U.S. patent number 3,653,628 [Application Number 05/074,397] was granted by the patent office on 1972-04-04 for tie rod and cone assembly for a concrete wall form.
This patent grant is currently assigned to Symons Corporation. Invention is credited to James C. Shoemaker.
United States Patent |
3,653,628 |
Shoemaker |
April 4, 1972 |
TIE ROD AND CONE ASSEMBLY FOR A CONCRETE WALL FORM
Abstract
Two unitary one-piece plastic concrete-sealing cones for
telescopic reception over the end regions of a flat tie rod which
extends across the opposed spaced apart sides of a concrete wall
form. The cones serve as washers to prevent concrete from passing
through the tie rod openings in the form sides, and they also serve
as spreader members, in which case they become interlocked with the
tie rod against longitudinal shifting therealong. The cones
establish voids in the side surfaces of the hardened concrete wall
in the vicinities of breakbacks in the tie rod and a hammer blow on
each projecting end of the tie rod releases such end from the
concrete wall and effects removal of at least a portion of the
adjacent cone from the adjacent void.
Inventors: |
Shoemaker; James C. (Hampshire,
IL) |
Assignee: |
Symons Corporation (Des
Plaines, IL)
|
Family
ID: |
22119340 |
Appl.
No.: |
05/074,397 |
Filed: |
September 22, 1970 |
Current U.S.
Class: |
249/214; 249/43;
425/117; 249/41; 249/217 |
Current CPC
Class: |
E04G
17/06 (20130101); E04G 2017/0646 (20130101) |
Current International
Class: |
E04G
17/06 (20060101); E04g 017/10 () |
Field of
Search: |
;25/131T
;249/40,41,43,214,215,217,218 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Overholser; J. Spencer
Assistant Examiner: Tobor; B. D.
Claims
Having thus described the invention what I claim as new and desire
to secure by letters patent is:
1. A tie rod and cone assembly designed to hold a pair of
upstanding concrete wall form sides in spaced relation, adapted to
project through transversely aligned holes provided in said form
sides, and comprising a one-piece strip of flat metal stock having
parallel side edges which are formed with pairs of breakback
recesses that are spaced inwards from the ends of the strip, thus
dividing the strip into an inner medial section and outer end
regions, and a tubular resilient cone telescopically received on
each end region and having an inner rim provided with opposed jaw
portions which project into the adjacent breakback recesses, and an
outer rim which for the most part is remote from said end region,
said cone being formed with oppositely disposed slots therein which
extend from said inner rim to points adjacent to said outer rim
thus dividing the cone into two identical counterpart sections
which are joined together by narrow hinge-like webs in the vicinity
of said outer rim, whereby axial pressure which is applied to said
outer rim will maintain said jaw portions entirely within the
confines of said recesses.
2. A tie rod and cone assembly as set forth in claim 1 and wherein
said cone is of generally flat over-all configuration, and is
provided with generally trapezoidal side walls which straddle and,
for the most part, closely hug the opposite flat sides of the flat
metal strip.
3. A tie rod and cone assembly as set forth in claim 2 and wherein
said side walls are formed with outwardly bulging semi-conical
convex apron portions which have their bases coincident with said
outer rim of the cone, extend inwardly from said outer rim of the
cone, and are adapted to seat against the adjacent side of the form
when the tie rod is in position thereon.
4. A tie rod and cone assembly as set forth in claim 3 and wherein
each side wall is formed internally of the cone with a pair of
protuberances which straddle the side edges of said outer end
region in close proximity thereto.
5. A tie rod and cone assembly as set forth in claim 4 and wherein
each of said protuberances is in the form of a longitudinally
extending rib which extends from one of said jaw portions to a
region closely adjacent to said outer rim of the cone.
6. A tie rod and cone assembly as set forth in claim 4 and wherein
each of said breakback recesses is in the form of an elongated
shallow notch which terminates at its inner end in an outwardly
facing jaw-engaging shoulder.
7. A tie rod and cone assembly as set forth in claim 6 and wherein
the shallow notches afforded by said breakback recesses present
inwardly slanting bottom walls.
8. A tie rod and cone assembly as set forth in claim 2 and wherein
each of said trapezoidal side walls has its large base coincident
with the outer rim of the cone and such large base is of arcuate
configuration on a relatively large radius of curvature.
9. A tie rod and cone assembly designed to hold a pair of
upstanding concrete wall form sides in spaced relationship adapted
to project through transversely aligned holes in said form sides,
and comprising a tie rod in the form of a one-piece strip of flat
metal stock presenting straight parallel side edges, said side
edges being provided at a region spaced inwardly from one end of
the strip with recesses the existence of which establishes a
reduction in the transverse width of the strip and a consequent
weakening of the tie rod at such region, thus dividing the tie rod
into a fixed inner section adapted to remain embedded in the
concrete which is poured between said form sides and a free outer
end region adapted to project outwardly from one face of the poured
concrete and be wrested from the fixed section by impact
thereagainst, and a tubular cone encompassing said end region of
the strip and extending a short distance longitudinally from said
region toward said one end of the strip, said cone having an outer
rim adapted to bear against said one form side and an inner rim
projecting into said recesses, said outer rim being for the most
part disposed remote from said strip, said cone being formed with
oppositely disposed slots therein extending from said inner rim to
points adjacent to said inner rim, thus dividing the cone into
identical counterpart sections which are joined together by narrow
frangible connecting webs, whereby the pressure exerted by said one
form side against the outer rim of the cone serves to maintain said
inner rim disposed in said recesses.
10. A tie rod and cone assembly as set forth in claim 9 and wherein
said cone is of generally flat over-all configuration and is
provided with trapezoidal side walls which straddle and, for the
most part, closely hug the opposite flat sides of the strip.
Description
The present invention relates generally to a tie rod for use in
connection with a concrete wall form and the like and has
particular reference to a flat tie rod which with similar tie rods
is designed for use in maintaining the opposed spaced apart sides
of a concrete wall form in properly spaced relationship and in
holding such form sides against outward displacement during pouring
of wet concrete between sides of the form. Still more specifically,
the invention is concerned with a frangible tie rod of the general
type which is shown and described in U.S. Pat. No. 2,948,045,
granted on Aug. 9, 1960 and entitled "TIE ROD ASSEMBLY FOR CONCRETE
WALL FORMS AND CONE THEREFOR," the tie rod of said patent being
adapted to project completely through the wall form sides and the
intervening poured concrete so that after hardening of the concrete
and removal of the form in its entirety from the formed wall the
projecting ends of the tie rod may be bent, twisted, or otherwise
"worked" in various directions to weaken the metal of the rod at
the regions where said projections enter the concrete and thus
permit rupture or severance of said projecting tie rod ends from
the medial concrete-embedded portion of the rod. The tie rod which
is shown and described in aforementioned U.S. Pat. No. 2,948,045 is
designed for use specifically in connection with a concrete wall
form which employs prefabricated "Steel-Ply" panels such as are
manufactured and sold by Symons Corporation of Des Plaines,
Illinois It is well known that "Steel-Ply" panels consist of
rectangular plywood facings having marginal steel reinforcing
frames which are notched in such a manner that when two panels are
set up in edge-to-edge relationship, the frame notches are disposed
in register and establish narrow vertical slots for reception
therethrough of the adjacent tie rod ends. Being designed
specifically for use with "Steel-Ply" concrete wall form panels,
flat tie rods are seldom used with panels having wooden reinforcing
frames but when they are so used on occasions, it has been the
practice to cut shallow notches in the edges of the plywood
facings, the tie rods fitting snugly in such notches so as to
inhibit seepage of concrete through the notches when the concrete
between the two opposed spaced apart sides of the form is poured.
Additionally, it has been necessary practice further to seal the
tie rod-receiving notches by interposing sealing washers between
whatever type of spreader cones are used and the plywood
facings.
The principal object of the present invention is the provision of a
novel tie rod cone which is designed for assembly with a similar
cone on the end regions of a flat tie rod of the character set
forth in aforementioned U.S. Pat. No. 2,948,045. When the two cones
are properly assembled upon such a tie rod, the resulting tie rod
and cone assembly is particularly well adapted for use in
connection with wood-reinforced concrete wall form panels where the
end regions of the tie rod pass through circular openings or holes
in the plywood facings of the associated panels. In such a concrete
wall form installation, the tie rod cones accomplish two
objectives, one of these being the elimination of the necessity for
cutting rectangular notches in the edges of the plywood facings for
passage of the end regions of the tie rod therethrough. With the
improved tie rod and cone assembly, it is only necessary to cut
circular holes in the plywood facings of the panels in order to
accommodate the end regions of the tie rod of the assembly. The
cutting of a circular hole may readily be accomplished at the scene
of any given concrete wall form installation by a simple drilling
operation, whereas the cutting of a rectangular notch is difficult
and involves measuring operations. The tie rod cone of the present
invention, therefore, extends the usefulness of a flat type tie rod
by adapting the latter to convenient use in connection with
wood-reinforced concrete wall form panels, as well as with
"Steel-Ply" concrete wall form panels. The other objective involves
the elimination of the need for a concrete sealing washer inasmuch
as the tie rod cone of the present invention functions not only as
a spreader member but also as a concrete seal.
A further advantage of the present tie rod cone is that it
facilitates cone extraction after the protruding end region of the
associated tie rod has been separated from the concrete-embedded
medial portion of the rod. According to the invention, the present
tie rod cone is located in the vicinity of a breakback in the
associated tie rod, and after the poured concrete of the wall has
become hardened, removal of the protruding end region of the tie
rod is accomplished by imparting a downward blow to such region
with an impact tool such as a hammer. Such downward blow not only
fractures the tie rod at the point of breakback, but also fractures
the cone and withdraws at least one-half of the cone from the
breakback void automatically. The remaining portion of the cone (if
any) may easily be withdrawn from the void inasmuch as it becomes
loosened from the wall of the void at the time tie rod and cone
fracture takes place. A further advantage of the present invention
resides in the ease with which a pair of cones may be initially
applied to a given flat tie rod, the installation usually being
made at the factory rather than in the field by the simple
expedient of slipping the cones over the tie rod in telescopic
fashion and causing them to become automatically locked in position
at such time as they move into place in the vicinity of the
associated breakbacks in the rod. A still further advantage of the
invention resides in novel interlocks between the tie rod and the
latter's associated cones, the cones becoming progressively shrunk
upon the tie rod as the tension in the latter increases.
Other objects and advantages of the invention, not at this time
enumerated, will readily suggest themselves as the nature of the
invention is better understood from a consideration of the
following detailed description.
The invention consists in the several novel features which are
hereinafter set forth and are more particularly pointed out by the
claims at the conclusion hereof.
In the accompanying two sheets of drawings forming a part of this
specification, two embodiments of the invention are shown.
In these drawings:
FIG. 1 is a fragmentary perspective view, partly in section, of a
concrete wall form installation showing the improved tie rod and
cone assembly operatively installed therein:
FIG. 2 is a vertical sectional view taken substantially on the line
2--2 of FIG. 1;
FIG. 3 is a fragmentary perspective view, partly in section,
showing a portion of the concrete wall which was produced by the
concrete wall form installation of FIG. 1, with one of the improved
tie rod and cone assemblies in position within the hardened
concrete of the wall and illustrating the manner in which one of
the protruding end regions of the tie rod is broken away from the
formed concrete wall;
FIG. 4 is a fragmentary perspective view similar to FIG. 3 but
showing the one protruding end region of the tie rod completely
removed from the formed concrete wall, together with a portion of
the associated cone;
FIG. 5 is a front end view of one of the cones of the improved tie
rod and cone assembly:
FIG. 6 is a vertical and longitudinal sectional view taken on the
line 6--6 of FIG. 5;
FIG. 7 is a rear end view of the cone of FIG. 5;
FIG. 8 is a top plan view of said cone looking in the direction of
the arrows in FIG. 5;
FIG. 9 is an enlarged fragmentary perspective view, partly in
section, and similar to FIGS. 3 and 4 but showing the tie rod and
cone assembly in position prior to removal of one of the protruding
end regions of the tie rod;
FIG. 10 is a vertical transverse sectional view taken on the line
10--10 of FIG. 9;
FIG. 11 is a horizontal transverse sectional view taken on the line
11--11 of FIG. 9;
FIG. 12 is a fragmentary side elevational view of one end region of
the tie rod and its applied cone, and illustrating the manner of
installation of the cone of the tie rod; and
FIG. 13 is a fragmentary side elevational view of a portion of a
tie rod in the vicinity of a slightly modified form of cone.
Referring now to the drawings in detail and in particular to FIGS.
1 and 9, a fragmentary portion of a composite concrete wall form of
conventional construction is illustrated therein and designated in
its entirety by the reference numeral 10. The wall form 10 consists
of two opposed and spaced apart sides 12 and 14 which are
maintained in their spaced apart relationship by means of a
combined tie rod and cone assembly 16 which is constructed
according to the present invention and is used with other similar
assemblies. For purposes of illustration herein, the wall form
sides 12 and 14 are considered to be in the form of rectangular
plywood panels which are disposed in edge-to-edge relationship and
are maintained in coplanar vertical relationship by vertical struts
18 which are backed by horizontal walers 19. The vertical struts 18
are nailed to the wall form sides 12 and 14 while the walers 19 are
held in place by means of waler supporting bracket assemblies 22
which are attached to the opposite ends of the tie rod and cone
assembly 16 in a manner that will be made clear presently. It is
contemplated that after the concrete wall form 10 is assembled at a
particular site, wet concrete will be poured into the space between
the two form sides 12 and 14. When such concrete hardens, it forms
a concrete wall 20.
The tie rod and cone assembly 16 is comprised of a tie rod 30 and a
pair of cones (devices) 32, the latter constituting the principal
feature of the present invention. Although the devices 32 do not
present a conical appearance, they function in their broadest
aspect in the manner of conventional devices which have come to be
known in the art as tie rod "cones." For this reason, throughout
this specification and in the claims appended hereto, the term
"cone" will be employed to designate each of the two devices 32.
Actually, the cones 32 are in the form of flattened tubular plastic
members which present a generally trapezoidal appearance or
configuration when viewed from either side thereof. The specific
configuration of these cones will be set forth subsequently after
the nature of the tie rod 30 on which the cones are installed or
mounted has been set forth.
The tie rod 30 is in the form of a length of flat metal stock of
rectangular cross section and of a longitudinal extent appreciably
greater than the distance between the spaced apart sides 12 and 14
of the concrete wall form 10. The opposite end regions of the tie
rod 30 project through circular holes 34 which are cut or drilled
in the plywood panels 12 and 14 which form the sides of the
concrete wall form 10. Longitudinally extending slots 36 are formed
in such end regions of the tie rod and they cooperate with the
parts of the aforementioned waler clamping bracket assemblies 22.
As best illustrated in FIG. 9 of the drawings, at regions which are
spaced inwardly from the opposite end regions of the tie rod 30 and
which, when the tie rod is in actual use within a poured concrete
wall, are disposed within the confines of the poured concrete, the
metal of the tie rod is relieved by the provision of pairs of
opposed slanting breakback recesses 38 which are in the form of
shallow notches that terminate in transverse and outwardly facing
shoulders 40, the recesses 38 serving to weaken the tie rod and
establish "breakback" regions. The recesses 38 thus divide the tie
rod into three sections, namely, a medial section 42 and two end
sections or regions 44 (see FIGS. 1, 3 and 4), the medial section
constituting a fixed section which is adapted to remain embedded in
the hardened concrete of the wall 20 and the end regions 44
constituting free sections which are adapted to be removed by
fracturing the tie rod along transverse lines in the vicinity of
the breakback recesses 38 in a manner that will be made clear
presently. The outer ends of the end regions 44 are pointed as
indicated at 45.
The cones 32 of the tie rod and cone assembly 16 are adapted to be
applied to the tie rod 30 either at the factory or in the field
prior to setting up of the concrete wall form 10, and when in
position on the tie rod, they assume positions wherein they span
longitudinal distances of the end regions 44 extending from the
pairs of shoulders 40 to the places where these end regions emerge
from the side surfaces of the concrete wall 20. These cones serve
the multiple functions of (1) providing outwardly facing shoulders
which engage the opposed inside faces of the form sides 12 and 14,
exert a spreading action thereon and prevent inward collapse
thereof during erection of the concrete wall form 10, (2) creating
voids in the side portions of the concrete wall 20, which voids,
after the form sides have been removed from the wall, afford
clearance pockets for "working" of the protruding end regions 44 in
various directions so that the metal of the tie rod may be
fractured along lines of cleavage preparatory to removal of such
end regions 44, and (3) establishing concrete seals between the tie
rod 30 and the circular holes 34 in the plywood panels of the form
sides 12 and 14 and through which the tie rod projects.
Referring now particularly to FIGS. 5 to 8, inclusive, each cone
32, as previously set forth, is in the form of a flattened tubular
molded plastic member. In its free state, the cone presents a pair
of slightly spaced apart side walls 46 and 47 of identical
trapezoidal outline, these two side walls being connected together
by a converging bottom wall 49, such top and bottom walls being of
curved or arcuate configuration as best shown in FIGS. 5, 7 and 10.
The side walls 46 and 47 are generally planar, and since they are
of trapezoidal outline, the cone, considered as a whole, presents a
larger outer rim or end 50 and a small inner rim or end 51.
A limited portion of each of the two side walls 46 and 47 of each
cone 32 deviates from the general plane of the wall by the
provision of an outwardly bulging, convex, semi-conical flared
apron-like portion 52, the two portions of the cone being directly
opposed to each other across the large end of the cone, and, in
combination with each other, defining what will hereinafter be
referred to as a conical apron (see particularly FIGS. 8 and 12).
The effect of this conical apron 52 is to impart to the large end
50 of the cone a generally circular portion (see FIG. 5) which is
interrupted by a pair of diametrically opposite loops. The small
end 51 of the cone is of slot-like configuration with straight
sides and curved ends as best illustrated in FIG. 7.
As clearly shown in FIGS. 6, 7 and 12, the side walls 46 and 47 of
each cone 32 are each provided with a central longitudinal or axial
slot 56 which extends from the small end 51 of the cone nearly to
the large end 50, the slot passing through the apex region of the
conical apron 52 and onwardly to points near the base of such apron
region. The slots 56 thus divide the cone 32 into two counterpart
sections including an upper section 58 as viewed in FIG. 12 and a
lower section 60, the two sections being joined together by two
narrow connecting hinge-like webs 62 (see FIG. 12). As will be
described in greater detail presently, the webs 62 establish
flexible resilient connections between the upper and lower sections
58 and 60 and allow for slight spreading movement between these two
sections during initial application of the cone 32 to the tie rod
30 as illustrated schematically in dotted lines in FIG. 12 and as
likewise will be described in greater detail subsequently.
Considering now the internal configuration of the tubular cone 32,
and as best shown in FIG. 6, the top and bottom walls 48 and 49 of
each cone and the adjacent portions of the side walls 46 and 47
near the small end 51 of the cone flow into one another, so to
speak, and provide thickened solid webs 64 which establish a narrow
rectangular entrance slot 66 (see FIG. 7) for the tie rod 30 at the
small end of the cone, the length of the slot being considerably
less than the transverse width of the tie rod and the width of the
slot being substantially equal to the thickness of the tie rod. The
webs 64 also possess a functional characteristic in that they
constitute the tie rod-engaging jaws which cooperate with the
shoulders 40 (see FIG. 9) to provide an interlock between the cone
and the tie rod when the tie rod assembly is put to use in a
concrete wall form as will be described subsequently.
In addition to the internal webs 64, the inside faces of the side
walls 46 and 47 of each cone 32 are formed with two pairs of
longitudinally extending ribs 70 (see FIGS. 5, 6 and 9) which are
parallel to each other and extend from the webs 64 to points near
the large end 50 of the cone. These two pairs of ribs 70 are spaced
apart a distance substantially equal to the transverse width of the
tie rod 30, and as shown in FIG. 10, the ribs of each pair overhang
a longitudinal edge of the tie rod and maintain the cone 32 as a
whole and the tie rod in their proper coaxial relationship against
rocking of the cone on the tie rod. The planar portions of the side
walls 46 and 47, of course, closely hug the opposite sides of the
tie rod 30 and prevent rotation or angular displacement of the cone
with respect to the tie rod.
Referring now to FIG. 12, as previously stated, installation of the
two cones 32 on the tie rod 30 may be accomplished either at the
factory or in the field, the installation taking place manually and
without the use of tools by the simple expedient of telescopically
sliding the cones over the opposite end regions 44 of the tie rod.
Inasmuch as each cone 32 is comprised of two similar upper and
lower sections 58 and 60, the cone is reversible insofar as it may
be applied to either end region 44 of the tie rod 30. Inasmuch as
the end extremities of the tie rod 30 are pointed, initial entry of
either end region of the tie rod into the entrance slot 66 in the
small end 51 of the cone will serve to spread the two sections 58
and 60 of the cone apart as shown in dotted lines in FIG. 12, the
two webs 64 riding on the opposite longitudinal edges of the tie
rod as the cone is pushed further inwardly along the tie rod toward
the adjacent slanting breakback recesses 38. At such time as the
webs 64 encounter the slanting recesses 38, the webs 64 move
inwardly toward each other until such time as they come into
contact with the shoulders 40. At this time, the cone 32 assumes
its natural condition, i.e., the condition which it assumes in its
free state prior to installation upon the tie rod, and the ribs 70
which, during sliding of the cone into its interlocked condition on
the tie rod, initially moved out of contact with the longitudinal
edges of the tie rod, now return to their normal positions of
parallelism and closely hug such longitudinal edges as shown by the
full line position of the cone in FIG. 12. The slot 56 which, up
until the cone attained its interlocked relationship on the tie
rod, became widened as shown in the dotted line position of the
cone in FIG. 12, again is restored to its normal width or
substantially so. The cone 32 is thus interlocked with the tie rod
30 so that during shipment and subsequent handling of the tie rod
and cone assembly 16, there will be no occasion for either cone to
slip from its position on the tie rod. The slanting recesses 38
will not permit outward movement of the two cones 32 since the
edges of such recesses are engaged by the webs 64, while inward
sliding of the cones on the tie rod is positively prevented by
reason of the contact between these webs and the shoulders 40.
Referring again to FIGS. 1 and 2, in erecting any given concrete
wall form such as the one which is illustrated in FIG. 1, one side
of the form is initially set up, for example, the side represented
by the reference numeral 12. The circular holes 34 are initially
drilled in the two form sides 12 and 14 at appropriate locations so
that after the side 12 is brought to its approximate vertical
position, the various tie rods 30 of the tie rod and cone
assemblies may be applied to said side by inserting either of the
two end regions 44 through the corresponding holes from the inside
of the form. The various struts 18, having been previously nailed
in position on the walls 12 and 14, the walers 19 may be placed in
position against the struts and the waler-supporting bracket
assemblies 22 applied to the tie rod end regions so as to draw the
walers hard against the struts in the usual manner of wooden wall
form erection.
Various forms of waler-supporting bracket assemblies may be used
for holding the walers in position and applying tension to the tie
rods but for exemplary purposes herein the waler supporting bracket
assemblies selected for use are of the general type which is shown
and described in my copending U.S. Pat. application Ser. No.
808,503, filed on Mar. 19, 1969, and entitled "SELF-CONTAINED WALER
CLAMP ASSEMBLY FOR CONCRETE WALL FORM." Reference may be had to
such patent application for a full understanding of the nature of
the waler-supporting bracket assemblies 22 shown in FIGS. 1 and 2,
but for purposes of description herein, it is deemed sufficient to
point out that each assembly 22 is comprised of two parts, namely,
a bracket proper 72 and a wedge 74. The bracket 72 is of U-shape
configuration and has an upper leg 76 which is formed with a hook
78 which is engaged in the slot 38 which is provided in the
adjacent protruding end region 44 of the associated tie rod 30 a
slight distance inwards from the pointed end extremity as is
customary with tie rods of the character under consideration. The
bracket proper 72 further is provided with a lower leg 82 which
engages the outer face of the form side 12. Aligned holes 84 and 86
in the legs 76 and 82, respectively, receive the wedge 74 therein
so that when the latter is driven downwardly by an impact blow, the
walers 19 are drawn against the struts 18 while the adjacent
protruding end region 44 of the tie rod 30 is placed under tension,
thus drawing the large end 50 of the adjacent cone 32 against the
inside face of the form side 12 in surrounding and concrete sealing
relationship with respect to the circular hole 34.
After all of the tie rods 30 of the various tie rod and cone
assemblies 16 have thus been installed in their associated holes 34
in form side 12 and all of the wedges 74 of the waler-supporting
bracket assemblies 22 have been driven into position, the various
tie rods will extend horizontally away from the form 12 and in the
direction of the form side 14 which subsequently is brought into
position in order to complete the concrete wall form 10. As the
form side 14 is thus brought into position, the end regions 44 of
the tie rods 30 that are remote from the form side 12 are caused to
pass through the various circular holes 34 in the form sides 14 and
the walers 19 and waler-supporting bracket assemblies 22 are then
applied to the form side 14 in the manner previously described in
connection with the form side 12. After the various wedges 74 have
been driven into place, the large ends 50 of the cones 32 will be
drawn against the inside face of the form side 14 in sealing
relationship with respect to the aforementioned circular holes 34
in the form side 14 and the concrete wall form 10 is then
complete.
It is to be noted at this point that as each wedge 74 is driven
into position, the pressure which the adjacent form side exerts
against the large end of each cone 32 tends to collapse the cone,
so to speak, and cause the solid webs 64 to squeeze the associated
tie rod 30 therebetween to a degree which is proportional to the
pressure that is exerted by the wedge 74. At the same time, the
large end 50 of the cone 32 bears hard against the inside face of
the form side and completely encompasses the adjacent circular hole
34 so as to preclude egress of poured concrete through such hole at
the time concrete-pouring operations are instituted.
The material from which the plastic cones 32 are molded is fairly
resilient and possesses good restorative properties when deformed
from its original shape. However, under certain circumstances, as,
for example, in extremely cold weather, there is a possibility that
the spreading action which is exerted on the webs 64 in the event
that a given cone is installed upon a tie rod in the field may be
such as to preclude complete return of the two cone sections 58 and
60 to their original positions. Stated otherwise, after pushing a
given cone 32 onto the associated tie rod 30 in the manner
previously described, the two webs 64, although they may enter the
breakback recesses 38, may not close tightly upon the bottoms of
such recesses. In such event, after the wedge 74 of the
walter-supporting bracket 22 has been driven to its home position,
the pressure that is exerted by the form side against the large end
50 of the cone will restore the cone to a fully "closed" condition
wherein the webs 64 firmly grip the opposite side or longitudinal
edges of the tie rod 30.
In FIG. 13, a slightly modified form of cone is shown, the cone
being identified by the reference numeral 132 and being
substantially identical in every respect to the cone 32 with the
single exception that in the natural or free condition of the cone
132, the large end 150 thereof is fashioned on an arcuate bias of
large radius of curvature, thus affording a pair of projecting
regions 200 which initially engage the inside face of the adjacent
form side so that as the associated waler-clamping and supporting
bracket assembly causes the tie rod to be placed under tension in
the manner previously described, the large end 150 is caused to
flatten out on the inside face of the form side. Such flattening of
the large end 150 insures a positive engagement of the webs 164
with the opposite sides of the tie rod. Due to the similarity
between the form of cone 132 as shown in FIG. 13 and the cone 32 as
shown in FIGS. 1 through 12, and in order to avoid needless
repetition of description, similar characters of reference but of a
higher order have been applied to the corresponding parts as
between the similar disclosures of FIG. 13 and FIGS. 1 to 12. The
cones 32 and 132 are interchangeable in use, their manner of
application to a tie rod and their function in an erected concrete
wall form being substantially the same.
The tie rod cones 32 and 132, as the case may be, are conducive
toward ready removal of the protruding tie rod end regions 44 from
the hardened concrete wall 20 after the form sides 12 and 14 have
been stripped therefrom. The manner in which such end regions are
broken away from the medial concrete-embedded section 42 is
schematically shown in FIGS. 3 and 4. It will be understood, of
course, that after stripping of the form sides 12 and 14 from the
sides of the hardened concrete wall 20, the medial section 42 of
the tie rod 30 will remain firmly embedded in the hardened concrete
of said wall while the cones 32 will establish conformably shaped
pockets or voids 90 in the side surfaces of the wall, the end
regions 44 of the tie rod 30 protruding end region 44 from the
embedded section 42 may be accomplished by striking such protruding
end region with an impact tool such as the sledge or hammer 92 so
as to impart a downward blow thereto. Usually a single blow will
suffice to fracture the tie rod at the base of the breakback
recesses 38, i.e., at a transverse line of cleavage extending
across the tie rod in the vicinity of the shoulders 40 where the
tie rod is narrowest, this line of cleavage being indicated by the
dotted line 94 in FIG. 9.
It is to be noted that immediately after the blow has been struck,
the lower web 64 of the cone 32 will function as a fulcrum point
for tilting of the dislodged tie rod end region 44 while the upper
web 64 will automatically be compressed and pried, so to speak,
outwardly of the void 90, thus dislodging the upper section 58 and
removing the same completely from the void as shown in FIG. 4. At
the same time, the lower section 60 of the cone will, by reason of
the transfer of impact force thereto, also become loosened in the
void 90, this latter section, depending on chance, sometimes being
completely removed from the void, or alternatively, remaining
within the void, but in either event, the adhesive bond with
respect to the wall of the void being broken. It is then a
comparatively simple matter to extract such lower section 60 from
the void, using a hook-like tool or other instrument for "fishing"
it from the void. After removal of both cone sections 58 and 60,
the void 90 may be patched in the usual manner with grout to
present a smooth wall surface. It will be understood that at the
time the upper cone section 58 becomes dislodged from the void 90,
the webs 62 which normally join the two sections 58 and 60 together
will yield and become fractured.
The tie rod cones 32 of FIGS. 1 to 12, inclusive, and the tie rod
cone 132 of FIG. 13 are particularly efficient when used with a tie
rod which possesses slanting recesses of the character shown at 38,
but it will be understood that such cones are effectively useable
with conventional flat slotted tie rods of the type shown and
described in aforementioned patent application Ser. No. 808,503, or
as shown in U.S. Pat. No. 2,948,045. Such conventional tie rods are
equipped with breakbacks which are established by providing opposed
pairs of V-shaped notches in the longitudinal side edges of the tie
rods and the webs 64 of the cone 32, or the webs 164 of the cone
132, are so designed that they will cooperate with such
conventional breakback notches so that the cone as a whole will
function in the manner described herein, both during wall form
erection and wall form dismantling.
It is also to be noted that although the cones 32 and 132 of the
present invention have been described specifically in connection
with the erection and dismantling of a concrete wall form employing
all wooden sides, these cones will function equally efficiently in
connection with a concrete wall form which employs "Steel-Ply"
panels of the type that is shown and described in aforementioned
U.S. Pat. No. 2,948,045.
The invention is not to be limited to the exact arrangement of
parts shown in the accompanying drawings or described in this
specification as various changes in the details of construction may
be resorted to without departing from the spirit or scope of the
invention. Therefore, only insofar as the invention is particularly
pointed out in the accompanying claims is the same to be
limited.
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