when the
parts of the connector assembly are mated. Each channel contact is
oriented in its cavity such that the web portion 34 of the contact
is against the cavity top wall 78 and the sidewalls 36 of the
channel are against the cavity sidewalls 80. A relatively short rib
84 extends centrally from the bottom wall 82 of each cavity and is
located between the forward end of lance 38 and the inwardly turned
flanges 40. This rib thus prevents axial movement of the contact
after insertion. The post portions 42 of the channel-shaped
contacts extend upwardly as viewed in FIG. 4 and are soldered to
the conductors 96 on the printed circuit daughter board 94.
The contacts, both the channel contacts and the spring contacts,
are assembled to the housings 46, 48 by insertion into the cavities
from the mating sides of the housings. The lances of the contacts
are deflected during such insertion until they pass the ribs 68, 84
at which time they return to their normal positions and the
contacts are locked in the cavities.
As shown in FIG. 3, the housing 48 has downwardly extending ears 98
at each end which interfit with recesses 100 on the housing part
46. The printed circuit daughter board is recessed in a central
axially extending groove 90 on the rearward side 92 of the housing
part 48, ears 102 being provided on the ends of this housing part
and suitable fasteners as indicated being mounted in these ears to
secure the daughter board to the housing.
As noted above, connecting devices in accordance with the invention
can be produced in extremely small sizes, without sacrifice of the
electrical or mechanical requirements of a serviceable and
practical connector. Such close spacing is permitted by virtue of
several features of both the spring and channel contacts. For
example, the exposed terminal is in the channel contact rather than
the spring contact and a channel shape is a structurally durable
and strong design. Contact terminals in accordance with the
invention must be manufactured from extremely thin stock, for
example, 0.004 inch in thickness and while this is extremely thin
metal strip, a channel shape formed from such stock possesses the
durability and strength needed in an exposed electrical contact
terminal. The spring contact, which is more subject to damage, is
entirely recessed within a cavity and is thereby protected.
It will be apparent from FIGS. 5 and 5A that very little lateral
movement of the contacts is permitted in the horizontal directions
as viewed in this Figure. In fact, it is in this plane that
extremely close spacing is required and the thickness of the walls
between adjacent cavities is therefore very limited. The terminals
shown do not require any substantial float in the horizontal
direction as viewed in FIG. 5 by reason of the fact that each of
the spring contacts is biased against the bottom wall 66 of its
cavity and when the channel contact enters the cavity, the spring
16 is flexed as the swaged end 44 of the web of the channel moves
past the spring. Furthermore, the springs 18 may be spaced from the
sidewalls 64 and the sidewalls of the channel contact are thereby
permitted to move past these springs when the parts are
engaged.
Substantial float of the contacts in the horizontal direction as
viewed in FIG. 4 is permitted so that the channel contacts can
align themselves with the spring contacts when the two connector
parts are mated. It should be noted that the spacing between
adjacent contacts as viewed in FIG. 4 can be somewhat greater than
the spacing between adjacent contacts in FIG. 5. This difference
results from the fact that the thickness of the printed circuit
daughter board defines the minimum spacing in FIG. 4 while the
spacing between conductors on the printed circuit daughter board
defines the spacing between contacts in the other direction (FIG.
5).
FIG. 8 shows an alternative embodiment of a spring contact in
accordance with the invention which is similar to the embodiment of
FIG. 2 excepting that the spring 16 has been severed from the web
portion 20 of the rearward U-shaped or channel section of the
contact portion, although the springs 18 are integral with the
sidewalls of both U-shaped contact portions. This embodiment may
prove desirable over some circumstances in that its use would
permit a reduction of the insertion force required to mate the
connector part 48 with the connector part 46. As will be apparent
from FIGS. 4 and 5, the spring 16 will be flexed to a greater
extent than the springs 18 when the channel contact is engaged with
the spring contact because of the fact that the spring 16 is
normally against the cavity wall 62 while the springs 18 are not
supported by a cavity wall. This unequal stressing of the springs
16 as compared with the springs 18 may, under some circumstances,
result in the development of torsional stresses in the forward
channel section 10 of the contact with resulting misalignment and
an increase in the force required to engage the contacts with each
other. To eliminate such torsional stressing and to equalize the
behavior of the springs, the spring 16 can be severed at its
rearward end from the web 20 so that it is free to move over the
web portion 20 as it is flexed by the channel contact. The
desirability of using this embodiment will depend on several
factors such as the contact force which is desired, the material
from which the terminals are manufactured, and the hardness of
these materials.
* * * * *