U.S. patent number 3,663,157 [Application Number 04/642,304] was granted by the patent office on 1972-05-16 for disperse or monosulfonated acid dye printed nylon resisted with hydroxy diaryl sulfone-formaldehyde condensate.
This patent grant is currently assigned to Ciba Limited. Invention is credited to Heinz Gilgien, Melvin Harris, Gerhard Koegel.
United States Patent |
3,663,157 |
Gilgien , et al. |
May 16, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
DISPERSE OR MONOSULFONATED ACID DYE PRINTED NYLON RESISTED WITH
HYDROXY DIARYL SULFONE-FORMALDEHYDE CONDENSATE
Abstract
A process for printing synthetic nitrogenous fibers with
dyestuff that are soluble or dispersible in water is disclosed. The
fibers to be printed are pretreated with an aqueous preparation
consisting substantially of at least one fiber, substantive
water-soluble, anionic resist for synthetic polyamide fibers
selected from the group consisting of polycondensates of
diarylsulfones containing at least one phenolic hydroxy group with
formaldehyde. The fibers so pretreated are then dried and then
printed with the printing paste containing the dyestuff.
Inventors: |
Gilgien; Heinz (Riehen,
CH), Koegel; Gerhard (Reinach, CH), Harris;
Melvin (Arlesheim, CH) |
Assignee: |
Ciba Limited (Basel,
CH)
|
Family
ID: |
4334970 |
Appl.
No.: |
04/642,304 |
Filed: |
May 31, 1967 |
Foreign Application Priority Data
Current U.S.
Class: |
8/455; 8/587;
8/924; 8/456; 8/589 |
Current CPC
Class: |
D06P
5/12 (20130101); D06M 15/412 (20130101); Y10S
8/924 (20130101) |
Current International
Class: |
D06M
15/41 (20060101); D06M 15/37 (20060101); D06P
5/12 (20060101); D06p 005/12 () |
Field of
Search: |
;8/15,65,73,21 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Levy; Donald
Claims
We claim:
1. A process for printing synthetic nitrogenous fibers with
dyestuffs with no more than one sulfonate group, which dyestuffs
are soluble or dispersible in water which comprises pretreating the
fibers to be printed with an aqueous preparation consisting
substantially of at least one fiber-substantive, water-soluble,
anionic resist for synthetic polyamide fibers selected from the
group consisting of polycondensates of diarysulfones containing at
least one phenolic hydroxy group with formaldehyde, whereupon the
fibers so treated are dried and then printed under textile printing
conditions with the printing paste containing the dyestuff.
2. A process according to claim 1, wherein synthetic polyamide
fibers are printed.
3. A process according to claim 1, wherein the fibers are
pretreated by the exhaustion method in an acid bath having a
temperature of 80.degree. to 100.degree. C.
4. A process according to claim 3, wherein the pH-value is from 3
to 5.
5. Process according to claim 1, wherein the diarylsulfone is made
from monocyclic hydroxyaryl compounds.
6. Process according to claim 5, wherein the diarylsulfone is a
dihydroxydiphenylsulfone.
7. Process according to claim 1, wherein the polycondensates
consist of dihydroxydiphenylsulfones and hydroxybenzene sulfonic
acid the content of sulfone being at least 30 mol percent.
8. Process according to claim 1, wherein the polycondensates
consist of sulfonic acids of dihydroxydiphenylsulfones.
9. Process according to claim 1, wherein the dyestuffs are acid,
metal-free wool dyes.
10. Process according to claim 1, wherein the dyestuffs are
water-soluble 1:2-metal complex dyestuffs.
Description
The present invention provides a process for printing nitorgenous
fibers with dyestuffs that are soluble or only dispersible in
water. According to the present process the fibrous material is
pre-treated with an aqueous preparation containing at least one
fiber-substantine resist for synthetic polyamide fibers. The
impregnated material is then dried and printed in the usual
manner.
Nitrogenous fibers suitable for printing by the present process are
above all those of synthetic origin. Particularly good results are
obtained on synthetic polyamides, such as condensation products
from adipic acid and hexamethylenediamine, polycondensates of
.epsilon.-caprolactam or of .omega.-aminoundecanoic acid. The
fibers may be in any desired stage of their processing, that is to
say they may in the form of filaments, staple fibers, textured
fibers, combings, fabrics or hosiery.
The dyestuffs must be soluble or at least dispersible in water.
Particularly valuable are the water-soluble dyestuffs, for example
substantive dyestuffs, l:1-metal complex dyestuffs, and especially
metal-free acid wool dyes and 1:2-metal complex dyestuffs. As
dyestuffs that are only dispersible in water there are suitable,
above all, the so-called disperse dyestuffs, for example those of
the type of the 1:2-metal complex dyestuffs. The term disperse
dyestuffs refers to those organic, coloured compounds of which at
most traces are soluble in water so that they must be applied in
the form of fine dispersions.
The printing pastes used for the application of the dyestuffs
defined above contain the conventional additives, such, for
example, as thickeners, hydrotropic agents, solution promoters and
the like. As a rule, the dyestuffs are fixed by steaming.
Fiber-affinic resists for synthetic polyamide fibers are compounds
that prevent the fibers being stained by the dyestuff, either
during dyeing or during washing. Such compounds are as a rule
water-soluble, anionic and as such known. They should have no color
of their own, or at least they should not change the color of the
fibrous material under treatment. Thus, for example, a list of such
compounds will be found in "Vorbehandlung und Farben von
synthetischen Fasern" by H.U. Schmidlin, 1958, but this list of
course does not claim to be complete, and the present invention is
not limited to the use of the compounds listed.
Of special value are water-soluble anionic polycondensates of
formaldehyde with diarylsulphones that contain at least one
phenolic hydroxyl group. As aromatic components there are suitable
dicyclic and especially monocyclic compounds containing at least
one phenolic hydroxyl group. However, in addition to the hydroxyl
group other substitutents may be present, such as sulphonic acid
groups, halogen atoms or alkyl radicals, especially alkyls
containing one to four carbon atoms. Particularly suitable are
compounds of the type of the phenol, of the mono-alkylphenols or
dialkylphenols, for example of the cresols or xylenols, of the
mono- or di-halogenophenols, for example of the chlorophenols or
dichlorophenols, or resorcinol or of pyrocatechol.
The sulphones are prepared from the phenolic compounds referred to
above by known methods, for example by reaction with sulphuric acid
at an elevated temperature. In this connection it is also possible
to use mixtures of the aromatic components defined above.
These sulphones are subjected to polycondensation with formaldehyde
in known manner, for example in an acidic or alkaline medium at an
elevated temperature. However, it is not necessary to perform the
condensation exclusively with sulphones and it may be performed
also with mixtures of sulphones and sulphonic acids of the phenolic
compounds described above. If this is the case, the polycondensate
should contain at least 30, preferably at least 40, mol percent of
sulphone. When, on the other hand, exclusively sulphones are
subjected to the polycondensation, the sulphones are sulphonated
either before the condensation or after it in the form of the
polycondensates. In this reaction it is possible to introduce
sulphonic acid groups either before or after the condensation with
formaldehyde. The polycondensates of sulphones, whose aromatic
hydroxy compounds are phenol, cresols or xylenols, are specially
preferred because of their accessibility and their potency.
These resists are applied during the pretreatment according to the
padding or preferably the exhaustion method, using temperatures
from 10.degree. to 130.degree. C., preferably from 80.degree. to
100.degree. C. The fibrous material thus treated is then dried. The
pH values of the aqueous preparations may be in the acid, neutral
or alkaline region, but preferably they are acid, in fact in the pH
region from 3 to 5, or neutral. The acid pH value is produced by
adding inorganic, or preferably organic, acids of low molecular
weight.
The amount of resist to be used varies within wide limits and is in
the padding process 0.1 to 10 percent referred to the padding
liquor, or 0.1 to 10 percent, preferably 0.5 to 3 percent, referred
to the fibrous material when working by the exhaustion method.
Apart from the resist the preparation may also contain optical
brighteners, bleaches, for example reducing agents, or other usual
additives.
The advantage of the present process is that owing to the
pretreatment a smaller quantity of resist is needed than when the
resist is added to the washing liquor. As a result of this addition
the white ground of the fibers is not stained by unfixed dyestuff
during the washing operation.
Parts in the following Examples are by weight.
EXAMPLE 1
Textured hosiery from an adipic acid/hexamethylenediamine
condensate is treated. The treatment takes 30 minutes. The liquor
has a goods-to-liquor ratio of 1 : 40, a temperature of 80.degree.
C., a pH value of 3.5 (adjusted with acetic acid) and contains 2
percent, referred to the weight of the fibers, of the
polycondensate, described below, of a phenol/sulphuric acid
reaction product with formaldehyde. The material is then rinsed for
a short time and dried.
The goods thus pretreated are then printed with a printing paste
consisting of
30 parts of the dyestuff c.I. Acid Orange 47 of the formula
##SPC1##
50 parts of thiourea
50 parts of thiodiethyleneglycol
510 parts of water
300 parts of a 12 percent aqueous solution of a commercial,
modified locust bean gum
60 parts of ammonium tartrate solution of 15.degree. Be.
The printed material is dried and steamed for 20 minutes in a
conventional ager at 102.degree. C., then rinsed in cold water,
washed in a bath heated at 50.degree. C., containing in 1,000 parts
of water 2 parts of any desired synthetic detergent, and once more
rinsed for a short time in cold water. A brilliant orange print is
obtained. The unprinted areas remain white, whereas when a print
that has not been pretreated is washed, the white areas display a
distinct, undesirable coloration.
PREPARATION OF THE RESIST
50 Grams of concentrated sulphuric acid are stirred dropwise at
room temperature into a suspension of 100 g. of
4,4'-dihydroxydiphenylsulphone in 50 g. of acetic anhydride. The
temperature is then raised to about 100.degree. C., and after 6
hours 300 ml. of water are added portionwise, while at the same
time 311 ml. of liquid are distilled off under reduced pressure.
The residual reaction mixture is mixed with a reaction mixture
obtained in the manufacture of ortho-cresol-4-sulphonic acid from
64.9 g. of ortho-cresol in 75 g. of acetic anhydride with 75 g. of
concentrated sulphuric acid. Then 80 g. of 30 percent aqueous
formaldehyde solution are added to the mixture of these two
reaction mixtures. The whole is heated for 5 hours at 100.degree.
to 105.degree. C. and then allowed to cool. The thickly liquid
condensation product, 40 mol percent of which consist of
4,4'-dihydroxydiphenylsulphone-3-sulphonic acid and 60 mol percent
of ortho-cresol-4-sulphonic acid, is then treated with 30 percent
sodium hydroxide solution until a pH value of 7 has been reached.
The resulting product can be diluted with water in any desired
proportion.
A product having similar, good properties is obtained with a
suspension of 200 g. of 4,4'-dihydroxydiphenylsulphone in 100 g. of
acetic anhydride is sulphonated with 100 g. of concentrated
sulphuric acid, 300 ml. of water are added and 283 ml. of liquid
are distilled off. When this reaction mixture is mixed with the
reaction mixture obtained in the manufacture of
ortho-cresol-4-sulphonic acid from 21.6 g. of ortho-cresol in 25 g.
of acetic anhydride with 25 g. of concentrated sulphuric acid, and
the two components are condensed with 80 g. of 30 percent aqueous
formaldehyde solution, a product is obtained of which 80 mol
percent consist of sulphone.
EXAMPLE 2
Textured hosiery from polyamide 6.6 is impregnated on a padder to a
weight increase after squeezing of about 90 percent with a
preparation containing in 1,000 parts of water 20 parts of the
resist described below, and the material is then dried at
80.degree. C.
The material thus pretreated and dried is then printed with a
printing paste consisting of
30 parts of the 1:2-chromium complex of the dyestuff, prepared
according to U. S. Pat. No. 2,565,895, and of the formula
##SPC2##
50 parts of thiourea
50 parts of thiodiethyleneglycol
510 parts of water
300 parts of a 12 percent aqueous solution of a commercial,
modified locust bean gum
60 parts of ammonium tartrate solution of 15.degree. Be.
The printed hosiery is dried and steamed for 20 minutes at
102.degree. C. in a conventional ager, then rinsed cold, washed at
60.degree. C. in a bath containing in 1,000 parts of water 2 parts
of any desired synthetic detergent, and once more rinsed in cold
water. A scarlet print is obtained and the unprinted areas remain
white, whereas a print that has not been pretreated displays
distinctly coloured white areas after washing.
MANUFACTURE OF THE RESIST
Thirty-five grams of concentrated sulphuric acid are stirred at
room temperature dropwise into a suspension of 70 g. of
4.4'-dihydroxydiphenylsulphone in 35 g. of acetic anhydride. The
temperature is then raised to 98.degree. to 100.degree. C. and
maintained at this value for 6 hours. 75 ml of water are then added
portion wise under a pressure of 30 to 50 mm. Hg, and at the same
time 88 ml. of liquid are distilled out of the reaction mixture.
The residual reaction mixture is diluted with another 20 ml. of
water, mixed with 20 g. of 30 percent aqueous formaldehyde solution
and the whole is heated for 5 hours at 100.degree. to 105.degree.
C., then allowed to cool, and 30 percent sodium hydroxide solution
is added to the thickly liquid condensation product until a pH
value of 7 has been reached. The resulting product can be diluted
with water in any desired proportion.
A product having similar properties is obtained when the reaction
mixture is adjusted to a pH value from 8 to 8.5 by means of 30
percent sodium hydroxide solution before the formaldehyde is
added.
EXAMPLE 3
Warp hosiery from polyamide 6 is pretreated as described in Example
1.
Similar, advantageous results are obtained by printing with a
printing paste prepared as described in Example 1 but containing
instead of the dyestuff mentioned there:
30 parts of the 1:1-chromium complex of the dyestuff of the formula
##SPC3##
30 parts of the 1:2-chromium complex of the dyestuff of the formula
##SPC4##
* * * * *