U.S. patent number 3,662,781 [Application Number 05/058,070] was granted by the patent office on 1972-05-16 for means for the submerged introduction of a fluid into a body of liquid.
This patent grant is currently assigned to Dorr-Oliver Incorporated. Invention is credited to Patsy J. Figliola, Douglas J. McCallum, Jr..
United States Patent |
3,662,781 |
Figliola , et al. |
May 16, 1972 |
MEANS FOR THE SUBMERGED INTRODUCTION OF A FLUID INTO A BODY OF
LIQUID
Abstract
Improved system for the submerged introduction and distribution
of a fluid into a body of liquid, for instance in an apparatus for
the hydraulic upflow classification and/or desliming of
metallurgical pulps or the like in a teeter bed, employing
self-cleaning nozzles in the form of resiliently yieldable check
valves.
Inventors: |
Figliola; Patsy J. (Stamford,
CT), McCallum, Jr.; Douglas J. (Norwalk, CT) |
Assignee: |
Dorr-Oliver Incorporated
(Stamford, CT)
|
Family
ID: |
22014475 |
Appl.
No.: |
05/058,070 |
Filed: |
July 24, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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699012 |
Jan 11, 1968 |
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Current U.S.
Class: |
137/543.17;
137/592; 209/159; 210/221.2; 222/496; 261/64.3; 209/158; 210/220;
210/528; 239/453; 261/124 |
Current CPC
Class: |
B03B
5/623 (20130101); B01F 3/04255 (20130101); Y10T
137/86372 (20150401); Y10T 137/7936 (20150401) |
Current International
Class: |
B01F
3/04 (20060101); B03B 5/62 (20060101); B03B
5/00 (20060101); B05b 001/32 (); F16k 015/06 () |
Field of
Search: |
;137/592,541,543.17
;222/496,518,497,542 ;239/452,453,456,466 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Cline; William R.
Parent Case Text
This is a continuation in part of an application Ser. No. 699,012,
now abandoned, filed Jan. 11, 1968 by Patsy J. Figliola et al.
Claims
We claim:
1. A nozzle for the delivery of a liquid under pressure, which
nozzle comprises
a valve body having a vertical axial bore with an inlet end and an
outlet end, and with an internal annular shoulder formed at the
outlet end of said bore,
a valve closure member for closing said outlet end,
a stem having an outer end portion connected to said closure
member, said stem extending into said bore, and having stop means
at its inner end,
and a compression coil spring inserted through the inlet end of
said base, surrounding said stem and confined between said annular
shoulder and said stop means, and effective to allow liquid under
pressure to be emitted, and to urge the closure member into closing
position when the liquid pressure drops,
said spring being formed with a constriction at each end encircling
the stem for loosely guiding the stem axially relative to the
spring, the spring itself being sized to be guided along its length
in and by said bore.
2. The nozzle according to claim 1, wherein at least one of said
constrictions is in the form of a terminal loop encircling the
stem.
3. The nozzle according to claim 1, wherein at least one of said
constrictions comprises a half round coil portion of the spring, a
loop portion encircling the spring, a first straight portion
connecting the end of the half round portion tangentially with one
end of the loop, a second straight portion extending tangentially
from the other end of the loop, and opposite to said first straight
portion, and having a laterally directed terminal extension, said
terminal extension and said corner portion being located opposite
each other and adapted to rest upon the adjacent coil of the spring
when under compression.
4. The nozzle according to claim 1, wherein at least one of said
constrictions comprises a coil of reduced diameter interposed
between adjacent larger coils of the spring.
5. The nozzle according to claim 1, wherein the outlet end of the
valve housing has an external concentric annular groove shaped for
the retention therein of a sealing ring of elastically deformable
material, with the addition of a sealing ring of elastically
deformable material self-retained in said annular groove, and
providing a seat for a valve closure member.
6. The nozzle according to claim 5, wherein said annular groove
extends along the outer periphery of said valve body, so that the
outer periphery of the sealing ring therein is outwardly
exposed.
7. The nozzle according to claim 1, wherein the inlet end of said
valve body is provided with internal thread.
8. The nozzle according to claim 1, wherein said stem is in the
form of a screw bolt having a head located adjacent the inlet end
of said bore.
9. The nozzle according to claim 1, wherein said stem is
thread-connected with said closure member.
10. The nozzle according to claim 1, wherein said sealing ring is
in the form of an O-ring having circular cross-sectional profile,
and said annular groove extends along the outer periphery of said
valve body so that the outer periphery of said O-ring is outwardly
exposed.
11. The nozzle according to claim 1, wherein the outlet end of the
valve body has a concentric annular groove, a sealing ring of
elastically deformable material self-retained in said groove, and
providing a seat for said closure member, wherein said closure
member at the underside thereof is formed with an inverted
trunco-conical concentric portion, and wherein the discharge end of
said valve portion is formed with a concentric bevelled face
substantially corresponding to the conicity of said trunco-conical
portion, and having a clearance relative thereto when said closure
member is seated on said sealing ring.
12. The nozzle according to claim 1, wherein said valve body is in
the form of a thick-walled tubular member having the outlet end
formed with a peripheral annular outwardly open groove shaped for
the retention therein of said sealing ring, and wherein the inlet
end of said valve body is provided with internal thread.
13. In an apparatus for the hydraulic upflow classification of
pulps in a teeter bed, a teeter water induction system for the
submerged delivery of teeter water under pressure at the bottom of
the liquid body representing the teeter bed,
which system comprises substantially horizontally extending duct
means supplied with operating water under pressure, and having
spaced therealong upwardly directed threaded nipples, a plurality
of induction nozzles for the teeter water connected to respective
nipples, and spaced in mutually cooperative relationship to one
another for maintaining said upflow classification, said nozzles
comprising a valve body having a vertical axial bore, a threaded
inlet end for threaded connection with a respective nipple, and an
outlet end having an internal annular shoulder, and also having a
concentric annular groove provided in said outlet end, and shaped
for the retention therein of a sealing ring of elastically
deformable material,
a sealing ring of elastically deformable material self-retained in
said annular groove, and providing a seat for a valve closure
member,
a valve closure member for closing said outlet end of the valve
body, a valve sealing surface shaped for emitting teeter water
radially in all directions relative to the axis of said bore,
a stem having an outer end connected to said closure member, said
stem extending into said bore, and having stop means at its inner
end,
and a compression coil spring inserted through the inlet end of
said bore, surrounding said stem and confined between said annular
shoulder and said stop means, and effective to allow liquid under
pressure to be emitted, and to urge the closure member into closing
position when the pressure of the operating water drops, said
spring being formed with a constriction at each end encircling the
stem for loosely guiding the stem axially relative to the spring,
the spring itself being sized to be guided along its length by said
bore.
14. In an apparatus for the hydraulic upflow classification of pulp
in a teeter bed, a teeter water induction system for the submerged
delivery of teeter water under pressure at the bottom of the liquid
body representing the teeter bed, which system comprises
substantially horizontally extending duct means supplied with
operating water under pressure, and having spaced therealong
upwardly directed threaded nipples, a plurality of induction
nozzles for the teeter water connected to respective nipples and
spaced in mutually cooperative relationship to one another for
maintaining said upflow classification, said nozzles comprising
a valve body having a vertical axial bore, a threaded inlet end for
threaded connection with a respective nipple, and a discharge end
having an internal annular shoulder, and also having a concentric
external annular groove provided in said discharge end, and shaped
for the retention therein of a sealing ring of elastically
deformable material,
a sealing ring of elastically deformable material self-retained in
said annular groove, and providing a seat for a valve closure
member,
a valve closure member for closing said discharge end, having a
valve sealing surface shaped for emitting teeter water radially in
all directions, relative to the axis of said bore,
a stem having an outer end which is thread-connected to said
closure member, said stem extending into said bore, and having stop
means at its inner end,
and a compression coil spring inserted through the inlet end of
said bore, surrounding said stem and confined between said annular
shoulder and said stop means and effective to allow teeter water to
be emitted horizontally radially in all directions when the
pressure of the operating water exceeds the combined spring
pressure and hydrastatic pressure of the teeter bed, and to urge
the closure member into closing position on said sealing ring when
the operating water pressure drops.
15. The induction system according to claim 14, wherein said
annular groove extends along the outer periphery of said valve
body, so that the outer periphery of the sealing ring therein is
outwardly exposed and accessible.
16. The induction system according to claim 14, said duct means
have externally threaded nipples, and wherein the inlet end of said
valve body is provided with internal thread engaging an externally
threaded nipple.
17. The system according to claim 14, wherein said stem is in the
form of a screw bolt having a head located adjacent to the inlet
end of said bore, and wherein said spring has ends of the same
diameter, the rearward end portion of said spring having an
inwardly extending wire portion formed with a loop hugging said
stem and engaging said head portion thereby providing a
substantially free annular through flow area around said head.
18. The system according to claim 14, wherein the rearward end of
said spring has an inwardly extending wire portion formed with a
loop hugging said stem.
19. The system according to claim 14, wherein the rearward end of
said spring has a constricted portion hugging said stem.
20. The system according to claim 14, wherein said sealing ring is
in the form of an O-ring having circular cross-sectional profile,
and said groove extends along the outer periphery of said valve
body, so that the outer periphery of said O-ring is outwardly
exposed and accessible.
21. The system according to claim 14, wherein said closure member
at the underside thereof is formed with an inverted trunco-conical
concentric portion, and wherein the discharge end of said valve
body is formed with a concentric bevelled face substantially
corresponding to the conicity of said trunco-conical portion, and
having clearance relative thereto when said closure member is
seated on said sealing ring.
22. The system according to claim 14, wherein said valve body is in
the form of a thick walled tubular member having the outlet end
formed with a peripheral annular outwardly open groove shaped for
the retention of said sealing ring, wherein said duct means have
externally threaded nipples, and wherein the inlet end of said
valve body is provided with internal thread engaging an externally
threaded nipple.
23. A nozzle for the delivery of a liquid supplied under pressure,
which nozzle comprises
a valve body having a vertical axial bore with an inlet end and an
outlet end, and with an internal annular shoulder formed at the
outlet end of said bore, said valve body also having at the outlet
end an external concentric annular groove shaped for the retention
therein of a sealing ring of elastically deformable material,
a sealing ring of elastically deformable material self-retained in
said annular groove, and providing a seat for a closure member,
a valve closure member for closing said outlet end, having a valve
sealing surface shaped for emitting said operating liquid radially
in all directions relative to the axis of said bore,
a stem having an outer end portion connected to said closure
member, said stem extending into said bore, and having stop means
at its inner end,
and a compression coil spring inserted through the inlet end of
said bore, surrounding said stem and confined between said annular
shoulder and said stop means, and effective to allow liquid under
pressure to be emitted radially in all directions relative to the
axis of said bore, and to urge the closure member into closing
position on said sealing ring when the liquid pressure drops.
24. The nozzle according to claim 23, wherein said annular groove
extends along the outer periphery of said valve body, so that the
outer periphery of the sealing ring therein is outwardly
exposed.
25. The nozzle according to claim 23, wherein the inlet end of said
valve body is provided with internal thread.
26. The nozzle according to claim 23, wherein said stem is in the
form of a screw bolt having a head located adjacent to the inlet
end of said bore, and wherein the rearward end portion of said
spring has an inwardly extending wire portion formed with a loop
hugging said stem and engaging said head portion, thereby providing
a substantially free through flow area around said head.
27. The nozzle according to claim 23, wherein the rearward end of
said spring has an inwardly extending wire portion formed with a
loop hugging said stem.
28. The nozzle according to claim 23, wherein the rearward end of
the spring wire has a constricted portion hugging said stem.
29. The nozzle according to claim 23, wherein said sealing ring is
in the form of an O-ring having circular cross-sectional profile,
and said annular groove extends along the outer periphery of said
valve body so that the outer periphery of said O-ring is outwardly
exposed.
30. The nozzle according to claim 23, wherein said closure member
at the underside thereof is formed with an inverted trunco-conical
concentric portion and wherein the discharge end of said valve body
is formed with a concentric bevelled face substantially
corresponding to the conicity of said trunco-conical portion, and
having clearance relative thereto when said closure member is
seated on said sealing ring.
31. The nozzle according to claim 23, wherein said valve body is in
the form of a thick walled tubular member having the outlet end
formed with a peripheral annular outwardly open groove shaped for
the retention therein of said sealing ring, and wherein the inlet
end of said valve body is provided with internal thread.
32. The nozzle according to claim 23, wherein said stem is
thread-connected to said closure member.
Description
This invention relates to means comprising nozzles for the
submerged introduction and distribution of a fluid for instance
water or air, into a body of liquid.
The invention is herein illustrated as embodied in apparatus for
effecting the hydraulic- or hindered settling classification and/or
desliming in a teeter bed of metallurgical pulp, forming the
subject matter of U.S. Pat. No. 3,485,365 to Leon D. Keller
disclosing but not claiming this nozzle.
In the operation of such classification apparatus, feed pulp is
continuously supplied to a tank, and exposed to a rising flow of
hydraulic operating water maintaining the teeter bed. The upflow
rate is so controlled as to cause an undersize fraction of solids
smaller than a critical size to pass from the tank by way of
overflow, while an oversize fraction of solids larger than the
critical size is removed from the bottom zone of the teeter
bed.
In the past, such classification operations have been carried out
with the aid of a system of diffuser pipes provided in the bottom
zone of the teeter bed, with jets of teeter water emanating from a
multitude of orifices in these pipes.
A problem encountered with such a system was due to the fact that a
large number of small orifices were required in the pipes to
provide a desired uniformity of distribution. These small orifices,
however, were subject to plugging requiring relatively frequent
shutdowns and overhaul.
Plugging of these orifices might be minimized or discouraged by the
use of a smaller number of larger orifices. This in turn would
present the problem of concentrated upflow streams contrary to the
requirement of uniform water distribution.
It is, therefore, a main object of this invention to provide an
induction- and distributing system for teeter water, that is
non-plugging in the presence of the slurry solids even while
providing uniform distribution and a uniform teeter bed.
Another object is to provide such non-plugging teeter water
induction system that is efficient and economical in regard to
relatively minimizing the amount of teeter water required for
maintaining a desired solids separation, thereby also relatively
increasing the solids concentration in the separated solids
fractions.
Still another object is to provide such a non-plugging teeter water
induction system that can be readily installed at relatively low
cost, or substituted to replace the above-indicated jet
orifices.
Still another object is to provide a non-plugging teeter water
induction system particularly well suited for use in the hindered
settling classification apparatus described in the above-identified
patent of Leon D. Keller U.S. Pat. No. 3,485,365. Briefly, that
apparatus comprises a tank having the preferred water induction
means of the present invention installed in the bottom zone of the
teeter bed. In addition, there is a rotary rake structure operating
directly above the zone of water introduction. In the operation of
this apparatus, the undersize fraction or slimes are delivered by
overflow, while the rake structure aids in conveying coarse solids
across the area of hydraulic agitation to a central quiescent
collecting zone from which the resulting oversize fraction is
removed as underflow through an outlet in the tank bottom at a
controllable rate and high solids concentration.
To attain the foregoing objectives this invention proposes to avoid
the above-indicated use of the discharge orifices by the provision
upon the pipes or distribution headers of nozzles that are
non-plugging or self-cleaning, in the nature of resiliently
yieldable check valves served by a water supply of adequately high
pressure. A preferred spring-loading tension in the nozzles is
readily adjustable relative to the water supply pressure, to
establish a desired teeter condition. The nozzle or valve unit is
so constructed that the relative amount of spring compression or
valve through flow resistance is rendered visible externally of the
valve. When in operation, this nozzle is surrounded by an area or
zone of uniform intense hydraulic agitation due to the teeter water
emanating from the nozzle uniformly in all directions and
preferably in a horizontal plane. While in operation, this nozzle
or valve unit is self-cleaning, but will close tightly in case of
an undue drop or failure of the supply pressure.
The nozzle unit of this invention comprises a valve housing in the
form of a cylindrical hollow open-ended body closed at one end by a
valve member or valve plate having a stem extending into the
housing coaxial therewith. Yieldable restraining means effective
between the stem and the housing urge the valve plate onto its
seat.
According to one feature, the valve stem is lengthwise adjustable
and securable relative to the valve plate for varying the seating
pressure exerted upon the valve member by the restraining means or
spring, with the outwardly projecting end portion of the stem
providing a relative measure of the seating pressure.
Preferably, the stem extends through the valve member in threaded
connection therewith, so that the valve seating pressure or
through-flow resistance of the nozzle unit may be varied
conveniently by rotating the valve member relative to the stem.
Another feature lies in the provision of a compression coil spring
surrounding the valve stem within the valve housing to exert the
valve seating pressure, constructed and arranged in such a manner
as to minimize any flow obstruction within the housing.
According to still another feature, the compression coil spring is
specially shaped to serve the dual purpose of guiding the stem
within the spring, and guiding the spring within the valve
housing.
Still another feature lies in the provision and manner of mounting
of an annular valve seat consisting of a resilient elastic
material.
Other features and advantages will hereinafter appear.
As this invention may be embodied in several forms without
departing from the spirit or essential characteristics thereof, the
present embodiment is therefore illustrative and not restrictive,
since the scope of the invention is defined by the appended claims
rather than by the description preceding them, and all changes that
fall within the metes and bounds of the claims, or of forms that
are their functional as well as conjointly cooperative equivalents,
are therefore intended to be embraced by those claims.
FIG. 1 is a vertical sectional view of an upflow classification
apparatus embodying the improved system for introducing the teeter
water, featuring the use of valve type delivery nozzle units.
FIG. 2 is a plan view of the apparatus of FIG. 1, showing more
clearly the arrangement of a system of distributing headers with
the nozzle units.
FIG. 3 is a greatly enlarged fragmentary side view of a header,
illustrating the operation and effectiveness of the nozzle units in
a teeter bed.
FIG. 4 is a further enlarged vertical sectional view of the nozzle
unit showing a coil spring loaded valve member.
FIG. 5 is a cross-section taken on line 5--5 in FIG. 4, clearly
showing one end of the coil spring attached to the valve
member.
FIG. 6 shows the nozzle unit of FIG. 4, illustrating a manner of
adjusting the tension of the spring.
FIG. 7 shows the nozzle unit containing one embodiment of the
compression coil spring, having the dual functions of guiding the
stem as well as the spring.
FIG. 8 is a cross-sectional view taken on line 8--8 in FIG. 7.
FIG. 9 is a cross-sectional view taken on line 9--9 in FIG. 7.
FIG. 10 shows the nozzle detached similar to FIG. 7 with another
embodiment of the coil spring, effective to guide the stem as well
as the spring.
FIG. 11 is a cross-sectional view taken on line 11--11 in FIG.
10.
FIG. 12 is a cross-sectional view taken on line 12--12 in FIG.
10.
FIG. 10a is a detail cross-sectional view taken on line 10a--10a in
FIG. 10.
FIG. 10b is a detail cross-sectional view taken on line 10b--10b in
FIG. 10.
FIG. 10c is a detail cross-sectional view taken on line 10c--10c in
FIG. 10.
FIG. 10d is a detail cross-sectional view taken on line 10d--10d in
FIG. 10.
FIG. 13 shows the nozzle unit similar to FIGS. 7 and 10, containing
still another embodiment of the compression coil spring,
representing a combination of the embodiments of FIGS. 7 and
10.
FIG. 14 is a cross-sectional view taken on line 14--14 in FIG.
13.
FIG. 15 is a cross-sectional view taken on line 15--15 in FIG.
13.
FIG. 16 is an exploded view of the nozzle unit, illustrating the
manner of assembly.
FIG. 17 shows the nozzle unit assembled.
The apparatus herein exemplifying the invention, comprises
basically a tank 10, an induction system 11 at the bottom of the
tank for introducing teeter water into the body of pulp in the tank
to maintain a teeter bed, and a rotary rake structure 12 having
rake arms operating in a plane directly above and close to the
induction system, in a bottom zone of the teeter bed. The water
rising from the induction system effects the separation of the pulp
into an undersize fraction which overflows, and an oversize-- or
coarse fraction to be discharged as underflow through an outlet in
the tank bottom. The rotating rake arms sweeping over the induction
system cause even relatively large and non-teeterable particle size
contained in the pulp mixture to be conveyed to a central
collection-- and outlet zone capable of delivering the underflow
fraction in a state of high solids concentration.
The tank may be one that has a cylindrical wall 13, a shallow
conical bottom 14, and a peripheral overflow receiving launder 15.
The tank itself is spaced from the ground by supporting piers or
columns 15.sup.a providing access to the underside of the tank and
to a sump 16 delivering the underflow fraction of the pulp through
a discharge control valve 17.
Drive mechanism 18 for rotating the rake structure as well as
supporting the same, is mounted upon an overhead truss structure or
bridge 19 endwise supported by the wall of the tank. The bridge
also supports at its underside a feed well 20 which may be of the
type shown in the patent to Fitch U.S. Pat. No. 3,006,474 and
further illustrated in FIG. 1, for delivering feed pulp to the
tank. A supply duct for the feed well is indicated at 21.
The rotary rake structure itself being of a known construction has
a shaft 22 depending from the drive mechanism, and rake arms 23
extending from the shaft at an elevation above and close to the
induction system 11, to operate in the bottom zone of the teeter
bed. Preferably, the drive mechanism is of the kind that allows the
rake structure to be raised or lowered.
The teeter water induction system in this embodiment may comprise
an annular main header 24 shown to be resting upon the tank bottom,
and having symmetrically arranged supply connections 24.sup.a and
24.sup.b. Radially extending tubes or sub-headers 25 are placed
astride the main header, communicating therewith through
connections 25.sup.a. The sub-headers extend at a slope
substantially conforming to the conical shape of the tank
bottom.
The radial sub-headers carry non-plugging or non-clogging novel
teeter water induction nozzles 26 suitably spaced from one another
along the length of the sub-headers and preferably so arranged that
the nozzles of each sub-header are staggered with respect to the
nozzles on each adjoining sub-header. When in operation, that is
when delivering teeter water, each of these nozzles may become the
center of a circular area or island "C" of hydraulic agitation or
churning (see FIG. 3). All these areas "C" are contained in a
general upflow area defined by the outer diameter D-1 of the tank
and the inner diameter D-2 which in turn defines a non-agitated
central area surrounded by the upflow area. Thus, the other ends of
the radial sub-headers 25 may terminate at the wall of the tank,
while the inner ends may terminate at the periphery of the central
non-agitated quiescent area or oversize solids collecting zone.
A non-plugging nozzle unit, according to this invention is of the
check valve type having a valve closure member or-plate spring
loaded, with the spring pressure adjustable for varying the
discharge flow resistance of the valve relative to the pressure of
the teeter water supply. One form of the nozzle is shown in FIGS. 4
and 5, while the manner of its operation within the classifying-,
sizing-, or desliming apparatus is well illustrated in FIG. 3.
As shown, the nozzle unit of this invention comprises a cylindrical
hollow open-ended valve body 27 of substantial wall thickness and
preferably consisting of a plastic composition material. The lower
end of this valve body has an internal thread tightly engaging the
external thread of an upwardly directed nipple or neck 28 on the
sub-header 25. The upper end of the valve body has an internal
downward facing or inverted shoulder 28a concentric with the
vertical axis of the nozzle. The outer peripheral top edge portion
of the valve body is formed with an annular recess 29 wherein is
seated an elastic or rubber O-ring 30. When stretched and snapped
into this recess, the resilient material of the O-ring provides a
seat upon which a valve plate 31 may close down tightly. The
cross-sectional profile of recess 29 and that of the ring member 30
conform to each other, with the ring member snugly seated and
securely held in place by the slightly outwardly overhanging
peripheral edge indicated by its diameter D-3. A coil spring 32
under compression exerts seating pressure upon the valve plate, the
ends 32a, and 32b of the spring being confined respectively by the
inverted shoulder 28a and by the lower end or head of a valve stem
in the form of an inverted screw bolt 33 threaded into the valve
plate 31, and secured by lock nut 34. The end 32b of the spring is
in the form of a constricted terminal portion or open terminal loop
closely hugging the bolt, and retained by the relatively small head
32c of the bolt. The valve plate may consist of a plastic
composition material similar to that of valve body 27.
According to FIG. 6 the valve seating pressure exerted by the
spring is adjustable by loosening the lock nut 34, then holding the
screw bolt 33 against rotation as indicated by a screw driver 33a
engaging the outer end of the bolt, while turning the valve plate
up or down upon the thread of the bolt. This will respectively
decrease or increase the spring pressure, and correspondingly vary
the discharge flow resistance of the nozzle relative to the
pressure of the teeter water supply. Then tightening the lock nut
against the valve plate will secure the adjustment. By providing
proper adjustment of the spring pressure, as well as an adequately
high teeter water supply pressure, there may be established a
uniform delivery rate of teeter water from all the nozzle units,
irrespective of the differences in static head against which the
nozzles must operate, such differences being due to the sloping
arrangement of the sub-headers 25. Also, with the proper spring
adjustment this nozzle is non-plugging and self-cleaning even
though exposed to the solids in the pulp.
The nozzle unit detached from the supply header, as shown in FIGS.
7 to 15, has a compression coil spring shaped to provide axial
guidance for the valve stem and valve closure member.
Therefore, in this embodiment, each wire end portion of the spring
is formed into a constricted loop or coil of reduced diameter
providing axial guidance relative to the spring, the spring itself
being guided in the cylindrical bore of the valve housing. While
thus maintaining concentricity and limiting lateral sway, the
spring will nevertheless allow for self-adjustment of the valve
closure member upon the valve seat or resilient sealing ring.
Accordingly, a compression coil spring 35 in FIG. 7 comprising a
body portion formed by coils 36, is loosely fitted into the bore of
the valve housing. The end portions of the spring are formed by
terminal loop portions 37 loosely encircling the stem 37.sup.a (see
FIGS. 8 and 9). The stem may be in the form of a simple bolt in
threaded connection with the valve closure member 37.sup.b. Each of
the loop portions 37 in turn comprises a curved or substantially
half round portion 38 of a radius similar to that of coils 36, a
loop 39 of much smaller diameter encircling the stem, a first
straight transverse portion 40 connecting the curved portion 38
tangentially with the inner end of the loop 39, a second straight
transverse portion 41 extending tangentially from the outer end of
the loop 39, substantially in line with the straight portion 40,
and having a right angle terminal portion 42.
Thus, the stem is guided in the end loops 39, while the spring
itself is guided in the bore of the valve housing. As noted
furthermore from FIGS. 8 and 9, the terminal portion 42 and the
corner 43 opposite thereto of the curved portion, are slightly
outwardly disposed beyond the diameter of coils 36 in shaping the
spring, thus to insure that the curved end portion 38 may rest
securely upon the adjacent coil 36 of the spring when under
compression. This spring has a dual function permitting uninhibited
axial movement of the stem and valve closure member in the
operation of the nozzle, while limiting lateral sway of the stem,
and insuring uniform distribution of the liquid in all directions.
The other end of the spring engages shoulder 37c. The terminal
loops are also designated by the smaller diameters d-1 and d-2
respectively.
In the embodiment of FIG. 10, a compression coil spring 44 has a
full size coil 45 formed at each end (see also FIGS. 10a and 10d,
and an intermediate or body portion formed of similar full size
coils 46. The intermediate portion is connected to each respective
end coil 45 through a constricted coil 47 of substantially smaller
diameter encircling the stem. Thus, the stem is guided by the two
constricted coils 47, while the spring itself is guided in the bore
of the valve housing by the end coils 45, and as the case may be
also by the intermediate coils 46. The constricted coils are also
designated by diameters d-3 and d-4.
The embodiment of FIG. 13 shows a compression spring representing a
combination of the characteristics of the embodiments of FIG. 7 and
10, in that the one or upper end of the spring is formed similar to
one of the end portions of the spring of FIG. 7, while the other or
lower end is formed similar to one of the end portions of the
spring of FIG. 10. The respective constricted springs are
designated by diameters d-5 and d-6.
In a practical instance, with adequate water supply pressure
available, all nozzles may have the pressure or compression of the
springs adjusted to the same amount as indicated by the length "l"
of the upwardly protruding end portion of the stem. For example,
with spring pressure of all the nozzles set at 5 lbs. and a supply
pressure of about 40 lbs., substantially uniform delivery rates may
be obtained from all the nozzle units thus maintaining a teeter bed
of suitable characteristics, even with the sub-headers 25 inclined
as shown. The nozzle will be effective even when submerged in a bed
of sand, to maintain a teeter operation. Another application is in
a slurry storage tank as exemplified in the patent to Kadden, U.S.
Pat. No. 2,151,848, wherein means for the submerged introduction of
air are mounted on a rotary structure operating to prevent the
packing of solids on the tank bottom.
In the present example of classification apparatus, an upflow rate
of teeter water may be established, sufficient to cause a desired
undersize fraction to report to the overflow of the tank, yet
insufficient to keep the oversize fraction solids in a state of
teeter, and insufficient to prevent their accumulation in the
bottom zone of the teeter bed.
In the operation of the apparatus, the rake arms of the rotating
rake structure sweeping over the nozzles in the bottom zone of the
teeter bed, positively move the oversize solids from the hydraulic
influence of one nozzle to the influence of the next nozzle and so
on (see FIG. 2). While thus in transit towards the central outlet
area, the oversize fraction solids are repeatedly agitated or
churned and scrubbed free of slimes, while exposed to the direct
action of the teeter liquid immediately around the nozzles before
reaching the quiescent collection area D-2 for withdrawal. A clean
separation of the fractions is thus attainable, as well as a high
solids concentration of the underflow. Furthermore, because of the
positive mechanical conveying action of the rake structure, the
consumption of teeter water is held to a practical minimum, thereby
rendering the overflowing undersize fraction also in a state of
relatively high solids concentration.
In one important application of desliming, the nozzle units
according to this invention will operate effectively to remove
finely divided silica constituting the slimes in iron ore pulp or
taconite that is to be prepared for pelletizing and subsequent
smelting of the pellets or beneficiated ore in the blast furnaces.
The presence of any silica in the blast furnace is objectionable,
so that any improvement in the efficiency of washing out these
slimes results in significantly improved blast furnace operation,
with an improved iron product resulting therefrom.
From the foregoing it will be seen that the present invention
provides a system of non-plugging nozzle units for the submerged
introduction of a fluid, for instance, of teeter water in the
upflow classification treatment of pulp. This nozzle unit is of
simple inexpensive construction having readily accessible means for
spring adjustment, and a means for indicating the relative amount
of spring tension or valve seating pressure. Valve seating pressure
is provided by a compression coil spring so shaped and mounted
within the nozzle body as to present a minimum of flow obstruction.
In operation, these nozzle units are capable of providing uniform
teeter water distribution, thus relatively minimizing the amount of
teeter water required, as compared with the earlier orifice type
teeter water distribution systems.
Moreover, the compression spring if formed with constricted end
coil portions will perform a double guide function which limits
lateral sway of the valve member.
FIG. 16 is an exploded view of the nozzle unit illustrating the
manner of assembly, which requires the spring 32 and the bolt 33 to
be inserted from the inlet end of the housing member 27, the bolt
to be screwed into the valve plate 31 which is applied to the
opposite end of the housing member, and secured by lock nut 34.
When assembled as shown in FIG. 17, the spring is adjusted to a
suitable valve closing pressure so that under normal conditions it
will yield to a suitable water supply pressure, but will cause the
valve plate 31 to close instantaneously upon the rubber sealing
ring 30 when the water pressure drops or ceases, so that pulp
solids will not enter the nozzle. With the nozzle closed, and the
valve plate engaging the sealing ring, there is a suitable
clearance "C" between the valve plate and the housing member.
It will furthermore be understood that each of the elements of the
nozzle system of the nozzle unit per se, or two or more elements
together may also find useful application in other types of
apparatus for the hydraulic agitation or classification of pulps or
slurries.
While the nozzle unit of this invention has been illustrated and
described as a check valve type of delivery nozzle unit, containing
a compression coil spring surrounding the stem which is
longitudinally adjustable relative to the valve member, it is not
intended to be limited to the details shown since various
modification and structural changes may be made without departing
from the spirit of the present invention.
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