U.S. patent number 3,646,582 [Application Number 04/868,297] was granted by the patent office on 1972-02-29 for a ballast.
This patent grant is currently assigned to U.S. Philips Corporation. Invention is credited to John Jongenelen, Gerard Herman Van Alphen, Johannes Hendricus Franciscus Van Werd.
United States Patent |
3,646,582 |
Van Alphen , et al. |
February 29, 1972 |
A BALLAST
Abstract
A ballast having an electrical connector for establishing
contact between external contact lugs of the ballast and stripped
ends of supply wires to the ballast. The connector comprises a
socket of insulating material, one side of which has apertures for
accommodating the contact lugs and another side of which,
preferably the opposite side, has apertures for accommodating the
ends of the supply wires. The socket is provided with a plurality
of resilient elements comprising one or more parts, which at one of
their ends can establish a nondetachable contact with one of the
contact lugs and at their other end can establish contact with one
or more ends of the supply wires. The resilient elements are
preferably S-like resilient strips whose ends form an acute angle
with an inserted lug, so that the resilient strips exert an axial
force on an inserted lug, which prevents the lug from sliding
out.
Inventors: |
Van Alphen; Gerard Herman
(Emmasingel, Eindhoven, NL), Jongenelen; John
(Emmasingel, Eindhoven, NL), Van Werd; Johannes Hendricus
Franciscus (Emmasingel, Eindhoven, NL) |
Assignee: |
U.S. Philips Corporation (New
York, NY)
|
Family
ID: |
19805010 |
Appl.
No.: |
04/868,297 |
Filed: |
October 22, 1969 |
Foreign Application Priority Data
|
|
|
|
|
Oct 25, 1968 [NL] |
|
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6815253 |
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Current U.S.
Class: |
439/441; 336/107;
24/129B |
Current CPC
Class: |
H01R
13/20 (20130101); H01R 4/4827 (20130101); F21V
23/02 (20130101); Y10T 24/3924 (20150115); F21Y
2103/00 (20130101) |
Current International
Class: |
H01R
13/20 (20060101); H01R 13/02 (20060101); F21V
23/02 (20060101); H01R 4/48 (20060101); H01r
009/12 () |
Field of
Search: |
;339/50,74,95
;336/107,192 ;310/71 ;24/129B ;240/51.11 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: McGlynn; Joseph H.
Claims
What is claimed is:
1. A ballast comprising a power supply, at least one contact lug on
an external end thereof, an electrical connector for establishing
electrical contact between said lug and stripped wire ends, said
connector comprising a socket of insulating material, a first set
of apertures aligned on one side of said socket for receiving said
external lug, said apertures having a shape conforming to that of
said lugs, a second set of aligned apertures on a side of said
socket opposite the side accommodating said first set of apertures,
said second set of apertures being arranged for receiving
therethrough said wire ends, a substantially S-shaped resilient
strip arranged within said socket for establishing electrical
contact between said lugs and said wire ends, one of the legs of
said strip being arranged for engagement at an acute angle with
said lug so that said resilient strip exerts an axial force on said
lug thereby preventing the lug from being removed from the socket,
and the other leg of said strip being arranged for contact with at
least one of said wire ends.
2. The ballast according to claim 1 wherein the common transverse
axis passing through the first set of apertures is parallel to and
offset from the common transverse axis passing through the second
set of apertures.
3. A ballast comprising a power supply unit, a plurality of contact
lugs extending externally of said unit, an electrical connector
connected on one side thereof to said plurality of external lugs
and said electrical connector arranged for connection on the other
side thereof to stripped wire ends, comprising a socket of
insulating material having a base member and a cover, a plurality
of apertures aligned in said base having a shape conforming to said
lugs for receiving said lugs therethrough, a second set of aligned
apertures in said cover arranged for receiving therethrough said
wire ends, a resilient strip member mounted within said socket
between said base and said cover for establishing electrical
contact between said lugs and said wire ends, said strip comprising
a pair of oppositely extending legs resiliently connected by a
strip, one of said legs being arranged for engagement at an acute
angle with said lugs so that said resilient leg exerts an axial
force on said lug thereby securing said lug within said socket
between the leg and a wall of said base member and preventing the
lug from being removed from the socket, and the other leg being
arranged for contact with at least one of said wire ends so as to
wedge said wire end between said leg and another wall of said base
member, said leg engaging said wire end at an acute angle therewith
so as to exert an axial force on said wire end in a direction
opposing removal of said wire end from said socket, and means to
allow relieving of said axial force on said wire end to thereby
permit removal of the wire from the socket.
4. The ballast according to claim 3 wherein said cover is arranged
opposite said base and wherein the apertures in the cover for
receiving the wire ends are arranged along a line which is parallel
to and offset from a line along which the apertures in the base for
receiving the lugs are arranged.
5. The ballast according to claim 4 wherein said means for allowing
removal of said wire end comprises an aperture in said socket for
introducing a tool by which the resilient force of said strip on
the wire ends can be eliminated.
6. A ballast for gas discharge lamps comprising a power supply
unit, a plurality of contact lugs extending externally of said
power supply unit, a connector attached to said external lugs for
receiving stripped wire ends and establishing electrical contact
between said wire ends and said external lugs, said connector
comprising a socket of insulating material, means on one side of
said socket for nondetachably engaging said lugs, means on the
opposite side of said socket for detachably engaging the wire end
comprising a plurality of apertures, a resilient substantially
S-shaped strip mounted within said socket having one leg thereof
resiliently engageable with the wire ends so as to exert a force in
the axial direction of said wire thereby preventing said wire from
sliding out of said socket, the other leg being arranged for
engagement at an acute angle with said lug so that an axial force
is exerted on said leg thereby preventing the lug from being
removed from the socket, and means for releasing the axial force on
the end of said wire to allow removal of said wire from said
socket, the overall dimension of the connector in the direction of
insertion of said lugs being less than twice the length of said
lugs, and said means for engaging said contact lugs being arranged
so that the connector can be attached to the power supply unit in
only one manner.
Description
The invention relates to a ballast having connector for
establishing contact between a plurality of external contact lugs
of the ballast and electric device and the stripped ends of supply
wires. The connector may be used with a ballast for gas-discharge
lamps provided with the standard external lugs.
Many electric devices or components of electric devices have a
plurality of external contact lugs for the connection of the supply
wires. It is generally desirable that these devices be easily
mounted or exchanged. It is also necessary that the connection
between the supply wires and the contact lugs be made or detached
quickly. Such devices are known, for example, U.S. specification
Pat. No. 2,342,570 for permanently connecting the ends of the
supply wires to contact means such as plugs or contact blocks which
can be slid onto the lugs of a device. The connection of these
known contact means to supply wires is however time-consuming,
which is a serious drawback when mounting a large number of
devices. The known contact means have the additional drawback that
they often require a construction of the contact lugs of the device
which deviates from the standard construction. In that case the
choice of contact means is of course limited to the contact means
fitting on the contact lugs.
Furthermore, devices are known for connecting simple cable sockets
to the stripped ends of the supply wires so that the
above-mentioned drawbacks are partly avoided. These cable sockets
have a bush which fits tightly on the lugs of a device and a
portion which is secured to an end of a supply wire by means of a
soldered or clamped joint. The contacts established in this manner
however present a safety problem because the lugs and cable sockets
are exposed.
It is the object of the invention to provide a ballast having a
connector for connecting supply wires to the lugs of the supply
unit of the ballast in which the above-mentioned drawbacks are
avoided.
According to the invention, a ballast having connector of the kind
described above is characterized in that the connector includes a
socket of insulating material, one side of which has apertures for
accommodating the contact lugs, and another side, preferably the
opposite side, has apertures for accommodating the ends of the
supply wires. A plurality of resilient elements are provided in the
socket, one of the ends of the elements can establish a
nondetachable contact with one of the contact lugs and the other
end can establish contact with one or more ends of the supply
wires.
A connector according to the invention may be permanently connected
to the lugs of an electric device and is suitable for devices
formed with standard contact lugs. The contact lugs are located
entirely within the insulating socket when using the connector and
is therefore safe to the bare hand. The connection of the supply
wires is established by introducing the stripped ends of the wires
into the socket which wire ends likewise are located entirely
within the socket. The connection may be interrupted by detaching
the ends of the wires.
The apertures for the lugs lie preferably on one line in a side
face of the socket and the apertures for the ends of the wires in
the opposite side face being located on a line parallel to the
first mentioned line, but wherein these lines are located at a
different height in the socket. A significant feature of this
invention is the conservation of space in the direction of the
introduced lugs.
The resilient elements which establish the connection between the
ends of the wires and the contact lugs may comprise one or more
parts. It is possible to compose the resilient elements from a part
which provides the contacts and the electric connection and a part
which provides the resilient force and which abuts the first part.
The resilient elements preferably include resilient strips which
are centrally clamped.
An embodiment of a connector for use on a ballast according to the
invention which can be connected very quickly and easily to the
external lugs includes S-like resilient strips whose ends
cooperating with the lugs form an acute angle with an inserted lug.
When inserting a lug the said end of the resilient strip will be
displaced over a small distance in the direction of movement of the
lug, whereafter it forms an acute angle with the lug. The force
exerted by the resilient strip on the lug then includes a component
which is directed at right angles to the lug and a component which
is directed along the axis of the lug, the latter component
preventing the lug from sliding out.
In a connector for use on a ballast according to the invention the
contact between the ends of the wires and the ends of the resilient
strips cooperating therewith can advantageously be established in
the same manner as is described above for the lugs. The contact is
then established by simply sliding the stripped end of the wire
into an aperture of the connector. In this embodiment means are
provided to detach the ends of the wires. This means preferably
include apertures in a side face of the socket for introducing
tools, for example, a screwdriver by which the resilient force on
the ends of the wires can be eliminated. The said apertures may be
located in the vicinity of the apertures for the ends of the wires,
but they may alternatively coincide therewith.
The socket of insulating material preferably comprises two
portions, namely a housing the base of which is provided with the
apertures for the lugs and a cover provided with the apertures for
the ends of the wires.
A connector according to the invention may advantageously be used
in combination with current-stabilizing ballasts for gas-discharge
lamps. In one preferred embodiment of such a combination, the
dimension of the connector in the direction of the contact lugs is
smaller than twice the length of a contact lug. As a result of
using the connector on the end of a ballast, the overall length of
the ballast is not significantly increased. This is quite important
when available space is limited.
A ballast according to the invention preferably includes a
connector the design of which is such that the connector can be
connected to the contact lugs in one manner only. As a result the
possibility of erroneous connection of the supply wires is
eliminated.
In order that the invention may be readily carried into effect, a
few embodiments thereof, will now be described in detail, by way of
example with reference to the accompanying diagrammatic drawing, in
which:
FIG. 1 is an elevational view of an embodiment of a connector
according to the invention, and
FIG. 2 is a cross section taken on the line II--II of the connector
of FIG. 1,
FIGS. 3a and b are elevational views of the resilient elements of
the connector of FIG. 1, and
FIG. 4 shows an embodiment of a part of a ballast according to the
invention.
The cover of a connector used on a ballast is denoted by the
reference numeral 1 in FIG. 1. The cover 1 is molded from
insulating material, for example, a synthetic plastic material. The
reference numerals 2, 3 and 4 denote apertures in the cover for
accommodating ends of connection wires. Two apertures 5 and 6 for
accommodating the contact lugs of an electric device are provided
in the side of the housing of the connector facing the cover. The
apertures 5 and 6 are shown by broken lines in the drawing and are
located on a line parallel to the line through the apertures 2, 3
and 4.
The cover is again denoted by the reference numeral 1 in FIG. 2 in
a cross section of FIG. 1 taken on the line II--II. The housing 7
of the connector is like the cover moulded from insulating
material. The resilient element 8 is an S-like resilient strip in
this embodiment which is centrally clamped between the cover 1 and
a raised edge 9 of the housing 7.
FIG. 3a shows the resilient element 10 formed as a resilient strip
and FIG. 3b shows the resilient element 8 likewise formed as the
resilient strip of the connector of FIG. 1. One end 11 of the
resilient strip 8 may be used to establish contact with a contact
lug of a device, and the other end 12 may establish contact with
one end of a supply wire. The resilient strip 10 has an end 13 for
contact with a lug, and an end 14 which may establish contact with
the ends of two supply wires.
In FIG. 4, the reference numeral 15 denotes a ballast for a
low-pressure gas discharge lamp according to the invention, which
is provided with two standard contact lugs one of which is visible
in the Figure and is denoted by the reference numeral 16. A
connector according to FIG. 1 is slid onto the lugs. The connector
is shown in a cross section. The end 11 of the resilient strip 8
forms an acute angle with the lug 16 so that the connector cannot
be removed from the lugs of the device. The end 12 of the resilient
strip 8 also forms an acute angle with an inserted wire end 17. The
wire end 17 may be detached by introducing, for example, a
screwdriver into the aperture 2 of the cover 1 and using it to
depress end 12 so as to remove the resilient force on the wire end
17. The design of the housing 7 and the cover 1 of the connector is
such that connection to the lugs of the device 15 is possible in
one manner only.
* * * * *