U.S. patent number 3,661,217 [Application Number 05/052,826] was granted by the patent office on 1972-05-09 for rotary impact tool and clutch therefor.
Invention is credited to Spencer B. Maurer.
United States Patent |
3,661,217 |
Maurer |
May 9, 1972 |
ROTARY IMPACT TOOL AND CLUTCH THEREFOR
Abstract
This invention pertains to a rotary impact tool and a clutch
therefor, wherein a motor drives a cage member within which is
pivotally mounted a swinging hollow hammer member. An output shaft
extends through the cage member and through the hollow hammer
member and includes forward and reverse impact anvil surfaces. The
hammer member is mounted to swing in respect to the cage as it
rotates with the cage, and it carries forward and reverse impact
jaws on its internal surface. As the clutch is driven in the
forward direction by an air motor or the like, the forward impact
jaw is moved in and out of the path of the anvil jaw on the output
shaft by cam action and during an impact blow the inertia of the
rotating hammer member acts as automatic means to hold the impact
jaw in engagement with the anvil jaw. A second embodiment includes
a pair of hammers arranged to simultaneously strike a pair of anvil
jaws on the anvil.
Inventors: |
Maurer; Spencer B. (Chagrin
Falls, OH) |
Family
ID: |
21980153 |
Appl.
No.: |
05/052,826 |
Filed: |
July 7, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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852574 |
Aug 25, 1969 |
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Current U.S.
Class: |
173/93.5 |
Current CPC
Class: |
B25B
21/026 (20130101) |
Current International
Class: |
B25B
21/02 (20060101); B25d 015/00 () |
Field of
Search: |
;173/93.5,93,93.6 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Brown; David H.
Parent Case Text
This application is a continuation-in-part of my copending
application, Ser. No. 852,574, filed Aug. 25, 1969, for a Rotary
Impact Tool and Clutch Therefor, now abandoned.
Claims
What is claimed is:
1. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation and including an impact receiving anvil jaw
generally radially disposed on its periphery, a carrier member
coaxially around said output shaft and mounted for rotation in
respect to said output shaft, driving connection means between said
motor and said carrier member for rotating said carrier member, a
hammer member pivotally connected in said carrier member for
rotation therewith and for angular pivotal motion relative thereto
about an axis offset from but parallel to the axis of rotation of
said carrier member, said hammer member for clockwise impact
operation having a clockwise impact delivering jaw on its inside
surface located between 0.degree. and 90.degree. clockwise from its
pivot connection to the carrier member, said impact jaw being
movable into and out of the path of said impact receiving anvil jaw
to deliver an impact blow thereto, cam means for effecting the
angular pivot movement of said impact delivering jaw into the path
of said anvil jaw in a clockwise direction relative to said carrier
member, centrifugal force created by the proportions, mass and mass
center location of said hammer member holding said impact
delivering jaw in the path of said anvil jaw until the delivery of
said impact blow thereto, and automatic means for effecting the
angular pivot movement of said impact jaw out of the path of said
anvil jaw in a counter clockwise direction in relation to said
carrier member after the delivery of said impact blow.
2. A rotary impact tool as set forth in claim 1 wherein said hammer
member extends around said output shaft for at least
170.degree..
3. A rotary impact tool as set forth in claim 2 wherein said hammer
member completely surrounds said output shaft.
4. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation and including an impact receiving anvil jaw
generally radially disposed on its periphery, a carrier member
coaxially around said output shaft and journaled for rotation in
respect to said output shaft, driving connection means between said
motor and said carrier member for rotating said carrier member, a
hammer member pivotally connected in said carrier member for
rotation therewith and for angular pivotal motion relative thereto
about an axis offset from but parallel to the axis of rotation of
said carrier member, said hammer member having a clockwise impact
jaw on its inner surface located between 0.degree. and 90.degree.
clockwise from its pivot axis to the carrier member so that when
the hammer member is pivoted in a clockwise direction the clockwise
impact jaw moves inwardly toward said impact receiving anvil jaw,
cam means to produce said pivot motion, and centrifugal detent
means to hold said impact jaw in said pivoted position to mate with
the anvil jaw and produce a disengaging pivot torque on the hammer
member tending to pivot it out of engagement with the anvil jaw,
the inertia of said rotating hammer member acting to prevent said
disengaging motion during an impact blow.
5. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation and including an impact receiving anvil jaw
having an impact receiving surface means generally radially
disposed on its periphery, a carrier member mounted for coaxial
rotation about said output shaft and driven by said motor, a hollow
hammer member surrounding said anvil jaw and having an inner
surface with impact delivering surface means pivotally mounted in
said carrier member for rotation therewith and for angular pivotal
motion relative thereto about an axis parallel to but offset from
the axis of rotation of said carrier member, said impact delivering
surface means located between 0.degree. and 90.degree. clockwise
from said pivot connection to the carrier member, said impact
delivering surface means and said impact receiving surface means so
arranged that upon clockwise rotation of said carrier member said
impact delivering surface means contacts said impact receiving
surface means to deliver a clockwise impact blow and to produce a
counterclockwise pivot torque on said hammer member to tend to
pivot said impact delivering surface means out of engagement with
said impact receiving surface means.
6. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation about an axis and including an impact
receiving anvil jaw generally radially disposed on its periphery, a
carrier member coaxially around said output shaft and journaled for
rotation in respect to said output shaft, driving connection means
between said motor and said carrier member for rotating said
carrier member, a hammer member pivotally connected to said carrier
member for rotation therewith and for angular pivotal motion
relative thereto about an axis offset from but parallel to the said
axis of rotation of said carrier member, said hammer member
including an impact delivering jaw on its inside surface located
within 90.degree. of its connection to said carrier member and so
positioned that for operation of the tool in one direction said
hammer member pivots relative to the carrier member in that same
direction to move said impact delivering jaw into the annular path
of rotation of said anvil jaw, cam means to effect said pivot
motion, centrifugal force created by the proportions, the mass and
the mass center location of said hammer member holding said impact
delivering jaw in said pivoted position to deliver an impact blow
in that direction to said anvil jaw.
7. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation about an axis and including an impact
receiving anvil jaw generally radially disposed on its periphery, a
carrier member coaxially around said output shaft and journaled for
rotation in respect to said output shaft, driving connection means
between said motor and said carrier member for rotating said
carrier member, a hammer member pivotally connected to said carrier
member for rotation therewith and for angular pivotal motion
relative thereto about an axis offset from but parallel to the said
axis of rotation of said carrier member, said hammer member
including an impact delivering jaw on its inside surface, so
positioned that for operation of the tool in one direction said
hammer member pivots relative to the carrier member in that said
direction to move said impact jaw into the annular path of rotation
of said anvil jaw, cam means to effect said pivot motion,
centrifugal force created by the proportions, the mass and the mass
center location of said hammer member holding said hammer jaw in
said pivoted position until it contacts said anvil jaw directly,
urging same in said direction and creating an opposite pivot torque
on said hammer member, the proportions, mass and mass center
location of said hammer member also causing inertia forces during
decelleration due to an impact blow sufficient to counter the
disengaging pivot motion until the momentum of the carrier and
hammer members in said one direction is dissipated.
8. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation about an axis and including an impact
receiving anvil jaw generally radially disposed on its periphery, a
carrier member coaxially around said output shaft and journaled for
rotation in respect to said output shaft, driving connection means
between said motor and said carrier member for rotating said
carrier member, a hammer member pivotally connected to said carrier
member for rotation therewith and for angular pivotal motion
relative thereto about an axis offset from but parallel to the said
axis of rotation of said carrier member, said hammer member
extending from its pivot connection with the carrier member to
substantially beyond the said axis of rotation on both sides of the
anvil so as to generally surround the anvil, and including an
impact delivering jaw on its inside surface so positioned that for
operation of the tool in one direction said hammer member pivots
relative to the carrier member in that said direction to move said
impact jaw into the annular path of rotation of said anvil jaw to
contact said anvil jaw directly, urging said anvil jaw in said
direction and creating an opposite pivot torque on said hammer
member which becomes effective only after the momentum of said
rotating members in said direction has been dissipated.
9. The impact tool of claim 8, wherein said hammer member is
proportioned, has a mass and a mass center location which cause
inertia forces acting on said hammer member while it contacts said
anvil jaw during the dissipation of said momentum to overcome said
opposite pivot torque.
10. The impact tool of claim 9, wherein said hammer member
proportions, mass and mass center location also cause a centrifugal
force to hold said impact jaw in the path of said anvil jaw prior
to said contact between said jaws.
11. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation about an axis and including an impact
receiving anvil jaw generally radially disposed on its periphery, a
carrier member coaxially around said output shaft and journaled for
rotation in respect to said output shaft, driving connection means
between said motor and said carrier member for rotating said
carrier member, a hammer member pivotally connected to said carrier
member for rotation therewith and for angular pivotal motion
relative thereto about an axis offset from but parallel to the said
axis of rotation of said carrier member, said hammer member
including an impact delivering jaw on its inside surface capable of
being pivoted into and out of the path of the anvil jaw, cam means
to pivot said impact delivering jaw into said path, centrifugal
force holding said impact delivering jaw in said path until impact
with the anvil jaw, and cam means to pivot said impact delivering
jaw out of said path including impact surfaces of said hammer and
anvil jaw being shaped so that during the impact of said hammer
member with said anvil jaw a camming force is created acting on the
hammer member tending to cause the hammer jaw to pivot outwardly to
disengage from said anvil jaw, and said hammer member being so
positioned, proportioned and having a mass and a mass center
location which will cause the creation of inertia forces acting on
said hammer member during the interval of said impact until the
momentum of said hammer and carrier members is dissipated, thereby
overcoming said camming force and preventing said hammer jaw from
pivoting outwardly during the interval of impact, said mass center
being closer to the carrier axis than to the hammer pivot axis.
12. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation about an axis and including an impact
receiving jaw generally radially disposed on its periphery, a
carrier member coaxially around said output shaft and journaled for
rotation in respect to said output shaft, driving connection means
between said motor and said carrier member for rotating said
carrier member in a given direction, a hammer member pivotally
connected to said carrier member for rotation therewith and for
angular pivotal motion relative thereto about an axis offset from
but parallel to the said axis of rotation of said carrier member,
said hammer member including an impact delivering jaw on its inside
surface, said hammer member being proportioned, and having a mass
and a mass center location which will cause the creation of a
centrifugal torque acting on said hammer member prior to the impact
of said jaws to hold said hammer jaw pivoted inwardly in position
to strike said anvil jaw prior to said impact and will cause the
creation of inertia forces acting on said hammer during rebound of
the hammer following said impact, after the momentum of said
rotating members in said given direction has been dissipated, that
will cause said hammer jaw to pivot outwardly to a position where
it can rotate past said anvil jaw during further rotation in said
given direction.
13. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation about an axis and including an impact
receiving anvil jaw generally radially disposed on its periphery, a
carrier member coaxially around said output shaft and journaled for
rotation in respect to said output shaft, driving connection means
between said motor and said carrier member for rotating said
carrier member, a hammer member pivotally connected to said carrier
member for rotation therewith and for angular pivotal motion
relative thereto about an axis offset from but parallel to the said
axis of rotation of said carrier member, said hammer member
including an impact delivering jaw on its inside surface, cam means
to move said impact delivering jaw inwardly into the path of
rotation of said anvil jaw, said hammer impact jaw being located
relative to the hammer pivot axis so that the impact between said
hammer impact delivering jaw and said anvil jaw will create
compressive stresses in said hammer member between its impact
delivering jaw and said pivot axis, said hammer member being
proportioned and having a mass and a mass center location which
will cause the creation of a centrifugal torque acting on said
hammer member prior to the impact between said impact jaws to hold
said hammer jaw pivoted inwardly in position to strike said
impact.
14. The wrench mechanism of claim 13 wherein said hammer member
extends around said anvil over an angle of at least
170.degree..
15. The wrench mechanism of claim 13 wherein said hammer member
extends completely around said anvil.
16. The wrench mechanism of claim 13 wherein the mass center of
said hammer member is closer to the axis of said carrier member
than to said pivot axis of said hammer member.
17. The wrench mechanism of claim 13 wherein the impact surfaces of
said hammer jaw and anvil jaw are shaped so that during the impact
of said hammer jaw with said anvil jaw a camming force is created
acting on the hammer member tending to cause its jaw to pivot
outwardly to disengage said jaw during said impact, and said hammer
member being also proportioned and having a mass and a mass center
location which will cause the creation of inertia forces acting on
said hammer member during the interval of said impact that will
overcome said camming force and will prevent said hammer member
from pivoting outwardly during the interval of impact.
18. The wrench mechanism of claim 13 wherein said hammer is
positioned, proportioned and having a mass and a mass center
location that will cause the creation of inertia forces acting on
said hammer during rebound of the hammer following the impact of
said impact surfaces that will cause said hammer to tilt outward to
a position where it can rotate past said anvil jaw during further
forward rotation.
19. The wrench mechanism of claim 13 wherein a pair of said anvil
jaws are mounted on said output shaft and angularly and
longitudinally spaced from each other; and a pair of said hammer
members is pivoted in said carrier member in an angular and
longitudinal spaced relationship and arranged to impact
simultaneously with said anvil jaws.
20. The wrench mechanism of claim 19 wherein said anvil jaws are
angularly spaced 180.degree. from each other.
21. A rotary impact tool comprising, in combination, a housing, a
motor mounted in said housing, an output shaft mounted on said
housing for rotation about an axis and including an impact
receiving anvil jaw generally radially disposed on its periphery, a
carrier member coaxially around said output shaft and journaled for
rotation in respect to said output shaft, driving connection means
between said motor and said carrier member for rotation said
carrier member as said motor is rotating, a hammer member pivotally
connected to said carrier member for rotation therewith and for
angular pivotal motion relative thereto about an axis offset from
but parallel to the said axis of rotation of said carrier member,
said hammer member including an impact delivering jaw on its inside
surface located within 90.degree. of its pivot connection on said
carrier member and so positioned that for operation of the tool in
one direction said hammer member pivots relative to the carrier
member in that same direction to move said impact delivering jaw
into the annular path of rotation of said anvil jaw to deliver an
impact blow in that direction, and cam means on said hammer member
located and adapted to engage said anvil jaw to pivot said impact
delivering jaw into the path of said anvil jaw at least 90.degree.
prior to the delivery of said impact blow, said hammer and anvil
jaw allowing said impact delivering jaw to remain in the path of
said anvil jaw while said hammer member rotates through said
90.degree. angle ending at the delivery of said impact blow.
22. The rotary impact tool of claim 21 wherein said hammer member
extends at least 170.degree. around said output shaft.
23. The rotary impact tool of claim 21 wherein said cam means on
said hammer member is disengaged from said anvil jaw for at least
the last 90.degree. prior to striking the impact blow.
Description
This invention relates to a rotary impact wrench and clutch
therefor and more particularly to an air driven impact wrench.
A conventional rotary impact wrench mechanism is known as a
"swinging weight" mechanism and is disclosed in U.S. Pat. No.
2,285,638, issued to L. A. Amtsberg. This mechanism uses a pair of
diametrically opposed tilting hammer dogs or members which rotate
around a lobed anvil and are cammed into an impact position with
the lobes or jaws on the anvil by engagement with the anvil. The
hammer dogs are released by the cams on the anvil immediately
before impact and means is provided for applying a drive torque to
the dogs to cause them to rotate to a disengaging position
following an impact.
This version of "swinging weight" type of mechanism shown in the
foregoing patent is believed to have certain disadvantages and one
of these is that it often rebounds after impact and strikes a
second blow before disengaging the hammer from the anvil for
continued rotation. Also, this mechanism is believed to be
inefficient in delivering its blow energy to the anvil because a
portion of such energy is used to disengage the hammer member,
causing such member to tilt toward disengaging position during the
impact.
Another version of the "swinging weight" type of mechanism is shown
in U.S. Pat. No. 2,580,631 to E. R. Whitledge. In this version, the
anvil carries a pair of axially and diametrically spaced lobes or
jaws and a pair of axially spaced hammer members are pivoted in a
hammer carrier on diametrically located pins with each hammer
member being extended around the anvil. It is believed that this
version also has problems of striking a second blow following
impact and of using a part of the impact energy to cam the hammer
member into disengaging position. In addition, in this later
version, due to the location of the impact surface in the hammer
member following or lagging its pivot, the impact creates tensional
stresses in the hammer member which are less desirable than
compressive stresses.
The principal object of this invention is to provide a novel impact
mechanism which either eliminates or substantially minimizes the
foregoing problems and is a more efficient impact mechanism.
Another object of this invention is to provide an impact tool and
clutch combination which results in a low cost, efficient, durable
tool which is light in weight, powerful in its impacting action,
and which has good run-down characteristics.
A further object of the invention is to provide an impact clutch
with a minimum number of movable parts which are easily and
inexpensively formed, resulting in a low cost, reliable, and
durable impact tool.
Another object of the invention is to provide a clutch for an
impact tool which is capable of efficient operation at both low and
high output torques.
Further important objects include the following: to provide a
"swinging weight" impact wrench mechanism having a hammer member
which is substantially free of tensional stresses during impact; to
provide a "swinging weight" impact wrench mechanism having a
swinging hammer pivoted on a novel type of pivot; to provide a
"swinging weight" mechanism of simplified construction which
prevents the hammer from tilting toward a disengaged position
during rebound following impact; to provide a more efficient
"swinging weight" type of impact wrench mechanism; to provide a
"swinging weight" mechanism that is held by centrifugal force in
anvil engaging position prior to impact; to provide a "swinging
weight" mechanism having the center of mass of the hammer near the
center of rotation of the mechanism; and to provide a "swinging
weight" mechanism that strikes a balanced blow to the anvil.
An aspect of the present invention lies in the provision of a
rotary impact tool having a housing within which a motor is
mounted. The output shaft of the tool is mounted on the housing for
rotation and it includes an impact receiving anvil jaw generally
radially disposed on its periphery. A hollow cage or carrier member
is coaxially around the output shaft and is mounted for rotation in
respect to the tool output shaft. A rigid driving connection exists
between the motor and the cage member so that the cage member
rotates with the motor. A hollow hammer member is pivotally
connected in the cage member for rotation therewith as the motor
drives the cage member and for angular pivotal motion relative to
the cage member about an axis offset from but parallel to the axis
of rotation of the cage member. The hammer member has an impact
delivering jaw on its inside surface located between the axes and
positioned to always lead its pivotal connection. The impact jaw is
movable into and out of the path of the impact receiving anvil to
deliver an impact blow thereto. Cam means cause the angular
movement of the impact delivering jaw into the path of the anvil
jaw where it is held by centrifugal force until impact, and the
inertia of the rotating hammer member acts to prevent the
disengagement during the impact blow. Automatic means cause angular
movement of the impact jaw out of the path of the anvil jaw at the
end of the impact blow. The carrier can contain two hammers for
simultaneously striking a pair of anvil jaws to deliver a balanced
impact torque to the output shaft.
For a better understanding of the present invention, together with
other and further objects thereof, reference is had to the
following description taken in connection with the accompanying
drawings, and its scope will be pointed out in the appended
claims.
With reference to the drawings:
FIG. 1 is a side view of an impact tool showing the clutch portion
in longitudinal section;
FIGS. 2, 3, 4, and 5 are sectional views taken along line A--A of
FIG. 1, with FIG. 2 showing the clutch in its impact position;
FIG. 3 shows the clutch in its disengaged position;
FIG. 4 shows the clutch in position to start cam engagement;
FIG. 5 shows the position of the parts at the end of the cam
engagement;
FIG. 6 is a longitudinal section of a second embodiment of the
invention;
FIG. 7 is an enlarged section taken on line 7--7 in FIG. 6 showing
the hammer in impact position; and
FIGS. 8 and 9 are sections similar to FIG. 7 on a smaller scale
showing the position of the hammer following an impact.
With reference to the drawings, and particularly to the first
embodiment 1 shown in FIGS. 1 to 5, reference character 10
identifies the housing for an air driven impact wrench, the air
motor of which is well known in the art and need not be described
in detail.
The output shaft 11 of the air motor is coupled through meshing
splines 12, 13 to a hollow cage or carrier member 15 which is
journaled by sleeve bearing 17 on the tool power output shaft 19.
The motor shaft 11 is coaxially aligned with the power output shaft
19 and the cage member 15 is coaxially mounted around the output
shaft 19, and is mounted for rotating in respect to the output
shaft 19. The cage member 15 comprises a pair of longitudinally
spaced end plates 14 joined by a pair of diametrically spaced
longitudinally extending struts 16 joining together the end plates.
The rear end portion of the output shaft or spindle 19 is
integrally formed as an anvil carrying an anvil jaw 23 extending
generally radially therefrom and providing a forward impact
receiving surface 20 and a reverse impact receiving surface 21. The
forward end of output shaft 19 is carried by bushing 9 mounted in
the forward end of tool housing 10.
Within the internal diameter of the hollow cage member 15 there is
a channel 18 along one of the struts 16 in which is positioned a
pivot 22, forming, in effect, a roller and socket connection. The
pivot 22 is a portion of a hollow hammer member or dog 25 which is
mounted around the output shaft 19. Thus the hammer member 25 is
pivotally connected in the cage member 15 about a tilt axis formed
by the pivot 22 so that it rotates with the cage member under drive
from the motor output shaft 11, and additionally can move with an
angular pivot motion, relative to the cage member 15, about the
tilt axis offset from, but parallel to, the axis of rotation of the
cage member.
The hollow hammer member 25 has on its internal surface 26 a
forward impact jaw or surface 27 and a reverse impact jaw or
surface 28 which are movable into and out of the path of the impact
receiving surfaces 20, 21 respectively, as the tool operates in the
forward or reverse direction. The hammer 25 is shaped in
cross-section or symmetrical halves joined along a plane extending
through the axis 22.
The operation of the mechanism is explained starting from the
moment of impact which is shown in FIG. 2, with the forward impact
jaw 27 of the cage member 15 in a hammer blow engagement with the
forward anvil surface 20 of the output shaft 19. The motor output
shaft 11 is directly driving cage 15 in a clockwise direction as
shown by the arrow in FIG. 3. Immediately following the impact, the
hammer member 25 tilts in a counterclockwise direction about pivot
22 until the jaws disengage as shown in FIG. 3. This tilting
movement of the hammer member 25 is caused either by inertia forces
during rebound of the hammer member 25 following impact or by the
motor torque driving the hammer member against the anvil impact
surface 20 which cams the hammer member counterclockwise. This
automatic disengagement of the hammer member 25 will be more fully
explained later.
The cage 15 and hammer member 25 are now free from the anvil jaw 23
and accelerate in unison in a clockwise direction about the center
axis of the anvil until the position shown in FIG. 4 is reached, at
which position cam engagement is about to commence. Continued
forward rotation of the hammer member 25 causes the reverse impact
jaw 28 on the hammer member 25 to ride up over the forward anvil
impact surface 20 on the anvil jaw 23, which cams the hammer 25
back to its original, or engaged position, where it is maintained
by centrifugal force acting on the center of gravity of the hammer
member 25.
Continued rotation of the cage 15 and hammer 25 in unison, shown by
FIG. 5, brings the parts back to their original positions and
another impact blow is delivered. During a blow the inertia of the
rotating hammer member acting on the anvil acts to prevent
disengagement of the hammer until the momentum of both the cage and
hammer member has been expended.
An advantage of this tool lies in the fact that the total kinetic
energy of the motor rotor from motor shaft 11, the cage 15 and the
hammer member 25 is used in each impact, since there can be no
disengaging action until the momentum of the hammer member has been
dissipated. The disengaging torque produced by the momentum of the
rotor and cage is countered by the engaging torque created by
deceleration of the hammer member. When the momentum of the
rotating parts has been dissipated, disengagement can occur under
the influence of the motor torque, and the cycle begins again. This
action is further explained later.
When a nut is loose the tool acts to run it down without impacting
until sufficient resistance is encountered, at which point the tool
automatically commences to impact. During run-down the clutch parts
are in the position shown in FIG. 2, and due to centrifugal force
and friction between the hammer and anvil jaws good run-down torque
is obtained from the motor, directly through the cage member 15 to
the hammer member 25, and thence directly to the tool output shaft
19.
In forward rotation the forward impact jaw 27 always leads the
pivot point 22 during rotation so that compressive stress is set up
in the hammer member between the jaw and the pivot point during an
impact blow. During reverse action the same effect is achieved in
reverse direction.
During reverse, or loosening action of the tool, the hammer member
25 is in impacting position, similar to FIG. 2, but with reverse
impact jaw 28 against reverse anvil surface 21. The impacting
action is similar to the forward impacting action.
The second embodiment 30 shown in FIGS. 6 to 9 strikes a pair of
simultaneous impacts on the anvil at diametrically spaced points to
deliver a balanced impact torque to the anvil. The carrier or cage
15 carries a pair of identically shaped hammer members or dogs 25
and 25' spaced longitudinally in the cage 15 and pivoted on tilting
axes spaced diametrically from each other. The anvil shaft 19
carries a pair of anvil jaws 23 and 23' located longitudinally and
diametrically from each other.
Each hammer member 25, 25' pivots on a longitudinal pin 32, 32'
providing tilting axes and acting similar to the roller and socket
pivot 22 in FIG. 2. In this second embodiment, the hammer member 25
carries a longitudinal groove seating on its pivot pin 32 and the
pivot pin 32 fits in a longitudinal internal channel extending the
length of a strut 16 of the cage 15. This arrangement is desirable
since the pin 32 is not subjected to shearing stresses and the
hammer member 25 avoids tensional stresses which would be present
if the pin 32 extended through a closed pivot bore in the hammer
member 25. The above described is also true for the hammer member
25' and pin 32'.
Each hammer member 25, 25' engages a stop means to limit its
tilting movement in each direction about its pin 32, 32'. The
hammer member 25 includes a notch 33 diametrically opposite its
tilt pin 32 fitting over the opposite pin 32' and the angular
extent of the notch 33 is sized to abut the pin 32' as shown in
FIGS. 7 and 8 to limit the tilting movement of the hammer member 25
and prevent the hammer jaws from banging against the anvil at the
ends of its tilting movements. The hammer member 25' includes a
similar notch 33' received over the pin 32 to serve in the same
manner as a stop means.
It is believed to be worthwhile to explain the various forces
acting on this impact mechanism at various stages of its operating
cycle in order for the reader to appreciate the benefits provided
by this mechanism over the prior art. Many of these forces are
shown diagrammatically in FIG. 7, which shows a hammer member 25 of
the second embodiment in impact position against the anvil jaw
23.
Prior to impact, the hammer member 25 is rotating in a clockwise
direction as shown by the arrow X about the axis CR of the carrier
15 and the hammer member 25 is tilted about its tilt axis CT to
offset its center of mass CM to the left of the rotation center CR.
Due to the unbalance of the hammer member 25, a centrifugal force G
is created acting along the dotted line 36 extending through the
rotating center CR and the offset center of mass CM. This
centrifugal force G holds the hammer member 25 in the engagement
position shown in FIG. 7 so long as the carrier 15 rotates at a
high speed.
When the hammer member 25 strikes the anvil jaw 23, it decelerates
very rapidly causing several inertia forces to act on the hammer
member 25. The impact surfaces 20 and 27 are formed to impact along
the radial plane indicated by the dotted line 37. The plane is
located to provide an impact force line 38 which extends normal to
the plane 37 and is located a short distance to the right of the
tilt axis CT. The force line 38 represents the direction of the
impact forces delivered to the anvil. The force line 38 is located
slightly outside of the tilt axis CT in order for the motor torque
to be able to cam the hammer member 25 to a disengaged position, as
shown in FIG. 9, under certain conditions of operation, for
example, if the motor is started with the hammer member 25 at rest
in the position shown in FIG. 7. The moment arm for the camming
force B acting along the force line 38 about the tilt axis CT is
shown as M and should be short in order that the camming torque is
not too large. In other words, this camming action is necessary to
prevent the mechanism from locking up under certain conditions but
should be no greater than necessary to accomplish this purpose. As
will be explained later, the hammer member 25 is normally tilted to
a disengaging position by inertia forces.
During the instant of impact, while the hammer member 25 is
decelerating and delivering its impact energy to the anvil, inertia
forces caused by the deceleration act to overcome the camming force
B and to hold the hammer member 25 against tilting counterclockwise
to the disengaging position. This action is called "impact lock-up"
and is necessary in order for the hammer member to deliver its full
blow energy to the anvil.
During deceleration, inertia forces in the hammer include a linear
motion force A acting through the center of mass CM and normal to
the line 36 and towards the right to either oppose or reinforce the
camming force B acting along the force line 38 depending upon the
exact location of the center of mass CM. As shown in FIG. 7 the
force A would be reinforce camming force B.
Another inertia force is also acting on the hammer member 25 due to
its angular deceleration and this is a force couple T acting in a
clockwise direction. The force couple T is combined with the linear
force A to form a resultant inertia force F acting to the right,
the normal to the line 36, through the center of percussion CP. The
resultant force F is equal to the linear force A and is located
much further from the rotation center CR, where it extends to the
left of the tilt axis CT and has a moment arm L about the tilt axis
CT. Due to its location, the resultant inertia force F applies a
clockwise torque on the hammer member 25 about its tilt axis CT to
overcome the camming force B acting along the force line 38. Thus,
the hammer member 25 is prevented from moving during the instant of
impact. It is believed that the moment arm L should be at least as
long as the moment arm M for the camming force B.
Normally, the hammer member 25 and carrier 15 rebounds through a
counterclockwise angle following impact due to the resilient nature
of the mechanism much the same as a carpenter's hammer rebounds
after a blow. The angle of travel of a rebounding hammer can be
quite large, for example, as much as 120.degree. . During the
rebounding travel, the motor is attempting to decelerate the hammer
member 25 and this creates an inertia force R acting through the
center of percussion CP normal to the line 36 and opposite to the
"impact lock-up" force F. The force R applies a counterclockwise
torque on the hammer member 25 causing it to swing rapidly
counterclockwise to its disengaging position as shown in FIG.
8.
After the hammer member 25 reaches the disengaged position, the
force R shifts to a new position and becomes the force H, shown in
FIG. 8, which continues to hold the hammer member 25 in its
disengaged position while the cage 15 is accelerated forward in the
clockwise direction. This action ensures that the hammer member 25
does not strike the anvil jaw 23 a second blow before rotating past
the anvil jaw 23.
It is recognized that the hammer 25 probably does not have to
extend completely around the anvil to obtain all of the advantages
disclosed for this mechanism. However, it is believed that the
hammer should extend at least 180.degree. around the anvil and the
center of mass of the hammer should be closer to the axis of
rotation than to the tilt axis of the hammer.
While there have been described what is at present considered to be
two preferred embodiments of this invention, it will be obvious to
those skilled in the art that various changes and modifications may
be made therein without departing from the invention, and it is
aimed, therefore, in the appended claims to cover all such changes
and modifications as fall within the true spirit and scope of the
invention.
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