U.S. patent number 3,645,263 [Application Number 04/852,032] was granted by the patent office on 1972-02-29 for locking arrangement for tube-type applicators for tampons and the like.
This patent grant is currently assigned to Kimberly-Clark Corporation. Invention is credited to John D. Bates.
United States Patent |
3,645,263 |
Bates |
February 29, 1972 |
LOCKING ARRANGEMENT FOR TUBE-TYPE APPLICATORS FOR TAMPONS AND THE
LIKE
Abstract
An improved locking arrangement for a tampon applicator of the
type employing inner and outer tubes with a tampon seated in the
outer tube and in which the inner tube is telescopically movable to
eject the tampon or similar ejectable element. The improved
arrangement temporarily locks together the inner and outer tubes to
prevent premature separation during handling and processing. The
locking arrangement is formed by punching through the wall of the
outer tube, in an area where the inner and outer tubes overlap, an
aperture defining at least one forward pointing, downwardly bent,
triangular-shaped tab with a convex base depending from a concavely
arcuate hinge line. The concavely arcuate hinge line from which the
convex base the triangular-shaped tab downwardly depends, provides
a stable construction which prevents the tab from losing its
downward bend, due to its natural resilience until the tubes are
manually pushed together by the user to eject the tampon. The
aperture forming the locking arrangement may be circular and define
a plurality of downwardly bent triangular segments with their
convex bases and concavely arcuate hinge lines collectively forming
the circumference of the aperture.
Inventors: |
Bates; John D. (Appleton,
WI) |
Assignee: |
Kimberly-Clark Corporation
(Neenah, WI)
|
Family
ID: |
25312341 |
Appl.
No.: |
04/852,032 |
Filed: |
August 21, 1969 |
Current U.S.
Class: |
604/18 |
Current CPC
Class: |
A61F
13/263 (20130101) |
Current International
Class: |
A61F
13/20 (20060101); A61F 13/26 (20060101); A61f
015/00 () |
Field of
Search: |
;128/263,270,285,260,264,265 ;285/424,382.2,304,345 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Michell; Robert W.
Assistant Examiner: Dyer; R. P.
Claims
What is claimed is:
1. In the applicator device comprising telescopically interfitted
inner and outer tubes wherein the forward portion of the outer tube
is adapted to receive an ejectable element and the inner tube is
forwardly movable within the outer tube to eject said element
therefrom and wherein said inner tube is provided with an aperture
spaced rearwardly from its front end and a portion of the wall of
said outer tube is disposed over said opening and provided with
temporary locking means depending downwardly through said opening,
the improved locking arrangement in which said locking means
comprises at least one triangular-shaped segment with a forwardly
disposed point and a rearwardly disposed convex base with said base
depending downwardly from a concavely arcuate hinge line, and in
which said concavely arcuate hinge line is depressed below the
outer wall surface to form an arcuate shoulder.
2. The improved locking arrangement of claim 1 in which the
aperture in said inner tube is provided by a downwardly depending
triangular-shaped segment similar to and in registry with the
triangular-shaped segment depending from the wall of said outer
tube.
3. In an applicator device comprising telescopically interfitted
inner and outer tubes wherein the forward portion of the outer tube
is adapted to receive an ejectable element and the inner tube is
forwardly movable within the outer tube to eject said element
therefrom and wherein said inner tube is provided with an aperture
spaced rearwardly from its front end and a portion of the wall of
said outer tube is disposed over said opening and provided with
temporary locking means depending downwardly through said opening,
the improved locking arrangement in which said outer tube is
provided with a plurality of downwardly depending tabs projecting
through said opening, said tabs comprising triangular-shaped
segments with convexly arcuate bases, the apices of said segments
being bent downward to extend through said opening, and the convex
bases of each of said segments depending downwardly from hinge
lines which form the downward bend, said hinge lines being
concavely arcuate in plan view, and which hinge lines collectively
form a circle.
4. The improved locking arrangement of claim 3 in which said
concavely arcuate hinge lines collectively form a depressed
circular shoulder.
5. The improved locking arrangement of claim 3 wherein the opening
in said inner tube is provided by a plurality of triangular shaped
downwardly bent segments with convex bases similar to and in
registry with the downwardly bent segments depending from the wall
of said outer tube.
6. The improved locking arrangement of claim 5 in which a set of
said registered triangular segments comprising one overlying outer
tube segment and one underlying inner tube segment is arranged with
apices of said set pointing towards the forward end of said tubes
along a line substantially parallel to the axis of said tubes.
7. The improved locking arrangement of claim 6 in which said apices
are offset forward from the geometric center of said aperture.
8. The improved locking arrangement of claim 3 in which one of said
triangular segments is arranged with its apex pointing towards the
forward end of said outer tube along a line substantially parallel
to the tube axis.
9. The improved locking arrangement of claim 8 in which said apex
is offset forward from the geometric center of said aperture.
Description
BACKGROUND OF THE INVENTION
In tampon applicators of the type which comprise an inner and outer
tube with an absorbent tampon or similar element disposed in the
outer tube, and the inner tube slidably disposed within the outer
tube for the purpose of ejecting the tampon, it is necessary to
provide a temporary locking arrangement to hold the tubes together
prior to use. The purpose of the locking arrangement is to avoid
accidental or premature separation of the tubes incident to normal
handling of the structure by the user, or as a result of the
jostling occasioned during manufacturing and shipping.
Prior to this invention, the most commonly used locking arrangement
comprised a triangular tab which was punched through the inner and
outer walls of the overlapped tubes, with the point extending below
the circumference of the tubes and pointing towards the front end
of the applicator. The tab is hinged downward along a straight line
forming the base or side of the triangle opposite the point and in
its ideal downwardly bent position resists rearward forces which
attempt to separate the tubes, while permitting the inner tube to
slide forward during ejection. However, it was found that the
jostling the structure received during manufacturing, shipping and
handling tended to move the tubes axially with respect to each
other sufficiently to raise the point of the tabs on the outer tube
from its desired downwardly disposed position below the
circumference of the inner tube to a position flush with the
original tube walls. When this happens, the locking arrangement is
ineffective, permitting the tubes to disengage prematurely. In
addition, it has been found that upon aging, as in time spent in a
warehouse or on store shelves, the downwardly bent tab frequently
tends to return to its original position flush with the outer tube
wall due to the natural resilience of the tube material, thus
rendering its locking function ineffective.
The present invention provides improved locking tabs or downwardly
bent segments which resist displacement during normal handling or
aging and thus provide a more positive locking arrangement.
SUMMARY OF THE INVENTION
The improved locking arrangement of this invention comprises a
structure wherein downwardly bent triangular tabs with a convex
base protrude from the wall of outer tube through an opening in the
wall of the inner tube and are positively held in their depressed
position by concavely arcuate hinge lines from which the tab
depends.
The locking arrangement may comprise a single triangular tab with
the point pointing toward the forward end of the tampon and with
the convex base and concavely arcuate hinge line being disposed
substantially transverse to the axis of the tube, or preferably, it
may comprise a multiplicity of triangular tabs arranged similar to
a segmented pie configuration, with the convex bases of the
triangles and the concavely arcuate hinge lines collectively
forming the circumference of a circular aperture with the points or
apices of the triangles directed toward the center of the
aperture.
The inner tube may have a precut opening into which the tabs
project, or the inner tube and the outer tube may be punched
simultaneously to provide matching downwardly depressed tabs in
each wall.
Accordingly, it is the principal object of this invention to
provide a tube-type tampon applicator with an improved locking
arrangement which resists premature dislocation.
Another object is to provide a locking arrangement in which a
downwardly bent tab is structured to prevent its returning to its
original position prematurely.
Other objects will become apparent by reference to the following
specification and drawings wherein there are described various
selected embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a longitudinal section of a tube-type applicator and
tampon showing the structure of a popular prior art locking
arrangement.
FIG. 2 is a plan view of the applicator of FIG. 1.
FIG. 3 is a longitudinal section of a tube-type applicator and
tampon showing the structure of a preferred embodiment of the
improved locking arrangement.
FIG. 4 is a plan view of the applicator of FIG. 3.
FIG. 5 is a greatly enlarged view of the locking arrangement of
FIG. 3 as viewed from above.
FIG. 6 is a perspective view of a punching tool which may be
employed to provide the locking arrangement shown in FIGS. 3-5.
FIG. 7 is a front view of the point of the tool shown in FIG.
6.
FIG. 8 is an enlarged view similar to FIG. 5 showing another
embodiment of the locking arrangement in which the forward pointing
tab has a hinge line with a longer arc.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
For a better understanding of the improvements defined herein, the
prior art will first be described.
As shown in FIG. 1, conventional tube-type applicators comprise an
outer or holder tube 1, and an inner or ejector tube 2. The tubes
may be made of a suitable grade of paperboard or other material, a
preferred type presently comprising a multiplicity of specially
wound paper strips, with the outer surface having a smooth, coated
finish.
Inner ejector tube 2 is fitted inside outer tube 1 to be freely
slidable therein. An absorbent tampon body 3, with a withdrawal
string 11 attached to one end and disposed inside inner tube 2, is
seated in the front end of outer tube 1, and the forward end 5 of
ejector tube 2 is arranged to engage the rear end 4 of the tampon
body 3.
To insure good contact with tampon body 3 during ejection, the
forward end of ejector tube 2 is normally contracted or reduced in
diameter as shown at 5. The rear portion of outer tube 1 is usually
provided with a suitably roughened outer surface portion as
indicated at 6 to facilitate grasping the tube end by the fingers
of the user. The roughness here represented is provided by pin
pricking outer tube 1 from inside to outside. For sanitary reasons,
the applicator is also usually wrapped in a protective wrapper, not
shown.
The prior art locking arrangement shown in FIGS. 1 and 2 comprises
an inwardly disposed pointed tab 12 usually punched into the wall
of outer tube 1 while simultaneously punching a complementary tab
13 onto the wall of inner tube 2. The point of tab 12 is depressed
sufficiently to extend through opening 14 formed in the inner tube
wall as an incident to punching the tabs therein. Tab 12 acts to
engage edge portion 15 of inner tube 2 and thereby prevents
rearward displacement of inner tube 2. However, it was found that
as a result of the jostling the device receives during
manufacturing and shipping, and in handling by the user, some
forward motion of inner tube 2 within outer tube 1 frequently
occurs, forcing tabs 12 and 13 back to their original flush
position with their respective tube walls and rendering the locking
arrangement ineffective. Long term aging in warehouses or on store
shelves also had a similar undesirable effect as the points tended
to return to their original configuration flush with their
respective walls due to the natural resilience of the material from
which the tubes are made. The improved locking arrangement of this
invention is designed to prevent such premature unlocking which may
result either from jostling or from aging.
As shown in FIGS. 3-5, a preferred embodiment of the improved
applicator has the usual outer tube 21 and inner tube 22, with an
absorbent tampon body 23 disposed in the forward end of outer tube
21, and an accompanying withdrawal string 24 attached to the rear
of tampon 23 and extending rearwardly inside inner tube 22. The
rear end of outer tube 21 is provided with a raised annular ring 20
to facilitate grasping the tube end by the fingers of the user.
Near the rear end of tube 21 in the area where it overlaps tube 22,
an aperture 25 is punched to form at least one downwardly depending
triangular shaped tab 26 with a convex base. The aperture in this
preferred embodiment is circular or concave in at least the convex
hinge portion from which each tab depends, and in the preferred
form shown, comprises a multiplicity of triangular segments 26,
with the respective convex bases of the segments and associated
concavely arcuate hinge lines 27 from which the segments bend
downwardly collectively forming a complete circle. Hinge lines 27,
in addition to being concavely arcuate, preferably are slightly
depressed at their periphery to form a shoulder as shown in the
drawings. The depressed concavely arcuate hinge thus formed more
positively prevents the triangular segment 26 with the convex base
from moving out of its downwardly depending configuration except by
physically forcing it upward, as by manually sliding inner tube 22
forward through outer tube 21. The downwardly depending position of
segments 26 is also maintained during aging because of the forces
exerted by the concavely arcuate hinge on the convex base of each
segment, which counteracts the tendency of the resilient material
to attempt to return to its original configuration. Tampon
applicators with the described locking arrangements were
extensively tested by a number of trials encompassing normal
manufacturing, shipping, handling and aging steps, in matched
comparison with the prior art locking arrangements, and it was
found that less than 1 percent of the improved locking arrangements
failed compared to more than 22 percent failure in the conventional
devices.
While the act of punching the triangular segmented configuration
into outer tube 21 will simultaneously form matching segments 28 in
an underlying portion of inner tube 22 when the tubes are
overlapped as shown in the drawings, the inner tube alternatively
may be provided with a precut opening of suitable size and shape
which is then matched or indexed with the aperture to be punched in
the outer tube.
Thus, the downwardly depressed tabs may be formed only in the outer
tube if desired, by matching or indexing the punching device with a
precut opening in the inner tube.
In FIGS. 6 and 7 there is shown a suitable tool for punching the
assembled tubes to form the improved locking tab arrangement. It
comprises a cylindrical rod 29, of from about 1/16 to 1/8 inches in
diameter, with one end being ground with a plurality of flat
triangular faces 30 to form a point 31 as the apex of a pyramidal
configuration with a circular base. In using the tool, the point is
forced into the overlapping tubes sufficiently far so that circular
base or round shank portion 32 penetrates through at least the
thickness of the outer tube wall and preferably partially through
the inner tube wall. This will provide the concavely arcuate hinge
line 27 with a depressed shoulder configuration which is a
structurally stronger form for maintaining segments 26 with their
convex bases in a downwardly bent attitude than is a simple
concavely arcuate line which is flush with the wall surface.
While the preferred embodiment comprises a circular depression with
multiple depressed tabs, it will be seen that the advantages of the
invention can suitably be applied to a single tab structure
somewhat similar to that shown in the prior art. The concavely
arcuate hinge line thus provided will serve to keep a single
locking tab bent downwardly from its convex base through handling
and aging processes, although the number of failures has been found
to be slightly higher than when the full circular configuration
used, and such embodiment is therefore less desirable.
Similarly, the circular configuration may be retained with the
geometric center of the tab points moved forward so that the
triangular tab at the rear of the aperture with its point facing
forward has a concave hinge line of substantially longer arc. This
is shown in FIG. 8 where aperture 25a at the point of penetration
is offset toward the forward end of the tube providing a longer
triangular tab 26a with a convex base having a longer arc 33 at
hinge line 27a . To provide this configuration, the pyramidal
grinding of the tool utilized would also be offset forwardly.
The frictional grasping aid at the rear of the outer tube may be of
any suitable type in addition to the perforations or the ring shown
in the drawings, and its shape, size or configuration is not
material to the invention.
The shape and form of the tampon body may also vary, and the tampon
may be either compressed or noncompressed.
While the improvement has been particularly described as being
especially applicable for use with tube applicators containing
absorbent tampons, it will be seen that it may be readily adapted
to tube applicators used for inserting other ejectable elements
such as suppositories, medical sponges, medicaments and the
like.
In addition, the frontal end of the outer tube may be tapered or
otherwise shaped, to aid insertion. The rear end of the inner tube
may also be rounded or tapered for comfort and efficiency in
use.
* * * * *