U.S. patent number 3,651,308 [Application Number 04/876,915] was granted by the patent office on 1972-03-21 for automatic electric cooker.
This patent grant is currently assigned to Matsushita Electric Industrial Co., Ltd.. Invention is credited to Eisuke Kurokawa, Yoshihiro Matsuo, Hiromu Sasaki.
United States Patent |
3,651,308 |
Kurokawa , et al. |
March 21, 1972 |
AUTOMATIC ELECTRIC COOKER
Abstract
An automatic electric cooker having a heating unit consisting of
a metallic alloy heater having a lower resistance and a metallic
alloy heater having a higher resistance which are electrically
connected in series, and a positive temperature coefficient of
resistance ceramic element made of barium titanate semiconductor
material electrically connected in parallel with said metallic
alloy heater having a higher resistance. The circuit of said
heating unit first cooks the material by heat supplied mainly from
said lower resistance alloy heater, and then the resistance of said
ceramic element abruptly rises to reduce the current flow so as to
keep the cooked material warm by heat supplied mainly from the
higher resistance alloy heater.
Inventors: |
Kurokawa; Eisuke (Osaka,
JA), Matsuo; Yoshihiro (Osaka, JA), Sasaki;
Hiromu (Osaka, JA) |
Assignee: |
Matsushita Electric Industrial Co.,
Ltd. (Kadoma, Osaka, JA)
|
Family
ID: |
12902422 |
Appl.
No.: |
04/876,915 |
Filed: |
November 14, 1969 |
Foreign Application Priority Data
|
|
|
|
|
Jun 27, 1969 [JA] |
|
|
44/51995 |
|
Current U.S.
Class: |
219/505 |
Current CPC
Class: |
G05D
23/2401 (20130101); G05D 23/1919 (20130101); G05D
23/192 (20130101); H05B 3/746 (20130101); G05D
23/275 (20130101) |
Current International
Class: |
G05D
23/275 (20060101); G05D 23/24 (20060101); G05D
23/20 (20060101); H05B 3/68 (20060101); H05B
3/74 (20060101); H05b 001/02 () |
Field of
Search: |
;219/504,505,484,485,494,501,511,483 ;338/22T |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Gilheany; Bernard A.
Assistant Examiner: Bell; F. E.
Claims
What is claimed is:
1. An automatic heating control system comprising low resistance
resistor means for primarily performing a heating function, high
resistance resistor means permanently connected in series with said
low resistance resistor means for primarily performing a warming
function, and ceramic semiconducting resistor means having a
relatively steep positive temperature coefficient of resistance
permanently connected in parallel with said high resistance
resistor means for automatically changing from said heating
function to said warming function as a result of a change in
resistance of said ceramic semiconducting resistor means.
2. An automatic heating control system as claimed in claim 1,
wherein the ratio of the resistance of said low resistance resistor
means to the resistance of said high resistance resistor means is
in the range from one-half to one-tenth.
3. In an electric cooker, an automatic heating control system
comprising low resistance resistor means for primarily performing a
heating function, high resistance resistor means permanently
connected in series with said low resistance resistor means for
primarily performing a warming function, and ceramic semiconducting
resistor means having a relatively steep positive temperature
coefficient of resistance permanently connected in parallel with
said high resistance resistor means for automatically changing from
said heating function to said warming function as a result of a
change in resistance of said ceramic semiconducting resistor means,
said resistor means having a positive temperature coefficient of
resistance being thermally coupled with said cooker.
4. In an automatic cooker as claimed in claim 3, wherein the ratio
of the resistance of said low resistance resistor means to the
resistance of said high resistance resistor means is in the range
from one-half to one-tenth.
5. In an electric cooker, an automatic heating control system
comprising a low resistance resistor, a high resistance resistor
permanently connected in series with said low resistance resistor,
and a resistor having a positive temperature coefficient of
resistance permanently connected in parallel with said high
resistance resistor, said resistor having a positive temperature
coefficient of resistance being thermally coupled with said cooker,
said high resistance resistor comprising a variable resistor for
keeping the cooked material warm at a desired temperature, the
resistance of said variable resistor being higher than the
resistance of said low resistance resistor or the resistance of
said resistor having a positive temperature coefficient of
resistance at room temperature, but being lower than the resistance
of said resistor having a positive temperature coefficient of
resistance after cooking.
6. In an electric cooker, an automatic heating control system
comprising a low resistance resistor, a high resistance resistor
permanently connected in series with said low resistance resistor,
and a resistor having a positive temperature coefficient of
resistance permanently connected in parallel with said high
resistance resistor, said resistor having a positive temperature
coefficient of resistance being thermally coupled with said cooker,
said resistor having a positive temperature coefficient of
resistance comprising a semiconducting barium titanate ceramic
element which has a resistance lower than that of said low
resistance resistor at room temperature and which has a resistance
higher than that of said high resistance resistor at the
ferroelectric transition temperature of said resistor having a
positive temperature coefficient of resistance.
7. An automatic heating control system comprising a low resistance
resistor, a high resistance resistor permanently connected in
series with said low resistance resistor, and a resistor having a
positive temperature coefficient of resistance permanently
connected in parallel with said high resistance resistor, said high
resistance resistor being a variable resistor and the resistance of
said resistor having a positive temperature coefficient of
resistance being lower than the resistance of said low resistance
resistor at a first ambient temperature and higher than the
resistance of said high resistance resistor at a second ambient
temperature.
8. An automatic heating control system comprising a low resistance
resistor, a high resistance resistor permanently connected in
series with said low resistance resistor, and a resistor having a
positive temperature coefficient of resistance permanently
connected in parallel with said high resistance resistor, said
resistor having a positive temperature coefficient of resistance
comprising a semiconducting barium titanate ceramic element which
has a resistance lower than that of said low resistance resistor at
room temperature and which has a resistance higher than that of
said high resistance resistor at the ferroelectric transition
temperature of said resistor having a positive temperature
coefficient of resistance.
Description
BACKGROUND OF THE INVENTION
1. Field of Invention
This invention relates to an electrical cooker capable of
automatically carrying out both of cooking and warming, and more
particularly to an electrical cooker characterized by having a
heating system which comprises two metallic alloy heaters, one of
which has a lower resistance and the other of which has a higher
resistance, and a semiconducting ceramic element the electrical
resistance of which rises abruptly at a certain temperature.
2. Description of the Prior Art
Conventional automatic cookers keep the temperature of the cooked
material at a constant temperature by using a relay such as a
bimetallic switch. However, the contact of the relay is frequently
apt to break down and fail to operate the automatic cooker.
Recently, U.S. Pat. No. 3,375,774 has disclosed an improved
automatic cooker having a heating system which comprises a Ni-Cr
alloy heater connected in series with a positive temperature
coefficient of resistance ceramic heater made of barium titanate
semiconductor material. In operation at room temperature, the
resistance of the ceramic heater is lower than that of the alloy
heater, and therefore the alloy heater supplies almost all the heat
that is used for cooking. During the cooking, the temperature of
ceramic heater mounted on the outer bottom of cooking container
increases due to self-heating. When the temperature of the ceramic
heater reaches a certain value, the resistance of the ceramic
heater abruptly rises, thereby reducing the current flow. The
resistance of the ceramic heater is then higher than that of the
alloy heater. Therefore, the smaller amount of heat which is
supplied mainly from the ceramic heater, is used for keeping the
already cooked material warm. However, the conventional automatic
cooker has a disadvantage in that the heat supplied from the
ceramic heater depends on the resistance-temperature characteristic
of the positive temperature coefficient of resistance ceramic
heater. Usually, the positive temperature coefficient of resistance
of semiconducting barium titanate ceramic is very high as shown in
FIG. 2. Therefore, an undesirable feature of the conventional
automatic cooker is that the amount of heat supplied mainly from
the ceramic heater is too small to keep the cooked material
warm.
In order to obtain the desired temperature-resistance
characteristic for the above-mentioned warming, the semiconducting
ceramic element must be produced by atmosphere control firing. The
mass production of uniform ceramic elements by atmosphere control
firing is not practical. Fluctuation of the resistance-temperature
characteristics of the ceramic can not be avoided. A less steep
resistance-temperature characteristic results in warming only that
portion near the ceramic heater or in overcooking in the portion
near the ceramic heater. Another disadvantage of the conventional
automatic cooker is the inability to vary the warming
temperature.
SUMMARY OF THE INVENTION
An object of the invention is to provide an automatic temperature
controlled cooker which has no relay contact.
Another object of the invention is to provide an electric cooker
capable of automatic operation for both cooking and warming after
cooking, and more particularly capable of keeping the cooked
materials warm at a desired temperature which can be varied by
adjusting the resistance of the alloy heater of higher
resistance.
The objects of the invention are realized by an automatic electric
cooker having a heating unit consisting of the semiconducting
ceramic element mounted in thermal contact on the outer bottom of a
cooking container, and a lower resistance-alloy heater and a higher
resistance-alloy heater being electrically connected in series, the
higher resistance-alloy heater electrically connected in parallel
with the semiconducting ceramic element and both alloy heaters
being mounted on the cooking container for supplying heat to the
material in the container. The semiconducting ceramic element is a
barium titanate ceramic which has an electrical resistance lower
than that of the alloy heaters at room temperature and shows a
rapid increase in the electrical resistance near the ferroelectric
transition temperature of the ceramic element. The voltage-current
characteristics of the heating unit allow the current-flow
necessary for cooking and then cause an abrupt decrease in the
current flowing through the heating system so as to keep the cooked
material warm at a given temperature.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be described in connection with the accompanying
drawings in which:
FIG. 1 is a circuit diagram of the temperature sensitive heating
system of the present invention,
FIG. 2 is a graph showing the temperature dependency of the
resistance of a semiconducting ceramic element having a positive
temperature coefficient of resistance, and which is composed of
barium titanate semiconductor material,
FIG. 3 is a graph showing the characteristic current vs, voltage
curves of the higher resistance-alloy heater and the ceramic
element connected in parallel at several ambient temperatures,
and
FIG. 4 is a graph showing various operating points of the heating
system at various temperatures.
DESCRIPTION OF PREFERRED EMBODIMENTS
Before proceeding with a detailed description of the construction
of the automatic element cooker according to the invention, the
novel heating system will be explained with reference to FIGS. 1-4
of the drawings.
Referring to FIG. 1, terminals adapted to be electrically connected
to current source are connected to a lower resistance-alloy heater
1, a higher resistance-alloy heater 2, and the ceramic element 3,
wherein the lower resistance-alloy heater 1 and the higher
resistance-alloy heater 2 are connected in series, and the higher
resistance-alloy heater 2 and the ceramic element 3 are connected
in parallel. "The warming system" is defined by the circuit system
consisting of the higher resistance-alloy heater 2 and the ceramic
element 3 connected in parallel. "The heating system" is defined by
the circuit system consisting of the lower resistance-alloy heater
1. Said alloy heaters 1 and 2 are made of a conventional alloy
resistor such as a Ni-Cr alloy resistor. Said ceramic resistor 3 is
made of a so called positive temperature coefficient resistance
(hereinafter abbreviated to PTC) barium titanate ceramic body, the
resistance of which has temperature dependency as shown in FIG. 2.
The electrical resistance of the semiconducting ceramic element is
lower than those of both the alloy heaters at room temperature but
abruptly increases above a certain temperature to be much higher
than those of both the alloy heaters. Such PTC ceramic resistors
are disclosed in the prior literature. (e.g., U.S. Pat. Nos.
3,044,968 and 2,981,699)
Referring to FIG. 3, reference characters 4, 5, 6, and 7 designate
the characteristic voltage-current curves for said semiconducting
ceramic element with respect to various ambient temperature
thereof. The ambient temperatures increase in the order of curves,
4, 5, 6 and 7. Reference character 12 designates the
voltage-current line for the higher resistance-alloy heater
connected in parallel to said ceramic element.
Current flowing through the higher resistance-alloy heater
increases linearly with an increase in the applied voltage and is
almost constant with respect to the temperature of a higher
resistance-alloy heater itself. As a current flowing through the
ceramic element increases with an increase of the applied voltage,
the temperature of the ceramic element itself rises. When the
temperature exceeds a specified temperature which depends upon the
composition of the ceramic element, the current flowing through the
ceramic element decreases even with increasing applied voltage due
to its PTC characteristics. The characteristic voltage-current
curves of the ceramic element at the ambient temperatures curve
upwards at a low applied voltage as shown in FIG. 3. When the
ambient temperature is high a specified temperature is achieved by
a low applied voltage. Therefore, the characteristic
voltage-current curves of the ceramic element shift down with an
increase in ambient temperature as shown in FIG. 3. Reference
characters 8, 9, 10 and 11 represent cross points between the curve
12 and the characteristic voltage-current curves 4, 5, 6 and 7.
When voltage lower than the voltage at the cross point is applied
to the warming system consisting of both of the higher
resistance-alloy heater and the ceramic element which are
electrically connected in parallel, the voltage-current curves of
the warming system are approximately equal to the curves 4, 5, 6
and 7. When the applied voltage is higher than the cross point in
FIG. 3, the voltage-current curves of the warming system are
changed and are approximately equal to the straight line 12.
FIG. 4 shows the operating points of the present novel heating
system comprising said ceramic element, said higher
resistance-alloy heater and said lower resistance-alloy heater when
a voltage 19 is applied to the heating system. The voltage-current
curves of the ceramic element and high resistance-alloy heater are
designated by the same reference numbers as in FIG. 3. The load
line of said lower resistance-alloy heater is represented by the
reference character 13. As a practical matter, the load line varies
slightly with the ambient temperature. However, the variation is
negligible compared with that of the ceramic element. An operating
point is defined as the intersection of the load line of said lower
resistance-alloy heater with a voltage-current curve of said
warming system consisting of said ceramic element and said higher
resistance-alloy heater. The operating point can be determined by
current flowing in the heating system and the voltage divided
between the lower resistance-alloy heater and the higher
resistance-alloy heater. The voltage-current curves of said warming
system vary in the order 4, 5, 6 and 7 with increasing ambient
temperature under an applied voltage lower than that of the cross
points 8, 9, 10 and 11, but the voltage-current line 12 of said
warming system is almost constant regardless of ambient temperature
under a voltage higher than that of the cross points. Therefore,
the operating point varies successively in order from 14, 15, 16
and 17 while there is an accompanying decrease of the flowing
current as shown in FIG. 4 until the point 17. Since the
characteristic curve 7 is tangent to the load line at the point 17,
the operating point immediately moves from the point 17 to the
point 18 as soon as the ambient temperature exceeds the temperature
for the characteristic curve 7. Consequently, the flowing current
decreases abruptly. The abrupt decrease in the current results in a
decrease in the amount of heat radiated from the heating system.
Before the abrupt decrease, the lower resistance-alloy heater
supplied the heat necessary for cooking, and after the abrupt
decrease, the high resistance-alloy heater supplied the heat
necessary for warming. The point 18 can be determined by the
intersection of the curve 12 and the curve 13 regardless of the
characteristic curve of the ceramic element. Therefore, if the
higher resistance-alloy heater is a variable resistance, the
desired warming temperature can be varied.
An electric cooker having this novel heating system can
automatically control the temperature of a given amount of the
materials to be cooked in such a way that the material is heated up
to the cooking temperature, kept at the cooking temperature for a
time interval sufficient for cooking, and then kept warm at a
desired temperature without overcooking.
The novel heating system according to the invention comprises a
ceramic element mounted on the outer bottom of a cooking container
and two Ni-Cr alloy heaters. The electrical resistance of the
ceramic element is much lower than that of the alloy heaters at
room temperatures of 10.degree. to 30.degree. C. and becomes much
higher than that of the alloy heaters above the temperature at
which the material is kept warm after cooking. A desirable ratio of
the resistance of the lower resistance alloy heater to the
resistance of the higher resistance-alloy heater is in the range
from one-half to one-tenth. For example, the resistance value of
lower resistance heater and the higher resistance heater may be
20.OMEGA. and 120.OMEGA. respectively, and the ceramic element may
have the resistance-temperature characteristic as shown in FIG. 2,
wherein its resistances at room temperature and at 200.degree. C.
are 0.8.OMEGA. and 8,000.OMEGA., respectively. In this heating
system, the alloy heater having the resistance of 20.OMEGA. is the
primary heat source until cooking is finished, whereas the alloy
heater having the resistance of 120.OMEGA. is the primary source of
heat for warming after completing the cooking. When a voltage of
100 v. is first applied to this heating system, an electric power
of about 500 w. is consumed by the 20.OMEGA. alloy heater and is
used for cooking. When the resistance of the ceramic element
increases, thereby reducing the current, 10 w. of power are
consumed by the 20.OMEGA. alloy heater and of 60 w. of power are
consumed by the 120.OMEGA. alloy heater, both being used for
warming. The electric power consumed by the semiconducting ceramic
element is negligible, since very little current flows through the
ceramic element due to its resistance of 800.OMEGA.. Substitution
of a variable resistance of 40 to 200.OMEGA. for the fixed
resistance of 120.OMEGA. makes it possible to vary the electrical
power for warming from 170 w. to 45 w.
An electric cooker having a novel heating system according to the
invention has the advantages that the current flowing through the
heating system can be automatically controlled without the use of a
relay contact, that any desired warming temperature can be easily
selected by using a variable resistor as the high resistance-alloy
heater, and also that a ceramic element having a wide tolerance of
resistance-temperature characteristics can be used since the heat
necessary for warming is determined by the resistance of the high
resistance-alloy heater independent of the resistance-temperature
characteristics of said ceramic element.
* * * * *