U.S. patent number 3,660,972 [Application Number 05/001,814] was granted by the patent office on 1972-05-09 for operation monitoring system.
This patent grant is currently assigned to Burlington Industries Inc.. Invention is credited to Robert G. Davies, Henry R. Neill.
United States Patent |
3,660,972 |
Neill , et al. |
May 9, 1972 |
OPERATION MONITORING SYSTEM
Abstract
An operation monitoring system which may be adapted for use to
monitor numerous types of operations and which is applicable to the
monitoring of multi-spindle textile winding operations. The system
is adapted to determine the efficiency of the operation and to
count the number of unscheduled events which occur, such as yarn
breaks in the multi-spindle textile winding operation. Scan pulse
providing means produce a series of pulses which are registered by
an efficiency counter when the operation is proceeding in a normal
manner and a second counter registers the number of unscheduled
events or yarn breaks which occur.
Inventors: |
Neill; Henry R. (Clarksville,
VA), Davies; Robert G. (Boydton, VA) |
Assignee: |
Burlington Industries Inc.
(Greensboro, NC)
|
Family
ID: |
21697956 |
Appl.
No.: |
05/001,814 |
Filed: |
January 9, 1970 |
Current U.S.
Class: |
57/265; 242/470;
57/1R; 57/81; 377/16 |
Current CPC
Class: |
D01H
13/32 (20130101) |
Current International
Class: |
D01H
13/00 (20060101); D01H 13/32 (20060101); D01h
013/14 () |
Field of
Search: |
;57/1R,34R,78,81,80,54
;235/92R ;242/35.5R ;73/16C |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Petrakes; John
Claims
What is claimed is:
1. A system for monitoring the operation of a multispindle textile
winding frame having one or more banks of spindles to determine the
efficiency of the operation and the number of yarn breaks,
comprising:
a plurality of one-shot multivibrator circuits associated one each
with respective ones of said spindles in said bank or banks of
spindles for providing a series of scan pulses of predetermined
length and repetition rate;
a plurality of switches located one each at said spindles and in
circuit with respective ones of said one-shot multivibrator
circuits, each of said switches operable to normally be in a first
condition when no break in the yarn associated therewith exists and
to be in a second condition when a break in the yarn associated
therewith does exist;
a plurality of bistable multivibrator circuits in circuit with
respective ones of said switches, each of said bistable
multivibrators normally being in a first conductive condition when
no yarn breaks exist and respective ones of said bistable
multivibrators being in a second conductive condition when breaks
exist in the yarns associated with said respective ones of said
bistable multivibrators;
a first counter driver circuit coupled to said plurality of
switches;
a first counter in circuit with said first counter driver circuit
for counting the number of scan pulses passed by the switches when
the switches are in said first condition;
a second counter driver circuit coupled to said bistable
multivibrator circuits; and
a second counter in circuit with said second counter drive circuit
for counting the number of times said bistable multivibrator
circuits change from said first conductive condition to said second
conductive condition.
2. A monitoring system as in claim 1 further including isolation
diodes in circuit between said one-shot multivibrator circuits and
said switches and between said bistable multivibrator circuits and
said second counter driver circuit.
3. A monitoring system as in claim 2 further including:
a predetermining counter coupled in circuit with said one-shot
multivibrator circuits and operatively associated with said first
counter to disable said first counter when a predetermined number
of said scan pulses is received by said predetermining counter.
4. A monitoring system as in claim 3 further including isolation
diodes in circuit between said one-shot multivibrators and said
predetermining counter.
5. A monitoring system as in claim 1 wherein each of said one-shot
multivibrator circuits provides a series of scan pulses of
substantially 0.75 second in duration every 17 seconds.
6. A system for monitoring the operation of a multi-spindle textile
winding frame having one or more banks of spindles to determine the
number of yarn breaks comprising:
means for generating a series of electrical pulses of predetermined
length and repetition rate,
switch means associated with each spindle, having a first position
when the associated spindle has a yarn break and having a second
position when the associated spindle does not have a yarn
break,
means connected to said generating means and to each of said switch
means so that each of said pulses is successively coupled to a
different one of said switch means, and
means connected to each said switch means for producing a given
electrical signal when that switch means is in said first condition
and a pulse is coupled to that switch means so that manual
operation of said switch means when a pulse is not coupled will not
produce said given signal.
7. A system for monitoring the operation of a multi-spindle textile
winding frame having one or more banks of spindles to determine the
number of yarn breaks comprising:
a plurality of switch means, each associated with a different
spindle, each having a first position when the associated spindle
has a yarn break and each having a second position when the
associated spindle does not have a yarn break,
interrogation means for applying a given electrical signal to each
of said switch means,
means connected to each said switch means for producing an
electrical signal indicating a yarn break when that switch means is
in said first position and said given electrical signal is being
applied to that switch means so that manual operation of said
switch when said given signal is not being applied to that switch
means will not cause said indicating signal to be produced.
Description
The present invention relates to operation monitoring systems and
more particularly to a system which may be used for monitoring the
operation of a multi-spindle textile winding frame to determine the
efficiency of the operation and to determine the number of yarn
breaks which occur.
The general purpose of this invention is to provide an operation
monitoring system which can be readily adapted to measure the
efficiency of various types of operation and which also is capable
of determining the number of unscheduled events which occur during
the operation. One particular adaptation of this system is with
respect to the measurement of the efficiency of a multi-spindle
textile winding operation whereby the number of breaks in the yarn
is also determined for wage incentive programs. This invention
reduces the chance for operator error in recording unscheduled
events and in the case of use with a multi-spindle winding frame is
adaptable for use with almost all winding frames now known.
Furthermore, this invention provides a solid state scanner which
eliminates electro-mechanical relays and stepping switches and the
concomitant size and mechanical problems which characterize such
relays and stepping switches. In addition, this system is designed
so that a switch associated with a spindle, for example, can be
tampered with in an effort to falsify data to no avail because the
movement of the switch between scan pulses thereto has no effect on
the data recorded. As an example, each spindle and its associated
switch may be scanned once every seventeen seconds by a 0.75 second
pulse. Any effort to falsify information by movement of the spindle
switch would have to be precisely timed to the second. Because a
machine operator does not know when a particular spindle is being
scanned it is very difficult to falsify data.
An object of the present invention is the provision of an operation
monitoring system which accurately determines the efficiency of an
operation and which also determines the number of unscheduled
events which occur during the operation and which detract from the
efficiency thereof.
Another object is to provide a system for monitoring the operation
of a multi-spindle textile winding frame to determine the
efficiency of the operation and the number of yarn breaks which
occur.
Other objects, features and advantages of the invention will become
apparent to those of ordinary skill in the art as the disclosure is
made in the following description of a preferred embodiment of the
invention as illustrated in the accompanying drawings in which:
FIG. 1 is a block diagram view of the invention wherein a
multi-point operation is monitored to determine the efficiency
thereof and to determine the number of unscheduled events which
occur during the operation; and
FIG. 2 is a schematic diagram showing a portion of the system of
FIG. 1 in more detail.
With reference now to the drawings, wherein like reference
characters designate like or corresponding parts throughout the
several views, there is shown in FIG. 1 a plurality of one-shot
multivibrator circuits 10, 10' , 10" , etc. or means for providing
a series of scan pulses of predetermined length and repetition
rate. When this monitoring system is used in conjunction with a
multi-spindle textile winding frame one of the one-shot
multivibrator circuits 10 is associated with each of the spindles
in a designated bank or banks of spindles of the winding frame.
Although the discussion herein with respect to the invention is
directed to the use of the invention with such a multi-spindle
textile winding frame it should be clearly understood that the
monitoring system has numerous other applications in the monitoring
of various types of operations other than textile winding
operations.
A timer l2 is coupled in circuit with one of the one-shot
multivibrator circuits 10. The output of this one-shot circuit is
coupled to the input of the next one-shot circuit 10' , for
example, and this arrangement of one-shot circuits continues to the
last such circuit. Thus, when the timer is activated the first
one-shot circuit 10 is triggered which produces an output pulse of
predetermined duration on the line 14. An output pulse is
simultaneously produced on the output 16 which causes an output
pulse to be generated on the outputs 18 and 20 of the on-shot
circuit 10' . This process continues with each of the one-shot
circuits 10 being sequentially triggered to produce output pulses
until the last one-shot circuit has been activated. At this point,
the series of scan pulses on lines 14, 18, etc. will again be
initiated by the action of timer 12 which can be set in a
conventional manner to provide any desired repetition rate.
The output 14, as one example, is coupled to switch means 22. A
similar arrangement exists with respect to the output 18 and switch
22' and each of the one-shot circuits 10 is similarly connected to
a respective bistable circuit means or bistable multivibrator
circuit 24, 24' , 24" , etc. The switches 22 are normally in a
first or run condition or position, as illustrated in FIG. 1,
whereby the series of scan pulses produced by the one-shot circuits
10 are conducted through the respective switches and on to
information providing means or first counter drive circuit 26 and
first counter or efficiency counter 28.
Each of the switches 22 are capable of being placed into a second
condition or position as diagrammatically illustrated by terminals
30, 30' , 30" , etc. in FIG. 1. When the monitoring system is
utilized with a multi-spindle textile winding frame each of the
switches 22 may be associated with drop wires well known in the
art, which in turn are carried by the respective yarns at the
respective spindle positions. When a yarn break occurs the drop
wires (not shown) fall so that a circuit is completed and the
switches 22 are moved from the first or run position to the second
or break position in contact with the terminals 30. The bistable
multivibrator circuits 24 are provided with outputs 32, 32' , 32" ,
etc. which are coupled to event determining means or second counter
drive circuit 34 and second or break counter 36. Each of the output
pulses from the respective one-shot circuits 10 passes through a
pulse forming circuit which includes, for example, a capacitor 38
and a resistor 40. In addition, an isolation diode 42, 42' , etc.
is respectively connected between each of the one-shot circuits 10
and each of the switches 22 while additional pulse forming circuits
and isolation diodes 44 are provided between the bistable
multivibrator circuits 24 and the second counter driver circuit
34.
A predetermining counter 46 may be coupled in circuit with respect
to the outputs of the one-shot multivibrator circuits 10 and may be
linked to a switch 48 located between the first counter drive
circuit 26 and the first counter 28. A plurality of isolation
diodes 50 are connected between the outputs of the one-shot
circuits 10 and the predetermining counter 46. The predetermining
counter operates to open the switch 48 and to disable the
efficiency counter 28 when a predetermined number of the scan
pulses is received by the predetermining counter.
With reference now to FIG. 2 wherein a portion of the system shown
in FIG. 1 is illustrated in greater detail there is shown the
one-shot multivibrator circuit 10 which includes a capacitor 52,
the value of which controls the length of the scan pulses emanating
from the one-shot circuit 10. If the monitoring system is in
operation with respect to a multi-spindle textile winding frame the
switch 22 is normally in the position shown so that the scan pulses
from the one-shot circuit 10 pass through the switch 22 into the
first counter driver circuit 26 and into the first counter 28. Only
one efficiency counter is used for a bank of twelve spindles, for
example, and, as illustrated in FIG. 1, each of the pulse outputs
from the one-shot circuits 10, 10' , 10" , etc. pass through the
respective switches 22, 22' , etc. and into the drive circuit 26 to
register a count on the counter 28. As long as this normal
condition of operation continues the transistor 60 in the bistable
circuit 24 is on and the transistor 62 is off.
When a yarn break occurs at one of the spindles, for example at the
spindle where switch 22 is located, the switch moves to complete a
circuit to the base of transistor 62. Thus, when the scan pulse
from the one-shot circuit 10 passes through the switch 22 it causes
the base of transistor 62 to go more negative so that the
transistor is turned on. This, in turn, turns off transistor 60 so
that the voltage at point 64 quickly drops to a more negative value
and the pulse created by this rapid change in voltage is passed by
the capacitor 66 through the pulse forming circuit and diode 44 and
into the second counter drive circuit 34 to register a count in the
break counter 36. The transistor 62 then remains turned on as long
as the switch 22 is in contact with the terminal 30 so that
succeeding scan pulses from the output of one-shot circuit 10 do
not register either on the counter 36 or on the counter 28 since
the voltage at terminal 64 remains constant and the blocking
capacitor 66 prevents the passage of current.
When the break is fixed the switch 22 is returned to the position
illustrated in FIGS. 1 and 2 so that when the next scan pulse from
one-shot circuit 10 arrives at the switch 22 it again turns on the
transistor 60 and turns off transistor 62. Again, there is a rapid
voltage change at terminal 64; however, this voltage change is in
the positive direction and the diode 44 prevents this pulse from
being transmitted to the drive circuit 34 and to the counter 36.
Rather, the pulse is transmitted to the drive circuit 26 and
ultimately to the efficiency counter 28. At this point, the
operation continues with the scan pulses being registered in the
efficiency counter 28 until another break occurs at which time the
break counter 36 will register another pulse.
In order to facilitate the determination of the efficiency of the
winding operation a predetermining counter 46 can be used. This
counter can be set to a predetermined count which represents the
number of pulses which the one-shot circuits 10, 10' , 10" , etc.
will produce over a predetermined time interval. This time interval
may correspond to a normal working shift. Thus, the predetermining
counter 46 will register each of the scan pulses received until the
predetermined number of scan pulses is reached and at the time the
counter will act to open switch 48 and to disable the efficiency
counter 28. Thus, the efficiency of operation of the bank of
spindles can readily be determined at the end of the shift by
merely comparing the total number of counts present in the
efficiency counter 28 and the total number of counts registered by
the predetermining counter 46 during the shift. In practice, the
predetermining counter can be set to open the switch 48 after a 7
and 1/2 hour period or a little short of a total shift. This will
enable the operator to read the efficiency counter prior to the end
of the shift. However, the break counter 36 is preferably not
disabled since the operator will be paid by the number of breaks
which occur during the entire shift. The disabling of the break
counter can be done in a conventional way, for example by merely
opening a switch between the counter driver circuit 34 and the
counter 36.
Thus, this invention provides for a highly effective monitoring
system which provides needed data for wage incentive programs and
which reduces the chances for operator error in recording
unscheduled events or breaks in the case of textile winding
operations. Furthermore, this invention provides for a solid state
scanner which eliminates electro-mechanical relays and stepping
switches and the disadvantages inherent in such mechanical
arrangements. The monitoring system, although herein described with
respect to a multi-spindle textile winding frame, can be readily
utilized in monitoring the efficiency and the number of unscheduled
events in any number of types of operations. Obviously many
modifications and variations of the present invention are possible
in light of the above teachings. It is therefore to be understood
that within the scope of the appended claims the invention may be
practiced otherwise than as specifically described.
* * * * *