U.S. patent number 3,656,690 [Application Number 05/021,953] was granted by the patent office on 1972-04-18 for railbed.
This patent grant is currently assigned to Ilseder Hutte. Invention is credited to Siegfried Hanig.
United States Patent |
3,656,690 |
Hanig |
April 18, 1972 |
RAILBED
Abstract
A railbed for high-speed railways in which a plurality of
elongated concrete slabs are longitudinally prestressed in groups
with cast synthetic-resin sealing strips between the adjoining ends
of the concrete slabs. The slabs are laid over a hollow bed and are
cushioned below with a hard-foam synthetic resin including expanded
mineral filters, the foamable synthetic resin being injected
through perforated ducts. The downward force is supported by a pair
of longitudinally extending sills flanking the hollow and carrying
the concrete-slab platform via sealing strips. The sills may be
formed in situ by grouting mounds of loose stone or may be cast
monolithically with the remainder of the bed.
Inventors: |
Hanig; Siegfried (Peine,
DT) |
Assignee: |
Ilseder Hutte (Peine/Hannover,
DT)
|
Family
ID: |
5729011 |
Appl.
No.: |
05/021,953 |
Filed: |
March 23, 1970 |
Foreign Application Priority Data
|
|
|
|
|
Mar 22, 1969 [DT] |
|
|
P 19 14 712.7 |
|
Current U.S.
Class: |
238/2; 404/31;
104/11 |
Current CPC
Class: |
E01B
29/005 (20130101); E01B 1/008 (20130101); E01B
1/002 (20130101); E01B 2204/01 (20130101); E01B
2204/09 (20130101); E01B 2204/03 (20130101); E01B
1/001 (20130101) |
Current International
Class: |
E01B
29/00 (20060101); E01B 1/00 (20060101); E01b
001/00 () |
Field of
Search: |
;104/11-14
;238/2,3,7,283 ;94/7,22 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: La Point; Arthur L.
Assistant Examiner: Bertsch; Richard A.
Claims
I claim:
1. A railbed comprising:
a pair of substantially parallel grouted-ballast ridges flanking a
hollow region and forming therewith a trough, said ridges having
flat upper surfaces;
a plurality of elongated and substantially longitudinally
contiguous concrete slabs bridging said ridges and covering said
regions;
respective sealing strips between each of said ridges and said
slabs;
means for sealing longitudinally adjoining edges of the slabs;
a bed of ungrouted ballast between said ridges and spaced below
said slabs in said region; and
a mass of cushioning and insulating material at least partially
consisting of hardened foamed synthetic resin entirely filling the
space within said hollow region beneath said slabs and above said
ballast.
2. The railbed defined in claim 1 wherein said mass further
includes an aggregate.
3. The railbed defined in claim 2 wherein said aggregate is
expanded slag.
4. The railbed defined in claim 1, further comprising a fluidtight
covering between said trough and said mass.
5. The railbed defined in claim 1, further comprising a flexible
sleeve containing said mass.
Description
FIELD OF THE INVENTION
The present invention relates to a railbed or track assembly.
BACKGROUND OF THE INVENTION
A railbed for a railroad train usually consists of an elongated
mount of ballast on which is laid a multiplicity of substantially
parallel ties extending transversely to the mount; one or more
pairs of parallel rails can be attached to these ties and extending
longitudinally along the mount or ridge of ballast. The train rides
these rails.
Such railbeds have proven increasingly unsatisfactory for today's
high-speed and extremely heavy trains. Rails weighing upwards of
155 lbs/yard are used, and concrete ties with heavy-duty rail clips
serve to anchor and space these rails. Nonetheless, with such
arrangements the rail-bed underneath the tracks and ties
deteriorates, needing frequent maintenance.
Another problem with conventional railbeds is that frequent thawing
and freezing loosens and unpacks the ballast. This ballast must be
periodically replenished and reconsolidated or tamped. Such
maintenance is expensive and time-consuming
OBJECTS OF THE INVENTION
It is, therefore, an object of the present invention to provide an
improved railbed.
Another object is to provide such a railbed which can be used by
trains at speeds of upwards of 200 km/hour and which requires very
little maintenance.
SUMMARY OF THE INVENTION
The above objects are obtained with a railbed comprising a trough
formed by two ridges flanking an elongated hollow region, with a
plurality of track-carrying members covering the region and
bridging the ridges. The space (hollow) beneath the members and
between the ridges is completely filled with a mass of cushioning
and insulating material consisting at least partially of a settable
synthetic resin, preferably a hardenable cellular or foam of the
closed-pore type.
According to a feature of this invention the ridges consist of
hydraulic-cement-grouted piles of ballast, and the hollow region is
covered with a fluid-tight layer such as bitumen-impregnated paper
or polyethylene film, so that the synthetic-resin mass cannot
penetrate too far into the ballast.
In accordance with other features of the present invention the
settable synthetic resin is injected into an effectively closed bag
which is laid in the hollow region beneath the track-carrying
members, while expanded slag is used as an aggregate with the
synthetic-resin foam as binder.
Thus the method of the invention makes use of prefabricated,
superficially crowned, stressable concrete slabs of generally
rectangular configuration which are disposed substantially in
end-to-end contiguity to form a more or less continuous platform
for the track, any gaps between the slabs being filled with a
weather resistant hardenable synthetic-resin sealant which is cast
in place. The longitudinally interconnected reinforcement rods of
the connected group of slabs are stressed against the ends of the
group by conventional prestressing means to apply longitudinal
compression loading of a magnitude sufficient to overcome the
tensional stress applied by the train.
This substantially continuous, fluid-impermeable unit is provided,
according to a most important feature of the invention, over a
continuous ribbon of nonweathering hard cellular synthetic resin of
a width equal at least to a major part of the width of the slabs
and possibly over this entire width; the continuous
fluid-impermeable ribbon is expanded in place to an expanded volume
in excess of the space within which it is confined, thereby
applying upward force to cushion the continuous concrete platform.
The cushion may contain a large proportion (e.g. 50% by volume) of
expanded mineral to increase the compressive strength of this layer
as well as its resilience and resistance to vibration fatigue.
Preferably this cushion or ribbon is received between a pair of
load-supporting ridges extending continuously over the length of
the right-of-way and sealingly engaging the lateral edges of the
multislab concrete rail platform, the ridges and slabs having
mutually confronting parallel planar horizontal surfaces to
facilitate sealing of the space between the ridges. A continuous
yieldable but weather-resistant strip of a sealant of high
compressive strength is received between the pairs of surfaces
along these lateral edges.
DESCRIPTION OF THE DRAWING
The above and other objects, features, and advantages will become
apparent from the following description, reference being made to
the following drawing, in which:
FIG. 1 is a cross section of a first embodiment of the present
invention;
FIG. 2 is a similar section of a second embodiment of this
invention;
FIG. 3A is a side view of a detail of FIG. 2;
FIG. 3B is a top view of the detail shown in FIG. 3A;
FIG. 4 is a cross section of a fourth embodiment of the present
invention; and
FIG. 5 is a top view of the first embodiment of the invention in
greatly reduced scale.
SPECIFIC DESCRIPTION
The embodiment shown in FIGS. 1 and 5 applies the present invention
to the conversion of an existing old-style railbed to one according
to this invention. The old ties and rails are removed, then the
existing ballast 1 is cleaned and put back in place in the form of
a shallow trough of a depth D of at most 30 cm. Edge portions 2 are
grouted with a quick-setting hydraulic (Portland) cement mixture,
and a very accurate sill 3 of the same quick-setting mixture is
formed on the top of each edge ridge 2 with particular care being
taken to maintain these sills 4 parallel and with regular flat
upper surfaces. Atop each sill 3 is placed a strip 4 of a sealing
material having a high compressive strength and resilience, such as
Heraklite. Excellent results have been obtained with sealing strips
laminated from paper and phenol-formaldehyde resins or with
wood-fiber compositions saturated with such resins.
The hollow center region 5 between the ridges 2 is covered with a
watertight material, here tar paper (i.e. bitumen-impregnated
paper) 6 is used. This paper 6, for which an impermeable foil may
be substituted covers the entire hollow region, and can even extend
up over the sills 3 and under the strips 4 to completely seal the
region 5. Extending through one of the ridges 2 is a plurality of
pipes 7 which may span across the hollow region 5 and are formed
with laterally opening holes 8. A settable synthetic-resin hard
foam 9 (e.g. a stiff polyurethane or cellular and preferably
expandable epoxy or polyester) is injected into the hollow region 5
under a concrete plate 10 laid over the two strips 4 to completely
fill the empty space between the watertight covering 6 and the
plate 10. The foamable material 9 is solvent thinned. This plate 10
is made of prestressed concrete and has on its upper surface two
downwardly sloping flanks 10a and a pair of grooves 10b on its
lower surface near the longitudinal edges. These grooves 10b
prevent water from running back under the plate 10, while the
flanks 10a prevent rainwater or the like from accumulating on the
upper surface. Rails 12 are fixed to the top of the plates 10 with
conventional rail clips.
There is shown at 11 pieces of an aggregate or filler which can be
mixed with the synthetic-resin foam 9. Expanded slag or other
material is advantageously used as aggregate or filler. This
combination serves both to support and cushion the plates 10 and to
insulate the ballast 1 so that no hard freezing thereof can take
place. At the same time, water can in no way get into the railbed,
so that the spring maintenance work can be virtually eliminated.
The customary railway drainage ditches will receive the water
draining off the plate 10 and down the cement-stabilized ridges
2.
Each plate 10 has a thickness T from 16 to 18 cm, a length L (see
FIG. 5) of 6 meters, and a width W of 3 meters. The plates 10 are
provided with internal prestressing elements 15 and 19 which are
stressed just sufficiently to prevent the plates 10 breaking during
transport. The ends of the longitudinal prestressing bars 15, which
are slidably received in flexible, thin-walled tubes 22, are
threaded and are attached together in spaces 17 between adjoining
plates 10 by sleeves 16. This gap 17 is then filled with an epoxy
cement 18 and finally the plates over a stretch of around 100
meters are all longitudinally stressed together. The epoxy 18
preveals relative slippage. The transverse bars may be used to
apply full prestress of the casting site.
FIGS. 2, 3A, and 3B show an arrangement similar to that of FIG. 1,
except that the aggregate 11 is contained in a synthetic-resin bag
13 fitted with the pipes 7, which, as shown in FIG. 3B, extend out
on both sides. Once the plates 10 are placed one directly next to
the other, the liquid foam binder is injected in through the pipes
7, whence it moves out from the pipes in all directions and
completely fills the bag 13, forcing it against the plates 10 and
against the ballast 1. This bag can be rolled out in the trough
formed in the ballast. These figures also show that the strip 4 can
be dispensed with if necessary.
In FIG. 4 there is shown a railbed which is, unlike the embodiments
of FIGS. 1 - 3B, intended for a very hard surface needing no
ballast. The trough is formed with two sills or ridges made of
small sill plates 14 (designed to allow the concrete slabs to be
sealed cleanly) which are carefully laid and spaced in continuous
parallel rows to each side of the excavated trough 5. The bag 13
full of aggregate 11 is placed and filled as above for FIGS. 2, 3A,
and 3B. Thereafter, large concrete blocks 20 with reinforcing rods
21 are placed to each side of the roadbed to prevent erosion.
* * * * *