U.S. patent number 3,663,129 [Application Number 05/073,449] was granted by the patent office on 1972-05-16 for concrete pump.
Invention is credited to Leon A. Antosh.
United States Patent |
3,663,129 |
Antosh |
May 16, 1972 |
CONCRETE PUMP
Abstract
A constant flow concrete pump having a number of hydraulically
actuated concrete pump assemblies connected to inlet openings in
one wall of a semi-fluid concrete hopper which has a single
discharge opening in the opposite wall, and a valve mounted in the
hopper and having an inlet of sufficient length to encompass at
least two of the inlet openings in the hopper wall, relative
movement is provided between the valves and inlet openings to
provide constant flow of concrete through the hopper. The valve can
be fixed, oscillated or rotated.
Inventors: |
Antosh; Leon A. (Erie, IL) |
Family
ID: |
22113748 |
Appl.
No.: |
05/073,449 |
Filed: |
September 18, 1970 |
Current U.S.
Class: |
417/516;
417/900 |
Current CPC
Class: |
F04B
11/005 (20130101); F04B 7/0034 (20130101); F04B
19/027 (20130101); F04B 15/023 (20130101); F04B
9/1174 (20130101); F04B 7/008 (20130101); Y10S
417/90 (20130101) |
Current International
Class: |
F04B
15/00 (20060101); F04B 11/00 (20060101); F04B
15/02 (20060101); F04B 19/00 (20060101); F04B
19/02 (20060101); F04B 7/00 (20060101); F04B
9/00 (20060101); F04B 9/117 (20060101); F04b
007/00 (); F04b 015/02 () |
Field of
Search: |
;417/516,517,900 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Walker; Robert M.
Claims
I claim:
1. A constant flow concrete pump comprising:
a frame,
a concrete hopper mounted on said frame having a number of inlet
openings and an outlet opening,
a number of concrete pump assemblies corresponding to said inlet
openings, each assembly including a concrete cylinder connected to
one of said inlet openings, and a piston mounted for reciprocal
motion in said cylinder, one of said assemblies being operated at
all times to provide a continuous flow of concrete through one of
said inlet openings,
a discharge duct positioned in said outlet opening,
a valve positioned in said hopper and having a passage terminating
at one end in an inlet of sufficient length to encompass two of
said inlet openings and an outlet at the other end operatively
connected to said outlet opening,
and means for producing continuous motion between said valve and
inlet openings.
2. The pump according to claim 1 including means for oscillating
said valve in said hopper.
3. The pump according to claim 1 including means for rotating said
valve in said hopper.
4. The pump according to claim 1 including means for moving said
pump assemblies laterally in said hopper.
5. The pump according to claim 1 wherein said producing means
includes an auxiliary hydraulic pump assembly operatively connected
to one of said inlet openings.
6. The pump according to claim 5 wherein said auxiliary pump
assembly is connected directly to said valve at all times.
7. The pump according to claim 1 including in a large flange on
said valve for sealing the inlet openings prior to connecting an
inlet opening to said valve.
8. The pump accordingly to claim 7 including a hydraulic assembly
operatively connected to said valve for maintaining a predetermined
pressure between the flange and the hopper.
9. A constant flow concrete pump comprising,
a frame,
means for confining a semi-fluid concrete material on said
frame,
a discharge duct operatively connected to said confining means,
means connected to said confining means for withdrawing a portion
of the semi-fluid material from said confining means,
a valve having a passage terminating at one end in an inlet of
sufficient length to communicate with two of said withdrawing means
and an outlet at the other end operatively connected to said
discharge duct,
said withdrawing means being discharged into said valve,
and means for maintaining communication between said valve and the
discharging withdrawing means to product a constant flow of
material through said discharge duct.
10. The pump according to claim 9 including means for sealing the
connection of said withdrawing means to said valve prior to
completing the connection of said withdrawing means to said
valve.
11. The pump according to claim 10 wherein said sealing means
includes a hydraulic assembly for maintaining a controlled seal
pressure.
12. The pump according to claim 9 including means for oscillating
said valve.
13. The pump according to claim 12 wherein said withdrawing means
comprises at least two hydraulically actuated pump assemblies.
14. The pump according to claim 12 wherein said withdrawing means
comprises two hydraulically actuated pump assemblies and an
auxiliary pump assembly.
15. The pump according to claim 9 including means for rotating said
valve.
16. The pump according to claim l5 wherein said withdrawing means
includes three hydraulic pump assemblies.
17. The pump according to claim 9 wherein said withdrawing means
includes two hydraulic pump assemblies.
18. The pump according to claim 17 wherein said pump assemblies are
mounted for pivotal movement on said frame and further including
means for oscillating said pump assemblies.
Description
BACKGROUND OF THE INVENTION
There has been a need since the initial idea of pumping concrete
was developed to provide for a uniform constant flow of concrete
through the discharge hose. Concrete pumps generally available
today as seen in Sherrod U.S. Pat. Nos. 3,298,322, and Re. 25,568
entitled Pump for Semi-Fluid Material, use an intermittent feed
system wherein reciprocating concrete piston and cylinder
assemblies are intermittently connected to a discharge outlet to
pump concrete to the discharge hose. This is due to the interval or
pause which is necessary to move the valve between the termination
of the discharge stroke of one piston and the beginning of the
discharge stroke of the next piston. This interval or pause
produces pipe line jumping or kicking from shock loads on each pump
stroke. The valve is moved rapidly from one concrete cylinder to
the next to minimize back pressure leakage however, an intermittent
or pulsed flow of concrete is produced in the delivery or discharge
hose. No attempt is made by others to have more than one pump
assembly at the same time exerting pressure on the discharge
duct.
SUMMARY OF THE INVENTION
The constant flow concrete pump of the present invention provides
for continuous flow of concrete to the delivery or discharge duct
by maintaining communication between a discharging concrete pump
assembly and the delivery duct at all times. This is accomplished
in a number of ways, one embodiment of which involves the addition
of an auxiliary concrete cylinder assembly which is charged or
filled with concrete from the valve while one of the main concrete
cylinders is discharging into the valve and is discharged into the
valve while the valve is moved from one of the concrete assemblies
to the other.
Another embodiment of the invention achieves continuous flow by
using an oscillating type valve which has an arcuate opening of
sufficient length to encompass two or more concrete assemblies at
one time. The valve is moved continuously to provide communication
with a discharging concrete pump assembly and the next concrete
pump assembly near the end of the discharge stroke of the first
assembly. The second pump assembly can commence discharging
concrete into the valve immediately after the first concrete pump
assembly reaches the end of its discharge stroke. This continuous
motion of the valve will disconnect the first pump assembly from
the valve so that it can be recharged from the hopper.
A further embodiment of this invention provides continuous flow by
mounting the valve for continuous rotary motion. The valve is
provided with an inlet of sufficient length to again encompass at
least two of the concrete pump assemblies at one time and is moved
continuously in a revolving motion in timed sequence with the
discharging of the pump assemblies to provide continuous pressure
on the concrete in the discharge duct.
A further embodiment of this invention provides continuous flow by
mounting the valve in a fixed position and then moving the pump
assemblies. The valve is provided with an inlet of sufficient
length to again encompass at least two of the concrete pump
assemblies at one time and the pump assemblies themselves are moved
continuously or intermittently in a timed sequence with the
discharging of of the pump assemblies to provide continuous
pressure on the concrete in the discharge duct.
In all of the above embodiments, leakage is prevented between the
valve and the inlet openings for the pump assemblies by an enlarged
seal section provided on the leading edge of the valve. This
enlarged section will completely seal or close the open end of the
pump assemblies before they are connected to the valve. A constant
pressure is maintained on the seal at all times by an independent
hydraulic system. The back pressure of the concrete in the valve is
thus prevented from leaking through the next pump assembly into the
hopper before the connection is complete between the valve and the
next pump assembly. Once this connection has been completed the
next pump assembly can commence discharging concrete into the
valve. This seal also makes it possible to pump water through the
pump to clean out the hose.
Other objects and advantages will become apparent from the
following detailed description when read in connection with the
accompanying drawings.
THE DRAWINGS
FIG. 1 is a top view of a two cylinder concrete pump according to
the invention with the valve in a position to provide communication
from one of the concrete cylinder assemblies to the discharge duct
or hose;
FIG. 2 is a top view of the concrete pump of FIG. 1 with the swing
valve shown in a position to provide communication between both
concrete cylinder assemblies and the discharge duct or hose;
FIG. 3 is a top view of the pump of FIG. 1 with the valve in a
position to provide communication between the other concrete
cylinder assembly and the discharge duct or hose;
FIG. 4 is a view taken on line 4--4 of FIG. 1 showing the valve in
communication with the first concrete cylinder assembly;
FIG. 5 is a view taken on line 5--5 of FIG. 2 showing the valve in
communication with both concrete cylinder assemblies;
FIG. 6 is a view taken on line 6--6 of FIG. 3 showing the valve in
communication with the other concrete cylinder assembly;
FIG. 7 is a view of another embodiment of the concrete pump of this
invention showing two concrete cylinder assemblies and an auxiliary
concrete cylinder assembly with the valve in a position to provide
communication between the auxiliary cylinder assembly and one of
the concrete cylinder assemblies and the discharge duct;
FIG. 8 is a top view of the pump shown in FIG. 7 with the valve in
a position to provide communication between the auxiliary assembly
and the discharge duct;
FIG. 9 is a view taken on line 9--9 of FIG. 7 showing the seal for
the valve when positioned to encompass one of the concrete
assemblies and the auxiliary cylinder;
FIG. 10 is a view taken on line 10--10 of FIG. 8 showing the seal
for the valve when moved to the intermediate position between the
concrete assemblies;
FIG. 11 is another embodiment of the concrete pump of this
invention wherein the concrete cylinder assemblies are mounted for
pivotal movement with respect to a valve having an enlarged inlet
opening;
FIG. 12 is a top view of the embodiment shown in FIG. 11 with both
of the concrete assemblies in communication with the inlet opening
of the valve;
FIG. 13 is a top view of the embodiment shown in FIG. 11 with the
concrete assemblies moved to the other side of the valve;
FIG. 14 is taken on line 14--14 of FIG. 11 showing one of the
concrete assemblies in communication with the inlet opening of the
valve;
FIG. 15 is taken on line 15--15 of FIG. 12 showing both of the
concrete cylinder assemblies in communication with the inlet
opening of the valve;
FIG. 16 is taken on line 16--16 of FIG. 13 showing the second
concrete cylinder assembly in communication with the inlet opening
of the valve;
FIG. 17 is a top view of a concrete pump having a revolving type
valve;
FIG. 18 is a view taken on line 19 of FIG. 17 showing the revolving
valve in communication with one of the concrete cylinder
assemblies;
FIG. 19 is a view similar to FIG. 18 showing the valve in
communication with two of the concrete cylinder assemblies;
FIG. 20 is a view similar to FIG. 18 showing the valve in
communication with the second cylinder assembly; and
FIG. 21 is a view similar to FIG. 18 showing the valve in
communication with the second and third cylinder assemblies.
DESCRIPTION OF THE INVENTION
The concrete pump 10 of this invention generally includes a base or
frame 12 and a concrete hopper 14. A number of hydraulically
actuated concrete pump assemblies 16 are mounted on the base or
frame 12 and are operably positioned to withdraw concrete from and
pump concrete through the concrete hopper 14 to a discharge duct or
hose 18. The constant flow of concrete from the assemblies 16 to
the discharge duct 18 is provided by means of a valve 20 which is
positioned in the hopper 14. The valve 20 can be a reciprocating
type valve as shown in FIGS. 1 through 10, a fixed valve as shown
in FIGS. 11 through 16, or a revolving type valve as shown in FIGS.
17 through 21. In any one of these embodiments, the relative motion
between the valve 20 and the assemblies 16 is timed or synchronized
to provide continuous communication between the valve and a
discharging pump assembly, as more particularly described
hereinafter.
FIG. 1 THROUGH 6
Referring more particularly to FIGS. 1 through 6, the concrete pump
10 shown is of the reciprocating valve type having the valve 20
positioned within the concrete hopper 14 to provide continuous
communication between a discharging pump assembly and the discharge
duct 18. In this regard, the semi-fluid concrete material is
confined on the frame by means of the concrete hopper 14 which
includes a front wall 22, a back wall 24, and a pair of side walls
26 mounted on the base 12. Concrete is poured into the hopper from
the top as is generally understood in the art. A single outlet
opening 28 is provided in the back wall 24 and a pair of inlet
openings 30 are provided in the front wall 22.
The semi-fluid concrete material is withdrawn from the hopper 14 by
means of the concrete pump assemblies 16a and 16b which are
connected to the inlet openings 30 in the front wall 22. Concrete
drawn into the assemblies 16a and 16b is forced or pumped into the
valve 20 for discharge through the duct or hose 18. In this regard,
each of the pump assemblies 16a and 16b includes a concrete
cylinder 32a and 32b and a piston 34a and 34b. The cylinders 32a
and 32b are sealed in the openings 30. The pistons 34a and 34b are
sealed in the cylinders 32a and 32b, respectively, by means of
glands or seals 36 provided on the outer periphery of the pistons
34a and 34b to prevent leakage of the liquid or water in the
concrete from flowing past the pistons 34a and 34b.
Means are provided for actuating the pump assemblies 16a and 16b to
withdraw concrete from the hopper. Such means is in the form of
hydraulic piston and cylinder assemblies 38a and 38b which are
operatively connected to the pump assemblies 16a and 16b . Each
hydraulic assembly 38a and 38b includes a cylinder 40a and 40b and
a piston 42a and 42b . The pistons 42a and 42b are connected to the
pistons 34a and 34b , respectively, by piston rods 44a and 44b
which extend through an opening 46 provided in the end wall 48 of
the cylinders 40a and 40b . The pistons 42a and 42b are sealed in
the cylinders 40a and 40b , respectively, by means of glands or
seals 50a and 50b to form hydraulic pressure chambers at each end
of the cylinders 40a and 40b . The hydraulic piston assemblies 38a
and 38b are therefore double acting and are connected to a
conventional hydraulic system by means of hoses 52a and 52b to
provide double acting motion. It should be noted that on movement
of pistons 42a and 42b to the left in FIGS. 1 through 3, concrete
will be drawn into the cylinders 40a or 40b and on movement to the
right, concrete will be discharged from the cylinders 40a and
40b.
In accordance with the invention, means are provided for connecting
the inlet openings 30 to the discharge opening 28 in the form of
the valve 20 which is reciprocated in the hopper 14. In this
regard, means are provided for supporting the valve 20 on the frame
l2 for reciprocal motion within the hopper 14. Such means is in the
form of the discharge duct l8 which is mounted for reciprocal
motion in bearings 54 provided on frame 12 and extends through
opening 28 in the back wall 24. The valve 20 is provided with an
internal curved passage 56 which terminates at one end in an inlet
opening 58 which is of sufficient length to encompass both openings
30 and at the other end in an outlet opening 60 which is connected
to the discharge duct 18. The valve 20 is oscillated about the axis
of the discharge duct 18 by means of a hydraulic piston and
cylinder assembly 62. The assembly 62 includes a cylinder 64 which
is pivotally connected to the frame 12 and a piston rod 66 which is
pivotally connected to a link 68 provided on the discharge duct
18.
Means are provided for sealing the openings 30 during the change in
the connection of the pump assemblies l6a and l6b from the hopper
14 and to the valve 20. This seal means prevents leakage of
concrete from the valve 20 through the openings 30 due to the back
pressure of the concrete in the valve 20. Such means is in the form
of a flange or plate 70 provided on each end of the valve 20. Each
of the plates 70 extend outwardly from the valve a distance
sufficient to completely cover one of the openings 30 before the
opening 30 is connected to the inlet opening 58 in the valve.
Means are provided for maintaining a constant pressure on the seal
provided between the plates 70 and the inside surface of the wall
22. Such means is in the form of an independent hydraulic system
25. In this regard, the end of the duct 18 is connected to the
fixed discharge pipe 27 by means of a cylindrical bearing 29
mounted in a fixed bearing bracket 37 and having a swivel joint,
slip joint and pressure seal. Pressure is applied to the seal by a
hydraulic piston and cylinder assembly 31 having a piston 33
connected to a collar 51 mounted to slide on the duct 18 and a
cylinder 35 connected to the cylindrical bearing 29. The collar 51
is positioned to bear on a flange provided on the duct 18. Pressure
is maintained in the cylinder 33 by a hand pump 39 connected to the
cylinder 35 by a line 41 and an accumulator 43. A pressure relief
valve 45 is provided in the line 41 to allow for flow back to a
reservoir 47 whenever the pressure exceeds a predetermined maximum.
This can occur if a hard object such as a rock enters the seal
between the plate 70 and wall 22.
The motion of the valve 20 and the operation of the pump assemblies
16a and 16b is timed to provide continuous communication between a
discharging pump assembly l6 and valve 20. In this regard, the
valve 20 is moved slowly in a continuous motion back and forth
within the hopper 14. Each time the valve 20 reaches a position
where the inlet opening 58 is in communication with both of the
openings 30, one of the pump assemblies 16 should be reaching the
end of its discharge stroke and the other pump assembly 16 should
be commencing its discharge stroke. This can be more easily
understood by referring to FIG. 4, where the valve is shown in the
extreme right hand position with the opening 30 for the pump
assembly 16a in communication with the inlet opening 58 in the
valve 20. The pump assembly 16b should be drawing concrete from the
hopper 16 when the valve 20 reaches this position. As soon as the
pump assembly 16b is filled with concrete, the assembly 62 is
actuated to start to rotate the valve 20 counterclockwise toward
the left hand position. When the valve 20 reaches the intermediate
position shown in FIG. 5, both of the openings 30 will be in
communication with the inlet opening 58 in the valve. The assembly
16a should be at the end of its discharge stroke and the assembly
16b should be actuated to commence its discharge stroke. The
assembly 62 will continue to move the valve counterclockwise to the
extreme left hand position shown in FIG. 6. As soon as the flange
70 on the right hand end of the valve 20 clears the opening 30 for
the assembly 16a , the assembly 16a can be actuated to commence
drawing concrete into the assembly 16a . When the valve 20 reaches
the extreme left hand position, as shown in FIG. 6, the assembly 62
is reversed to start a clockwise motion of the valve 20 to repeat
the cycle.
It should be noted that the time allowed for filling one of the
pump assemblies 16a or 16b is equal to the time allowed to
discharge one of the pump assemblies. The rest of the pumping cycle
consists of the short time interval when two cylinders are
discharging at the same time, thus producing constant flow.
FIGS. 7 THROUGH 10
In the embodiment of the concrete pump 10, shown in FIGS. 7 through
10, of this invention, a constant flow of concrete is achieved by
means of an auxiliary pump assembly 72 positioned between the pump
assemblies 16a and 16b . The pump includes a frame or base 12 and a
concrete hopper 16 having a back wall 24 with a single discharge
opening 28 and side walls 26. A front wall 74 provided with three
openings or ports 76 is substituted for the front wall 22 described
above. The auxiliary pump assembly 72 is connected to the center
opening 76. The pump assemblies 16a and 16b are connected to the
side openings 76. A continuous flow of concrete to the discharge
duct or hose 18 is provided to the hopper 14 by means of a valve 78
connected to the discharge duct 18 and mounted for pivotal motion
in the hopper 14. Constant flow of concrete is achieved by
maintaining the auxiliary pump 72 in constant communication with
the valve 78 as the valve 78 moved between the side openings 76 for
the pump assemblies 16a and 16b.
In this regard, and referring to FIGS. 7 through 10, the valve 78
includes a tapered passage 80 which terminates at one end in a
rectangular inlet opening 82 having a diagonal length which is long
enough to encompass the center opening 76 and one of the side
openings 76. The other end of the valve 78 terminates in a
discharge opening 84 which is connected to the discharge duct 18.
It should be apparent that the auxiliary assembly 72 will always be
in communication with the passage 80 in the valve 78 during the
movement of the valve 78 between the openings 76 for the pump
assemblies 16a and 16b . The valve 78 is oscillated by means of the
hydraulic assembly 62 which is pivotally connected to the frame l2
and to the link 68 provided on the discharge duct 18.
Means are provided for sealing the side openings 76 for each of the
pump assemblies 16a and 16b during the change of communication of
the pump assemblies 16a and 16b from the hopper l4 to the valve 78.
This seal presents concrete under pressure in the valve 78 from
flowing through the side openings 76 into the hopper 14. Such means
is in the form of a plate or flange 86 provided on each end of the
valve 78. Plate 86 is long enough to completely cover openings 76
before the pump assemblies are connected to the passage 80 in the
valve 78.
A controlled seal pressure is maintained by the hydraulic assembly
25 as described above. It should also be noted that a bearing 29 is
also provided at the connection of the duct 18 to the fixed pipe
27.
In operation, whenever one of the pump assemblies 16a or 16b is
discharging concrete into the valve 78, the auxiliary pump assembly
72 will be retracted drawing a small amount of concrete from the
valve 78 into the auxiliary pump assembly 72. When the discharging
assembly 16a nears the end of its discharging stroke, the auxiliary
pump assembly 72 will be actuated to commence discharging concrete
into the valve 78. The valve 78 will be rotated by the hydraulic
piston and cylinder assembly 62 to align the valve 78 with the
opening 76 for the other pump assembly 16b . As soon as the pump
assembly 16b is actuated to discharge concrete into the valve 78,
the auxiliary pump assembly 72 will be reversed to commence
withdrawing concrete from the valve 78 into the pump assembly 72.
The cycle is then repeated.
FIGS. 11 THROUGH 16
In the embodiment of the concrete pump of this invention shown in
FIGS. 11 through 16, continuous concrete flow is achieved by means
of a fixed valve 86, and a pair of pump assemblies 16a and 16b
mounted for pivotal movement on the frame 12. This pump includes a
concrete hopper l4 having a back wall 24 with a discharge opening
28 and side walls 26. An arcuate front wall 88 is provided on the
front of the hopper l4 and has a radius of curvature equal to the
distance of the pivot point for the pump assemblies 16a and 16b and
the midpoint of the front wall of the hopper 14. A pair of openings
90 are provided in the wall 88. Seals 92 are provided at each end
of the side walls 26 in a position to engage the arcuate wall 88.
The fixed valve 86 includes a passage 94 and is positioned in the
hopper 14. One end of the passage 94 terminates at an inlet opening
96 of sufficient length to encompass both of the openings 90 in the
front wall 88. The other end of the passage 94 includes an outlet
opening 98 which is operatively connected to a discharge duct 100
which is connected to the opening 28 in the back wall 24.
The pump assemblies 16a and 16b are actuated by means of hydraulic
piston and cylinder assemblies 38a 38b as described above, and are
mounted for pivotal movement on the frame 12 to selectively
position one or both of the pump assemblies 16a and l6b in
communication with the inlet opening 96 of the valve 86. In this
regard, the pump assemblies 16a and 16b are secured to a plate 102
which is secured at one end to the front wall 88 and at the other
end to a pivot pin 104. Assemblies 16a and 16b are oscillated and
reciprocated on the frame l2 by means of a hydraulic piston and
cylinder assembly 106 which includes a cylinder 108 pivotally
connected to the frame 12 and a piston 110 pivotally connected to a
bracket 112 on the plate 102.
Means are provided for sealing the openings 90 in the front wall 88
during the change in connection of the pump assemblies 16a or 16b
from the hopper 14 to the valve 86. The seal prevents the concrete
which is under pressure in the valve 86 from flowing through the
opening 90 back into the hopper 14 Such means is in the form of a
flange 114 provided on each side of the valve 86. The plate 114 is
long enough to completely cover the openings 90 until the opening
is clear of the inlet opening 96 to the valve 86.
A controlled pressure is maintained between the flange 114 and the
wall 88 by means of the hydraulic system 25 and the bearing 29 as
described above.
In operation as seen in FIGS. 11 and 14, the pump assembly 16a is
operatively positioned in communication with the inlet opening 96
of the valve 86. When the pump assembly 16b is fully retracted and
filled with concrete from hopper 14, the hydraulic assembly 106 is
actuated to pivot the pump assemblies 16a and 16b to the
intermediate position shown in FIGS. 12 and 15. Pump assembly 16a
should be nearing the end of its discharge stroke when the
assemblies are in the intermediate position. The pump assembly 16b
is actuated when the assemblies 16a and 16b reach this intermediate
position to commence discharging of concrete into the valve 86. The
hydraulic assembly 106 continues to move the assemblies 16a and 16b
to the position shown in FIGS. 13 and 16. The pump assembly 16b
will be in communication with the inlet opening 96 of the 86 and
the pump assembly 16a will be in communication with the hopper 14.
Pump assembly 16a is then retracted to fill the assembly 16a with
concrete, and the cycle is then repeated in the opposite
direction.
FIGS. 17 THROUGH 21
In the embodiment of the concrete pump of this invention shown in
FIGS. 17 through 21, a revolving valve 116 is shown in the hopper
14 for connecting a number of pump assemblies 16a, 16b, and 16c ,
sequentially to discharge duct 18. The hopper 14 in this embodiment
includes a front wall 117 having three openings 118 positioned at
equal distances from each other and from a discharge opening 120 in
the back wall 24. Each of the pump assemblies 16a, b, and c,
includes a hydraulic piston assembly 38a, 38b, and 38c ,
respectively, as described above, and is actuated in timed sequence
to the motion of the valve 116.
In this regard, the valve 116 includes an arcuate inlet opening 122
of a length sufficient to encompass two of the openings 118 at one
time. Inlet opening 122 is connected by passage 124 to the
discharge duct 120. Means are provided for rotating the valve at a
continuous slow rate about the axis of the discharge duct to
sequentially connect the pump assemblies 16a, 16b, and 16c to the
discharge duct 18. Such means is in the form of a gear 126 mounted
on the discharge duct 18 and having a gear 128 on its outer
periphery. A motor 130 is mounted on the frame 112 and includes a
gear 132 on the drive shaft 134 of the motor operatively positioned
to engage the peripheral gear 128. As the valve 116 rotates in the
hopper, the pump assemblies 116 are actuated in timed sequence to
discharge concrete into the inlet opening 120 of the valve 116.
Means are provided to seal the opening 118 in the front wall before
the pump assembly 16 is connected to the inlet opening 120 in the
valve 116. Such means is in the form of a plate 136 provided on the
leading edge of the valve and having a length sufficient to
completely close the opening before the opening is connected to the
inlet opening 118 of the valve 122. The plate 136 will cover the
opening 118, in the interval between the connection of the pump
assemblies 16a, 16b, or 16c with the hopper 14 and the valve
122.
A controlled pressure is maintained on the seal provided between
the flange 136 and the front wall 117 by means of the hydraulic
assembly 25 and the bearing 29.
CLEANING OF THE APPARATUS
It should be noted that in each of the above described embodiments
of this invention, complete discharge of concrete can be
accomplished due to the controlled pressure seal arrangement. As is
conventional in the art, a pin valve is provided in the discharge
pipe 27 to allow for disconnection of the pump of the pipe 27. A
rabbit is then inserted into the pipe 27. The entire assembly is
then flushed with water. The pump is reconnected to the pipe 27 and
filled with water. The hydraulic assembly 25 is pressurized to
reset the seal between the valve and cylinders. The pump is then
completely sealed and water is pumped through discharge pipe 27
until the rabbit is discharged from the pipe 27.
RESUME
The concrete pump as described herein provides for the continuous
flow of concrete by maintaining communication between a discharging
pump assembly and a valve having an inlet opening of sufficient
length to span two of the inlet openings in the hopper. The valve
can be either oscillated, revolved or fixed. The continuous motion
of the valve with respect to the pump assemblies is slow to provide
sufficient time for the pump assemblies to complete the discharge
of concrete from the pump assemblies to fill the assemblies with
concrete from the hopper. Leakage of concrete from the valve due to
the back pressure of concrete in the valve is prevented by seal
flanges or plates provided on the valve.
The principals of constant flow if this invention is applicable to
all types of moving pump assemblies including pivotal in a
horizontal plane, pivotal in a vertical plane, oscillating about a
horizontal axis, swinging about a horizontal axis, complete rotary
motion about a horizontal axis, or transverse motion in either a
vertical, horizontal or tilted plane.
A concrete pump with constant flow would have no abrupt pipe line
jumping and kicking from shock loads with every cycle of the
pistons. This is of great advantage since less restraint would be
required to hold the pipe line in place during the pumping. The
pipe line would also have a much longer life since the constant
kicking movement of the pipe line is eliminated and the life of the
clamping devices thereby increased. The pipe line would not be
subjected to the high shock loads as with present pumps which must
repeatedly overcome inertia of the pipe line concrete. The pipe
line discharge hose would be safer for personnel to handle with the
removal of the kick. Boom cranes which are now used to handle
concrete pump pipe should have a remarkable increase of operating
safety and range with the use of a constant flow pump to remove
shock loads caused by pipe kick which now occurs with every cycle
of the pistons in intermittant pumps.
A concrete pump with constant flow is a more efficient pump because
once the initial inertia of the concrete in the pipe is overcome,
the momentum of the concrete is maintained and not lost as it is in
present-day intermittant pumps only to be overcome and lost again.
This constant flow pump will require less power to do the same task
as an intemittant pump and will therefore have an increase range
with equal power.
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