U.S. patent number 3,648,224 [Application Number 05/016,346] was granted by the patent office on 1972-03-07 for shielded cable connector.
This patent grant is currently assigned to Molex Products Company. Invention is credited to Cletus G. McDonough.
United States Patent |
3,648,224 |
McDonough |
March 7, 1972 |
SHIELDED CABLE CONNECTOR
Abstract
Complementary male and female connectors for shielded cables
such as audio cables. Each connector is in the nature of a male or
female pin terminal, respectively, and each comprises a laminated
metal structure consisting of two external, rather thin sheets of
conductive, resilient metal with a sheet of plastic or the like
insulating material in between. The opposite ends of each terminal
are reversely bent and the terminals are so configured that each
terminal can be crimped on to the end of a shielded cable
simultaneously to grip both the inner conductor and the outer braid
or the like shield while making electrical connection therewith,
but with either conductor and the shield remaining electrically
isolated. The male and female terminals then are simply
telescopically associated in the normal manner to effect connection
respectively between two inner connectors and two external
shields.
Inventors: |
McDonough; Cletus G. (Elmhurst,
IL) |
Assignee: |
Molex Products Company (Dowers
Grove, IL)
|
Family
ID: |
21776671 |
Appl.
No.: |
05/016,346 |
Filed: |
March 4, 1970 |
Current U.S.
Class: |
439/585; 29/874;
174/75C |
Current CPC
Class: |
H01R
13/03 (20130101); H01R 9/0518 (20130101); Y10T
29/49204 (20150115); H01R 24/40 (20130101) |
Current International
Class: |
H01R
9/05 (20060101); H01r 017/06 () |
Field of
Search: |
;1R/1718
;339/17F,30,98,143,147,177,182,183,276T,136,141,217,223,218
;174/75C,88C |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Champion; Marvin A.
Assistant Examiner: Staab; Lawrence J.
Claims
The invention is claimed as follows:
1. A tubular sheet metal electric connector having a longitudinal
seam and comprising two sheets of conductive material sandwiched
with an intermediate sheet of insulating material, the seam being
substantially a butt seam and extending through the two conductive
sheets and the insulating material, and the insulating material
being laminated with at least one of the conductive sheets
throughout the extent of the seam.
2. A connector as set forth in claim 1 wherein the sheets of
conductive material comprise sheet metal.
3. A connector as set forth in claim 2 wherein the insulating
material comprises a sheet of plastic.
4. A tubular sheet metal electric connector having a longitudinal
seam and comprising two sheets of conductive material sandwiched
with an intermediate sheet of insulating material, the seam
extending through the two conductive sheets and the insulating
material, and at least one end of said connector being turned back
upon itself.
5. A connector as set forth in claim 4 wherein both ends of the
connector are turned back upon themselves.
6. A tubular sheet metal electric connector having a longitudinal
seam and comprising two sheets of conductive material sandwiched
with an intermediate sheet of insulating material, said connector
having an entering end that is turned out providing a predetermined
outside diameter, and wherein a rearward part of said connector has
a greater outside diameter.
7. A tubular sheet metal electric connector having a longitudinal
seam and comprising two sheets of conductive material sandwiched
with an intermediate sheet of insulating material, said connector
having an entering end that is turned in and provides a
predetermined inside diameter of conductive material that is
exposed at said turn-in, and wherein a rearward part of said
connector has a lesser inside diameter.
8. A connector as set forth in claim 1 wherein one end of the
connector is turned in and back upon itself forming a crimp
connection of predetermined transverse dimension, said crimp
connection having a conductive material inwardly exposed for
crimping to the shield on a shielded cable, said connector
forwardly thereof having a portion of lesser transverse dimension
forming a crimp connection for an internal connector of said
shielded cable.
9. A tubular sheet metal electric connector having a longitudinal
seam and comprising two sheets of conductive material sandwiched
with an intermediate sheet of insulating material, said connector
having a rear end that is turned in and back upon itself forming a
crimp connection of predetermined transverse dimension for the
shield on a shielded cable, said connector forwardly thereof having
a crimp portion of lesser transverse dimension forming a crimp
connection for an internal connector of said shielded cable, said
connector also having an entering end that is turned out and back
upon itself providing a contact area of predetermined outside
diameter, and wherein said connector rearwardly thereof has a
contact portion of greater outside diameter.
10. A connector as set forth in claim 8 wherein the other end of
the connector is turned in and forms a contact area of
predetermined diameter and wherein said connector rearwardly
thereof has a contact area of less internal diameter.
11. A tubular sheet metal electric connector for shielded cables
comprising first inner and second outer metal sheets sandwiched on
opposite sides of an insulating sheet, the sandwiched sheets being
formed into a hollow cylinder having a longitudinal seam, said
terminal having front and rear ends, the rear end being folded in
and back upon itself whereby the second sheet is on the inside,
forming a shield-gripping crimp portion of predetermined transverse
dimension, said terminal forwardly of said rear end having a
wire-gripping crimp portion of lesser transverse dimension, the
front end being turned back upon itself and having a first contact
surface of first predetermined diameter, said terminal rearwardly
of said front end having a second contact surface of a second
predetermined diameter.
12. A connector as set forth in claim 11 wherein the connector is a
male terminal and the front end is turned out and back and the
first predetermined diameter is an outside diameter, the second
predetermined diameter being an outside diameter greater than the
first.
13. A connector as set forth in claim 11 wherein the connector is a
female terminal and the front end is turned in and back and the
first predetermined diameter is an inside diameter, the second
predetermined diameter being an inside diameter less than the first
inside diameter.
14. A connector according to claim 4 in which at least part of the
seam extends through one turned back end.
Description
BACKGROUND OF THE INVENTION
Shielded cables are widely used in the audio field inasmuch as it
is necessary to carry very low level electrical signals which must
be amplified quite considerably. It is necessary to shield the
inner signal carrying lead or conductor with a grounded outer
shield to prevent stray hum and other signals from being picked up
that would be amplified along with these signals in a highly
undesirable fashion.
Terminals for interconnecting such shielded cables are widely used
for separably connecting successive lengths of cable. The most
common such terminals require unraveling a certain amount of the
shield or braid for soldering to an external portion of a pin
terminal with the center wire being inserted into a hollow pin
terminal and soldered in place. A complementary jack likewise
requires soldering. Soldering operations require considerable
manual labor, and hence are quite expensive. Accordingly, efforts
have been made to produce crimp-type terminals which do not require
soldering. However, such connectors have been of a built up
construction, comprising separate inner and outer conductor members
interconnected by an insulating base of one sort or another. Such
connectors are expensive to manufacture and thus save little or
nothing in overall cost.
OBJECTS OF THE INVENTION
Accordingly, it is an object of the present invention to provide a
crimp-type telescopic terminal for shielded cables which is simple
and inexpensive to manufacture.
It is a further object of the present invention to provide a
crimp-type connector for shielded cables which is of functionally
one-piece construction.
Still more specifically, it is an object of the present invention
to provide a pin-type terminal for shielded cables which is capable
of production through minor modifications of sheet metal stamping
and forming equipment and techniques but wherein a laminated stock
or sheet material, comprising a "sandwich" of two relatively thin
sheets of metal respectively on opposite sides of an insulating
plastic sheet.
THE DISCLOSURE
Complementary male and female pin terminals of laminated
construction are provided for crimping direct to the inner
conductor and simultaneously to the outer shield of a shielded
cable, which connectors are of a laminated construction as
described in detail hereinafter with reference to the accompanying
drawings wherein:
FIG. 1 is a perspective view of a male pin terminal constructed in
accordance with the present invention;
FIG. 2 is a side view of the terminal of FIG. 1 on an enlarged
scale;
FIG. 3 is a top view of the terminal of FIGS. 1 and 2;
FIG. 4 is an end view thereof as taken substantially along the line
of 4--4 in FIG. 3;
FIG. 5 is an intermediate cross-sectional view as taken along the
line 5--5 in FIG. 2;
FIG. 6 is a cross-sectional view as taken substantially along the
line 6--6 in FIG. 2;
FIG. 7 is one-half of a longitudinal sectional view through the
connector of FIG. 2 on a greatly enlarged scale, sections being
broken away to permit foreshortening
FIG. 8 is a perspective view of a female terminal complementary to
the male terminal of FIG. 1;
FIG. 9 is a top view of the female terminal of FIG. 8 on an
enlarged scale;
FIG. 10 is a side view of the female terminal;
FIG. 11 is an intermediate cross-sectional view taken substantially
along the line 11--11 in FIG. 10;
FIG. 12 is a cross-sectional view taken substantially along the
line 12--12 in FIG. 10;
FIG. 13 is an end view from the right end of FIG. 10 as taken
substantially along the line 13--13;
FIG. 14 is an enlarged longitudinal sectional view of the female
terminal generally similar to FIG. 7;
FIG. 15 is a side view showing male and female terminals plugged
into one another and connecting shielded cables;
FIG. 16 is a top view corresponding to FIG. 15;
FIG. 17 is a fragmentary view partially in longitudinal section and
on an enlarged scale showing the interconnected male and female
terminals;
FIG. 17a is a continuation of the right end of FIG. 17 showing the
connection of the male terminal to the corresponding shielded
cable; and
FIG. 18 is the cross-sectional view taken substantially along the
line 18--18 in FIG. 17a.
Turning now to the drawings in greater particularity and first to
FIGS. 1-7, there will be seen a male terminal 20 constructed in
accordance with the principles of the present invention. This
terminal is of the pin terminal type with a plurality thereof
designed to be housed in bores in a plastic or the like housing.
Terminals of generally this type and a housing therefore known in
the prior art, for example, see John H. Krehbiel U.S. Pat. No.
3,178,673 and John H. Krehbiel U.S. Pat. No. 3,465,279. The male
terminal 20 is of sheet material (predominently metal as will be
disclosed hereinafter) construction and includes a tubular body 22
of predetermined diameter tapering at the left as seen in FIGS. 2
and 3 in a frustoconical section 24 to a front or entering end 26.
The front or entering end 26 includes an intermediate barrel 28 of
predetermined intermediate outside diameter somewhat less than that
of the body 22. The barrel tapers at 30 into a restricted neck 32,
and at the extreme entering end there is a tip 34 of somewhat less
outside diameter than the barrel 28.
The body 22 has open portions 36 along the sides, and rearwardly,
diagonally outwardly directed lances or legs 38 of a resilient
nature are formed from the material of the body in the area 36 and
extend diagonally outwardly and rearwardly from the rear of the
barrel 28. As will be understood by those skilled in the present
art, when the terminal is inserted front end first into a housing,
the lances 38 will snap over shoulders in the housing to latch the
terminal against undesired or unauthorized withdrawal. A
longitudinal seam 40 runs the length of the front or entering end
26, of the intermediate frustoconical portion 24 and of the body
22, lending enhanced resiliency to the terminal.
Rearwardly of the cylindrical body 22 is a terminal-retaining
section 42 including oppositely extending wings or flanges 44 lying
substantially in a common diametrical plane at right angles to the
diametrical plane of the lances 38. As will be seen, the distance
across the wings 44 is greater than the diameter of body 22 whereby
the wings may engage upon entering movement against shoulders to
limit inserting of the terminal into a housing.
Rearwardly of the terminal-retaining section or portion 42 is a
wire-gripping section 46 of generally V-shaped cross section as may
be seen in FIG. 6, including a bight 48 and upwardly and diagonally
outwardly diverging flanges 50. A suitable tool or machine crimps
the flanges 50 down against a wire inserted in the wire-gripping
section 46, and more will be said about this later.
Finally, rearwardly of the wire-gripping section there is provided
a shield-gripping section 52 of greater diameter and having a bight
54 and upwardly and outwardly diverging legs 56 designed for
crimping about the braid or other shield of a shielded cable or
wire, as will be disclosed hereinafter.
The male pin terminal as just described is of sheet material
construction of a resilient nature. As may be seen particularly
with reference to FIG. 7, and also with reference to FIGS. 5 and 6,
and to some extent with reference to FIGS. 2 and 3, the sheet
material construction comprises an outer metal sheet A and an inner
metal sheet B laminated on opposite sides of an intermediate
plastic sheet C. The plastic material may be a polyester such as
Mylar, or it may be a highly plasticized polyvinyl chloride
formulation. A plastic sheet thickness on the order of 0.005 inch
is contemplated, and the metal sheets may be of the same or
slightly greater thickness, preferably being material that has both
resiliency and good electrical contact characteristics. Brass,
beryllium, copper, or phosphor bronze are preferred examples, but
other metals are satisfactory. The metal may be heat bonded to the
plastic inner layer, or they may be adhesively secured thereto.
Certain advantages may be obtained as will be set forth hereinafter
by using a sheet of plastic with adhesive on each side, with the
lamination of the metal to the plastic occurring just before
forming.
Attention should be directed to the tip 34 where it will be seen
that the laminated sheet material is turned outwardly and back upon
itself, whereby the inner sheet B is at the outer surface of the
tip 34 and provides a generally cylindrical contacting surface Y.
The surface Y engages a complementary portion of the female
terminal to be described shortly hereinafter. The barrel 28 has an
external cylindrical contacting surface X which comprises the outer
metal sheet A, as opposed to the inner metal sheet B forming the
contacting surface Y.
As will be seen at the extremity of the folded over portion, the
sheet A extends a greater distance back upon itself as indicated at
58 than does the sheet B as indicated at 60, the plastic sheet
extending an intermediate distance 62 all as effected by the
different radii of bend of the three respective sheets. As will be
apparent, a certain amount of slippage in the bend area among the
three sheets is necessary to effect this result, and this readily
can be effected by adhering the metal sheets to fresh adhesive
surfaces on opposite sides of the plastic sheet immediately before
forming of the terminal, whereby the adhesive has not yet set and
will allow the slippage. Alternatively, with a highly plasticized
vinyl or other plastic sheet, there will be a controlled cold flow
of the plastic sheet.
Reference now should be made to the right or rear end of the
terminal, and particularly in FIG. 7, where there again will be
seen a folded over construction, but this time with the material
folded to the inside, whereby the outer sheet A is on the inside,
providing a shield-gripping section or surface S. The wire-gripping
section or portion 46 has a smaller diameter wire-gripping surface
W which comprises the inner metal sheet B as opposed to the outer
metal sheet A forming the shield-gripping surface. The edges of the
three sheets are again offset as indicated respectively at 64, 66
and 68. As will be understood, the offset at either end insures
against electrical short circuiting in their respective areas.
Turning now to FIGS. 8-9, there will be seen a female terminal 70
complementary to the male terminal 20 and of a similar, laminated,
resilient construction, as will be brought out in detail
hereinafter. The female terminal 70 includes a body 72 of generally
cylindrical construction tapering at 74 in frustoconical fashion to
a restricted neck 76 which opens up at a second frustoconical
section 78 to an entering or receiving end 80, the construction of
which will be set forth hereinafter in greater detail. The body 72
is provided with open spaces 82 with rearwardly and outwardly
directed resilient lances 84 for retaining the terminal in a
housing, in the same manner as the male terminal.
As in the male terminal, there is a longitudinal seam 86 through
the parts of the terminal just described, providing enhanced
resiliency.
Rearwardly of the body 72 the female terminal 70 reduces in
diameter in a tapered or frustoconical section 88 to a terminal
mounting section 90 having diametrically outwardly extending
flanges or wings 92 for limiting insertion of the terminal. Further
rearwardly of the terminal mounting section 90 is a wire-gripping
portion 94 having upwardly and outwardly diverging flanges 96
designed to be crimped against a bare wire.
Rearwardly of the wire-gripping section 94 there is a
shield-gripping section 98 of greater transverse dimension and
likewise having upwardly and outwardly diverging flanges 100 to be
crimped against the external shield of a shielded cable.
Turning now to FIG. 14, the female terminal will be seen to be of
laminated construction similar to the male terminal. Thus, there is
an outer metal sheet A and an inner metal sheet B bonded to an
intermediate plastic sheet or layer C. The receiving end 80 is
folded inwardly upon itself, whereby the outer sheet A becomes the
inner sheet in this area, providing a cylindrical contacting
surface X of the same diameter and physically and electrically
engageable with the outer contacting surface X of the male
terminal. Similarly, and inwardly from the entering end 80 at the
restricted neck 76, there is an inner contacting surface Y of the
same diameter and physically and electrically engageable with the
contacting surface Y of the male terminal. It will be observed that
the contacting surface Y of the female surface comprises the inner
sheet B, while the contacting surface X comprises the outer sheet
A.
Turning now to the left end, it will be seen that in the
wire-gripping portion 94 the inner sheet B provides a wire-gripping
surface W, while at the shield-gripping portion the folded in outer
sheet A provides a shield-gripping surface S. Insulation at the
edges adjacent the folded-over portion at either end is insured by
the spacing of the respective edges, in the same manner as
discussed with regard to the male terminal.
Reference should now be made to FIGS. 15-18 for a showing of the
male and female terminals attached to shielded cables and
telescopically associated with one another. As will be seen
particularly in FIGS. 17 and 17a each wire or cable 102 comprises a
central metallic conductor 104 illustrated as a solid wire, but
which can be stranded. A central conductor is received against the
wire-gripping surface W and the adjacent portions of the terminal
are crimped about the wire 104 in known fashion.
Insulation 106, preferably of a plastic material, overlies the
central conductor 104, and is stripped back somewhat therefrom to
expose the end of the central conductor received in the
wire-gripping section W. A shield 108, conventionally a braid,
overlies the insulation 106, and an outer insulating jacket 110
covers the shield. The outer insulating jacket 110 is stripped back
somewhat from the extremity of the shield, whereby the shield 108
is gripped by the shield-gripping section S, the latter being
crimped in place by known techniques. Thus, the terminal, either
male or female, is quickly attached to the corresponding shielded
cable by a simple crimping operation. Crimping is made to the
center conductor and to the shield simultaneously at a great
savings in time and expense.
When a male terminal 20 is plugged into a female terminal 70 the
corresponding surfaces X and the corresponding surfaces Y come into
face-to-face engagement, respectively, whereby continuous
electrical connection is made from one central conductor 104 to the
next, while connection is simultaneously made from one shield to
the next.
The specific example of the invention as herein shown and described
will be understood as being used for illustrative purposes only. As
will be understood, the terminal could be constructed without
necessarily bonding both metal sheets to the plastic inasmuch as
the folding over of the ends provides a mechanical interlock.
Various additional changes in structure will no doubt occur to
those skilled in the art and will be understood as coming within
the ambit of the present invention insofar as they fall within the
spirit and scope of the appended claims.
* * * * *