U.S. patent number 3,645,017 [Application Number 05/020,694] was granted by the patent office on 1972-02-29 for ski boot construction.
This patent grant is currently assigned to AMF Incorporated. Invention is credited to Horst R. Hickmann.
United States Patent |
3,645,017 |
Hickmann |
February 29, 1972 |
SKI BOOT CONSTRUCTION
Abstract
A ski boot construction including a flexible inner boot portion
separable from an outer boot portion. The outer boot comprises
substantially rigid toe and heel shells hinged together and a
closure member hinged to the heel shell. Buckles and clasps are
provided so that the shells and the closure may be fastened in a
unitary structure about the inner boot. Cooperating means are
provided in the interior of the outer boot and the exterior of the
inner boot to fix the inner boot with respect to the outer
boot.
Inventors: |
Hickmann; Horst R. (Cincinnati,
OH) |
Assignee: |
AMF Incorporated (New York,
NY)
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Family
ID: |
4086032 |
Appl.
No.: |
05/020,694 |
Filed: |
March 18, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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815289 |
Apr 11, 1969 |
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Foreign Application Priority Data
Current U.S.
Class: |
36/117.4;
36/117.9 |
Current CPC
Class: |
A43B
5/0427 (20130101) |
Current International
Class: |
A43B
5/04 (20060101); A43b 000/00 () |
Field of
Search: |
;36/2.5R,2.5AL,50,55 |
References Cited
[Referenced By]
U.S. Patent Documents
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3303584 |
February 1967 |
Werner et al. |
|
Foreign Patent Documents
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1,007,668 |
|
May 1957 |
|
DT |
|
891,063 |
|
Sep 1953 |
|
DT |
|
1,217,460 |
|
May 1960 |
|
FR |
|
952,420 |
|
Nov 1956 |
|
DT |
|
Primary Examiner: Lawson; Patrick D.
Parent Case Text
This is a continuation-in-part of application Ser. No. 815,289,
filed Apr. 11, 1969, and now abandoned.
Claims
What is claimed is:
1. A ski boot construction comprising an outer boot portion and a
separate inner boot portion adapted to be received within the outer
boot; cooperating means in said inner and outer boots for securing
the inner boot in fixed position within the outer boot, said
cooperating means including an adjustable strap passing over and
engaging the instep area of the inner boot; and means for providing
access to the interior of the outer boot to facilitate the inner
boot's entry into and withdrawal from the outer boot.
2. A ski boot construction as set forth in claim 57, wherein said
inner boot is formed of a substantially flexible material and the
outer boot is substantially rigid.
3. A ski boot construction as set forth in claim 1, wherein said
outer boot comprises substantially rigid mating heel and toe shells
interconnected by a hinge.
4. A ski boot construction as set forth in claim 3, wherein said
heel shell comprises a pair of pivotally connected portions.
5. A ski boot construction as set forth in claim 4, wherein mating
edges of said shell portions are formed in groove and shoulder
relationship to limit the amount of movement between said
portions.
6. A ski boot construction as set forth in claim 3, wherein said
hinge is in the sole of the outer boot and extends transversely of
the length of the boot.
7. A ski boot construction as set forth in claim 3, wherein mating
edges of said shells are formed in a groove and tongue relationship
wherein a tongue on the edge of one shell is received within a
groove in the edge of the other shell.
8. A ski boot construction as set forth in claim 3, further
comprising means for securing said shells together to prevent
pivoting about said hinge.
9. A ski boot construction as set forth in claim 3, wherein said
shells are of molded fiber reinforced plastic.
10. A ski boot construction as set forth in claim 1, wherein said
inner boot comprises a sole portion and an upper portion, said
upper portion being designed to cover the ankle of the wearer, a
cuff at the top of said upper portion, said cuff being adapted to
receive padding so as to fill the space between said upper portion
and the outer boot when the inner boot is within the outer one.
11. A ski boot construction as set forth in claim 1, wherein said
inner boot comprises a sole portion and an upper portion, said
upper portion being designed to cover the ankle of the wearer and
having an elastic gore extending vertically along the rear of the
upper to facilitate entry into and withdrawal of a foot from the
inner boot.
12. A ski boot construction as set forth in claim 11, further
comprising a cuff at the top of said upper portion, said cuff being
adapted to receive padding so as to fill the space between said
upper portion and the outer boot when the inner boot is within the
outer one.
13. A ski boot construction as set forth in claim 1, wherein said
cooperating securing means further includes interlocking serrations
on the exterior heel portion of the inner boot and on the interior
heel portion of the outer boot.
14. A ski boot construction as set forth in claim 13, wherein said
serrations extend substantially horizontally.
15. A ski boot construction as set forth in claim 1, wherein said
cooperating securing means further includes interlocking
arrangements on the exterior sole portion of the inner boot and on
the interior sole portion of the outer boot.
16. A ski boot construction as set forth in claim 15, wherein said
arrangements are serrations extending longitudinally of the length
of the boot.
17. A ski boot construction as set forth in claim 16, wherein said
serrations are located in the area of the ball of the foot of the
wearer.
18. A ski boot construction as set forth in claim 16, wherein said
serrations are located in the area of the heel of the foot of the
wearer.
19. A ski boot construction as set forth in claim 18, wherein each
serration on one-half of one of said sole portions is defined by a
surface normal to the plane of the sole and another surface
extending towards one side of the boot, whereas each serration on
the other half of said one sole portion is defined by a surface
normal to the plane of the sole and another surface extending
towards the other side of the boot.
20. A ski boot construction as set forth in claim 15, wherein said
serrations extend transversely of the length of the boot.
21. A ski boot construction as set forth in claim 1, wherein said
access means comprises a closure member extending across an opening
in the outer boot, said closure being hinged to the outer boot at
one side of the opening and selectively fastened to the outer boot
at the other side of the opening.
22. A ski boot construction as set forth in claim 21, wherein said
opening is in the front upper portion of the outer boot, said
closure being hinged to pivot about a substantially vertical
axis.
23. A ski boot construction as set forth in claim 21 wherein said
closure is removably hinged to the outer boot to permit
substitution of closure members.
24. A ski boot construction as set forth in claim 1, wherein said
outer boot comprises substantially rigid mating heel and toe shells
interconnected by a hinge, a closure member extending across an
opening in the heel shell, said closure being hinged to the heel
shell at one side of the opening and selectively fastened to the
heel shell at the other side of the opening.
25. A ski construction as set forth in claim 24, further comprising
means for securing said shells together to prevent pivoting about
their hinge interconnection.
26. A ski boot construction as set forth in claim 24, wherein said
opening is in the front of said heel shell, the construction
further comprising means for securing said shells together to
prevent pivoting about their hinge interconnection and interlocking
means joining the closure to the toe shell when the shells are
secured and the closure fastened.
27. A ski boot construction as set forth in claim 26, wherein said
heel shell comprises a pair of pivotally connected portions, and a
compression member provided in said closure to permit the closure
to bend in response to pivotal movement of a heel shell
portion.
28. A ski boot construction as set forth in claim 27, wherein
mating edges of said shell portions are formed in groove and
shoulder relationship to limit the amount of movement between said
portions.
29. A ski boot construction as set forth in claim 26, wherein the
hinge interconnecting the shells is in the sole of the outer boot
and extends transversely of the length of the boot.
30. A ski boot construction comprising an outer boot portion having
substantially rigid mating heel and toe shells interconnected by a
hinge and a separate inner boot portion adapted to be received
within the outer boot; an adjustable strap secured at one end to
one side of said outer boot and selectively attached at its other
and to the opposite side of the outer boot, said strap passing over
and engaging the instep area of the inner boot to hold the inner
boot in position within the outer boot; and means for providing
access to the interior of the outer boot to facilitate the inner
boot's entry into and withdrawal from the outer boot.
31. A ski boot construction as set forth in claim 30, wherein said
inner boot is formed of a substantially flexible material and the
outer boot is substantially rigid.
32. A ski boot construction as set forth in claim 30, wherein said
hinge is in the sole of the outer boot and extends transversely of
the length of the boot.
33. A ski boot construction as set forth in claim 30, wherein
mating edges of said shells are formed in a groove and tongue
relationship wherein a tongue on the edge of one shell is received
within a groove in the edge of the other shell.
34. A ski boot construction as set forth in claim 33, further
comprising means for securing said shells together to prevent
pivoting about said hinge.
35. A ski boot construction as set forth in claim 30, wherein said
shells are of molded fiber reinforced plastic.
36. A ski boot construction as set forth in claim 30, wherein said
inner boot comprises a sole portion and an upper portion, said
upper portion being designed to cover the ankle of the wearer, a
cuff at the top of said upper portion, said cuff being adapted to
receive padding so as to fill the space between said upper portion
and the outer boot when the inner boot is within the outer one.
37. A ski boot construction as set forth in claim 30, wherein said
inner boot comprises a sole portion and an upper portion, said
upper portion being designed to cover the ankle of the wearer and
having an elastic gore extending vertically along the rear of the
upper to facilitate entry into and withdrawal from the inner
boot.
38. A ski boot construction as set forth in claim 37, further
comprising a cuff at the top of said upper portion, said cuff being
adapted to receive padding so as to fill the space between said
upper portion and the outer boot when the inner boot is within the
outer one.
39. A ski boot construction as set forth in claim 30, further
comprising cooperating means on said inner and outer boots for
securing the inner boot in fixed position within the outer boot,
said cooperating means including interlocking serrations on the
exterior heel portion of the inner boot above the sole and on the
interior heel portion of the outer boot above the sole.
40. A ski boot construction as set forth in claim 39, wherein said
serrations extend substantially horizontally.
41. A ski boot construction as set forth in claim 30, further
comprising cooperating mans on said inner and outer boots for
securing the inner boot in fixed position within the outer boot,
said cooperating means including interlocking serrations on the
exterior sole portion of the inner boot and on the interior sole
portion of the outer boot.
42. A ski boot construction as set forth in claim 41, wherein said
serrations extend longitudinally of the length of the boot.
43. A ski boot construction as set forth in claim 42, wherein said
serrations are located in the area of the ball of the foot of the
wearer.
44. A ski boot construction as set forth in claim 42, wherein said
serrations are located in the area of the heel of the foot of the
wearer.
45. A ski boot construction as set forth in claim 44, wherein each
serration on one-half of one of said sole portions is defined by a
surface normal to the plane of the sole and another surface
extending towards one side of the boot, whereas each serration on
the other half of said one sole portion is defined by a surface
normal to the plane of the sole and another surface extending
towards the other side of the boot.
46. A ski boot construction as set forth in claim 41, wherein said
serrations extend transversely of the length of the boot,
47. A ski boot construction as set forth in claim 30, wherein said
access means comprises a closure member extending across an opening
in the outer boot, said closure being hinged to the outer boot at
one side of the opening and selectively fastened to the outer boot
at the other side of the opening.
48. A ski boot construction as set forth in claim 47, wherein said
opening is in the front upper portion of the outer boot, said
closure being hinged to pivot about a substantially vertical
axis.
49. A ski boot construction as set forth in claim 47, wherein said
closure is removably hinged to the outer boot to permit
substitution of closure members.
50. A ski boot construction as set forth in claim 30, wherein said
outer boot comprises a closure member extending across an opening
in the heel shell, said closure being hinged to the heel shell at
one side of the opening and selectively fastened to the heel shell
at the other side of the opening.
51. A ski boot construction as set forth in claim 50, further
comprising means for securing said shells together to prevent
pivoting about their hinge interconnection.
52. A ski boot construction as set forth in claim 50, wherein said
opening is in the front of said heel shell, the construction
further comprising means for securing said shells together to
prevent pivoting about their hinge interconnection and interlocking
means joining the closure to the toe shell when the shells are
secured and the closure fastened.
53. A ski boot construction as set forth in claim 52, wherein the
hinge interconnecting the shells is in the sole of the outer boot
and extends transversely of the length of the boot.
Description
The present invention is directed to an improved ski boot
construction. The improvement has developed as a result of advances
in materials suitable for ski boots which overcome the shortcomings
of those materials used in the past. More particularly, better
quality ski boots for many years have been formed of leather, a
substance which, when properly formed, provides comfort to the
wearer and performs acceptably. However, as leather is exposed to
the stresses of ski boot use, it stretches and as a result loses
the support characteristics originally built into the boot. As
skiing techniques have advanced, more emphasis has been placed on
the control of the ski's behavior by transmission of leg movement
through the boots to the skis. Consequently, increased attention
has been focused on ski boot constructions which firmly support the
ankles and feet of the user.
With the advent of synthetics, the use of such materials in ski
boots as a substitute for leather has been undertaken. These
synthetics permit a boot to be made having permanent
characteristics of durability and strength. However, the
substantial rigidity of these boots introduces problems of
providing comfort for the wearer and of proper fitting. The present
invention is directed to a ski boot design wherein the wearer's
foot is surrounded by a flexible inner boot which, in turn, is
firmly maintained within a substantially rigid outer boot made of
plastics. The inner boot is positively and securely positioned
within the outer boot whereby the wearer is provided with strong
support for his ankles and fixed positioning for his feet while
enjoying the comfort of the flexible inner boot.
In greater detail, the inner boot comprises a relatively soft
construction which closely adheres to the wearer's foot,
particularly in the instep area. This inner boot is a comfortable
slipperlike item which is relatively easy to fit to a person. The
outer boot comprises toe and heel shell portions which are hinged
together. A closure member is also hinged to the heel shell. The
shells are molded of substantially rigid plastic. The shells and
the closure are provided with buckles and clasps wherein the shells
and closure may be fastened as a unitary structure about the inner
boot after the latter has been inserted within the outer boot
construction. The interior of the outer boot and the exterior of
the inner boot are provided with cooperating locking means to
prevent the inner boot from longitudinal, vertical or lateral
movement with respect to the outer boot. By so securing the inner
boot within the outer one, the wearer's foot is comfortably
retained in a fixed position whereby maximum response can be
achieved between the skier and his skis.
The foregoing construction has many additional advantages. The
inner boot is separable from the outer one and therefore may be
used as a comfortable apres-ski boot. By the means employed to lock
the inner boot within the outer one, the size relationship between
the inner and outer boots is not critical. The locking means
permits the easily stored inner boot to be stocked conveniently in
all sizes while the bulky outer boot can be inventoried in a lesser
number of sizes. Such an arrangement is convenient for the seller
of the ski boot. Also precise and correct fitting of the ski boots
can be easily managed since it only becomes necessary to closely
fit the customer to a slipperlike inner boot rather than a complex
rigid outer boot. Inasmuch as the outer boot need not be precisely
fitted for each wearer, it is possible for persons of similar foot
size to sue the same outer boot, and when inner boots are worn out,
new inner boots may be purchased without the requirement that the
outer boot be replaced. The fact that ski bindings are mounted on
the skis in relation to the size of the outer boot, the interchange
of boots from one person will often permit the skis to be used
without the bindings being remounted.
Further advantages will become apparent from the following
description of the embodiments of the invention illustrated in the
accompanying drawings, wherein:
FIG. 1 is a view in perspective of a left outer boot in its open
position ready to receive an inner boot;
FIG. 2 is a front perspective view of a left inner boot adapted to
cooperate with the boot shown in FIG. 1;
FIG. 3 is a rear perspective view of the inner boot of FIG. 2;
FIG. 4 is a bottom plan view of the inner boot of FIG. 2;
FIG. 5 is a cross-sectional view of the inner boot of FIG. 2
mounted within the outer boot of FIG. 1;
FIG. 6 is a top plan view of a tarsal strap and adjusting mechanism
therefor;
FIG. 7 is an enlarged fragmented view in section taken along line
7--7 of FIG. 5;
FIG. 8 is a side elevational view of the outer boot of FIG. 1;
FIG. 9 is a cross-sectional view taken along line 9--9 of FIG.
8;
FIG. 10 is a side elevational view of the outer boot of FIG. 1
taken from the side opposite that shown in FIG. 8;
FIG. 11 is a top plan view of the outer boot of FIG. 1 taken along
the axis of the upper portion of the boot;
FIG. 12 is a rear elevational view of the outer boot of FIG. 1;
FIG. 13 is a bottom plan view of the outer boot of FIG. 1;
FIG. 14 is an exploded side elevational view of a right outer boot
of modified construction to that shown in FIG. 1; and
FIG. 15 is an exploded side elevational view of the outer boot of
FIG. 14 taken from the side opposite that shown in FIG. 14.
Referring now to the drawings, the invention will be described in
detail. FIGS. 1 and 2 illustrate the principal components of the
first overall ski boot construction. FIG. 1 depicts a left outer
boot with its elements in the entry position to provide easy access
to its interior for the inner boot shown in FIG. 2. More
particularly, the inner boot is designed to be received within the
outer boot, and the two boots are interlocked so as to provide a
unitary structure. The details of the interlocking arrangement will
be set forth hereinafter.
The outer boot comprises three basic elements. These are a toe
shell 10, a heel shell 12 and a closure 14. The toe and heel shells
are preferably compression-molded polyester reinforced with fiber
glass. The closure in the illustrative embodiment is an injection
molded or cast polyurethane.
The toe and heel shells are interconnected by a transverse hinge
(not shown) extending normal to the length of a boot at its sole
portion. The area of the hinge connection is generally indicated at
16.
The closure 14 is hinged to one upper side of the heel shell 12 by
a hinge 18.
When the closure 14 is in the open position shown in FIG. 1, and
when the toe shell 10 is tipped forwardly, access to the interior
of the outer boot is facilitated, and the inner boot may be
inserted therein. The inner boot is secured within the outer boot
by buckling the toe shell 10 and the closure 14 to the heel shell
12. More particularly, with the inner boot inside the outer boot,
the sole portion of the toe shell 10 is brought into substantial
alignment with the corresponding portion of the heel shell 12, and
portions of the edges of the shells mate as can be appreciated, for
example, by reference to FIG. 8. Preferably this is accomplished by
forming the mating edges in a tongue and groove fashion. A clasp 20
fixed to the upper portion of the toe shell is engaged by a buckle
22 to secure the toe shell to the heel shell. Clasps 24 and 26 are
attached to the sides of closure 14 opposite hinge 18 and are
positioned so as to be engaged by buckles 28 and 30, respectively,
thereby securing the closure 14 to the heel 12. A fixture 32 is
attached to the interior of one side of the heel shell beneath the
hinge 18 to engage one end of a tarsal strap (not shown), the other
end of the strap being secured to still another buckle 34 fixed to
the outer portion of the opposite side of shell 12. The tarsal
strap and its function will be described in detail hereinafter.
Preferably fixture 32 is inlaid in a recess within shell 12. The
clasps and buckles are of noncorrosive metals, and each buckle is
provided with several adjustment notches in conventional
fashion.
Other features of the outer boot which can be observed in FIG. 1
are the elements used in locking the inner boot, particularly in
the heel area, against slippage either longitudinally, laterally,
or vertically with respect to the outer boot. For this purpose, a
pair of serrated plates 36 and 38 are provided at the inside rear
of the shell 12. The serrations of these plates will be described
in detail hereinafter, but generally they comprise serrations
extending longitudinally of the boot, the serrations of plate 36
being oriented oppositely to those of plate 38. These serrations
engage cooperating ones on the outside bottom of the inner boot to
prevent the heel of the inner boot from sliding laterally with
respect to the outer boot. Forwardly of the plates 36 and 38 is a
still further plate 40 having serrations extending transversely of
the length of the boot. These serrations engage cooperating
serrations on the bottom of the inner boot to prevent forward
movement of the inner boot within the outer one. Forwardly of plate
40 is still another serrated plate 42 having serrations extending
longitudinally of the boot to cooperate with corresponding
serrations on the bottom of the inner boot in the area of the ball
of the foot so as to prevent the forward portion of the inner boot
from lateral movement with respect to the outer boot. Preferably
plates 36, 38, 40 and 42 are molded from rubber or synthetic
materials and are attached to heel shell 12. However, other
substances could be employed. In fact, these plates conceivably
could be molded as part of the heel shell. Additional serrations 44
are molded in the rear of the heel shell 12 above the sole portion,
these serrations cooperating with a plate on the heel of the inner
boot to prevent the latter from moving vertically with respect to
the heel shell.
Two additional features of the outer boot construction which can be
seen in FIG. 1 are a snow guard 46 at the upper rear portion of
heel shell 12 and a recess 48 in approximately the center of the
upper edge of closure 14. The snow guard 46 is a woven or synthetic
material stretched across a recess 50 in the upper rear of the heel
shell 12 to prevent snow from gaining access to the heel shell
through the recessed area. The recess 48 permits the wearer of the
boot to lean forwardly inasmuch as it is positioned to accommodate
the shinbone of the wearer. Recess 50 allows the wearer limited
upward movement, and its contour distributes the pressure of the
back of the heel shell over different areas of the wearer's
leg.
Details of the inner boot will be described with reference of FIGS.
2 through 4. This inner boot comprises a leather upper portion 52
secured to a sole 54 molded of rubber or synthetic material. The
top forward edge of the upper portion 52 is provided with a recess
56 to accommodate the shinbone of the wearer thereby permitting
movement of the leg with respect to the upper portion of the inner
boot. A cuff 58 is provided at the top of the inner boot so as to
receive padding to fill the space which would otherwise exist
between the inner boot and the top of the heel shell 12 of the
outer boot. The padding arrangement will be discussed
hereinafter.
As the success of a ski boot is directly dependent on the foot of
the wearer being securely located within the boot, it is important
in the present construction that the foot closely adhere in the
instep area to the inner boot. Since the top of the upper portion
52 of the inner boot extends a considerable distance above the
instep of the wearer, means are provided to permit the foot to
enter the boot while still allowing the inner boot to closely
conform with the foot in the vicinity of the instep. This is
accomplished, as shown in FIG. 3, by providing an elongated slot 60
in the rear of the upper portion 52 of the inner boot. An elastic
gore 62 is sewn or otherwise attached to upper 52 in the slot 60. A
leather strap 64 is sewn or otherwise secured to the upper portion
52 above and below slot 60. Strap 64 serves to cover the gore 62,
but it is arranged so as to have some slack thereby permitting the
gore to stretch outwardly from the inner boot as the wearer's foot
enters or leaves the boot. In use, the wearer inserts his toes
downwardly into the boot. His heel contacts the gore 62 and
stretches it outwardly thereby permitting the foot to slip totally
within the boot. By such an arrangement, the instep portion of the
inner boot can be made to closely conform with the wearer's
foot.
A strip of molded rubber or synthetic material 66 is sewn or
otherwise attached to the heel of the inner boot portion 52 below
gore 62. The strip 66 contains projecting serrations which
cooperate with serrations 44 molded in the rear of the outer boot.
More particularly, the upper surface of the projecting serrations
forms a 90.degree. angle with the base of strip 66, the angle at
the apex of each serration being approximately 60.degree.. Since
the serrations 44 in the outer boot are identical, but oppositely
oriented, the interlocking engagement of the projecting serrations
of strip 66 with the molded serrations 44 prevents the inner boot
from moving upwardly with respect to the outer boot.
FIG. 4 illustrates the sole portion 54 of the inner boot. The sole
is molded with serrated areas recessed therein. These areas are
designated as 68, 70, 72 and 74. Areas 68 and 70 cooperate with the
projecting serrations 36 and 38, respectively, in the heel shell 12
of the outer boot. The recessed serations 72 cooperate with
projecting serrations 40 of the outer boot, and the recesses
serrations 74 are cooperatively related to the projecting
serrations 42 of shell 12. With respect to serrations 40, the rear
surface of each serration forms a substantially 90.degree. angle
with the bottom portion of the heel shell whereas the apex of each
serration is approximately 60.degree.. Of course, the recessed
serrations 72 are identical but are oppositely oriented. Thus, with
the serrations 40 and 72 interlocked, the inner boot is prevented
from sliding forwardly with respect to the outer boot. The apex of
each serration 42 is approximately a 45.degree. angle. The
identical recessed serrations 74 cooperate with serrations 42 to
prevent lateral movement of the inner boot with respect to the
outer boot at the forward part of the former in the area of the
ball of the foot.
Of course, it is possible to reverse the relationship of serrations
on the bottoms of the inner and outer boots so that the serrations
in the outer boot are recessed and those in the inner boot are
projecting. However, it is anticipated that the inner boot will be
worn independently of the outer boot as an apres-ski boot, and such
use would cause wear on projecting serrations which could
eventually adversely affect the locking characteristics of the
total boot construction.
The actual operative interrelationship between the inner and outer
boots can be appreciated by reference to FIG. 5 which shows the toe
shell 10 and closure 14 in their closed positions buckled to the
heel shell 12 surrounding the inner boot. The serrations on strip
66 of the inner boot project within the recessed serrations 44 of
the outer boot while the projecting serrations 36, 40 and 42 on the
sole portion of the outer shell project within the cooperating
serrations 68, 72 and 74, respectively, of the inner boot sole. To
insure maintenance of this relationship, a tarsal strap 76 is
connected at one of its ends to element 32 and at its outer end is
secured by a clasp and buckle 34 (FIG. 1). The tarsal strap is
provided with an adjusting device 78 so that its length may be
varied. In its properly secured position, strap 76 passes snugly
over the instep portion of the inner boot. As stated previously,
this boot portion closely conforms with the contour of the wearer's
foot. Accordingly, the inner boot is restrained against movement
with respect to the outer boot, and the wearer's foot is securely
positioned within the inner boot.
The cross-sectional view of FIG. 5 also illustrates other features
of the invention. More particularly, the upper portion of the inner
boot is matched to the interior of the surrounding outer boot by
means of padding 80 inserted within cuff 58 of the inner boot. This
padding is preferably of plyurethane foam which not only cushions
the wearer from the hard molded outer shell, but also supports his
ankle against lateral movement within the boot.
The upper portion of the boot is also canted forwardly at an angle
fixed by the rigid heel shell 12. This angle is in the order of
16.degree.--21.degree., and it urges the skier into the proper leg
and body position for skiing.
Toe shell 10 and closure 14 are designed to interlock as can be
appreciated in FIG. 5. More particularly, the upper outer surface
of shell 10 and the lower inner surface of closure 14 are provided
with L-shaped recesses 82 and 84. These recesses are dimensioned
such that with shell 10 and closure 14 in their closed position,
the closure 14 overlaps the toe shell within recess 82, and the
upper edge of toe shell 10 is received within recess 84. The
shoulders defined by the L-shaped recesses are inclined so that
pressure exerted by the wearer on the upper part of the closure 14
does not result in disengagement between closure 14 and shell 10.
The mating surfaces of shell 10 and the closure may be provided
with horizontal serrations to effect a moisture seal.
The arrangement for hinging the toe and heel shells together is
also known in FIG. 5. Hinge plates 86 and 88 are secured within
molded recesses to the sole portions of the toe and heel shells,
respectively, so that the plates are flush with the inner bottom
surface of the shell. The transverse hinge 90 which interconnects
hinge plates 86 and 88 projects within cooperating dovetail
recesses 92 and 94 molded in the bottom of the shells. To prevent
snow from entering the outer boot through recesses 92 and 94, the
recesses are filled with a synthetic foam 95 which is
self-vulcanizing and self-adhering to the shells. The entire bottom
of the outer boot construction is covered by a flexible rubber or
synthetic sole 96. This sole is not secured to the shell over the
area of hinge 90 thereby allowing the sole to "belly out" when the
hinge operates to position the toe shell 10 as shown in dash lines
in FIG. 5.
The details of the flexible tarsal strap 76 are shown in FIG. 6. As
staged previously, a clasp is connected to one end of the strap by
conventional means. This clasp, which cooperates with buckle 34, is
designated as 98. A conventional strap adjustment device 78 is
joined to the opposite end of strap 76. The adjustment device
includes a slot 100 which cooperates with a hook 102 on fixture 32
(FIG. 1) so as to secure the tarsal strap to the heel shell. The
tarsal strap may be padded along the area where it engages the
inner boot.
The arrangement for preventing lateral movement of the heel portion
of the inner boot with respect to the outer boot is shown in the
enlarged sectional view of FIG. 7. As can be seen, the inclined
portions of projections from plate 36 rise at an angle of
approximately 30.degree. from the horizontal and the apexes of
these projections form angles of approximately 60.degree.. The
other upwardly extending surface of each projection forms an angle
of approximately 90.degree. with the horizontal. The recessed
serrations 68 in heel shell 12 correspond in contour with the
serrations 36. It will be appreciated that the serrations 36 and 68
cooperate to prevent movement of the heel area of sole 54 of the
inner boot to the right as shown in FIG. 7. The projections from
plate 38 (FIG. 1) and the cooperating recessed serrations 70 (FIG.
4) are identical to serrations 36 and 68, respectively, except that
they are reversed in orientation to prevent movement of sole 54 to
the left in the area of the heel. The additional recessed area 69
in sole 54 permits the inner boot to be positioned on plates 36 and
38 with some degree of latitude so that the wearer need not have to
precisely align particular projections of the plates with specific
ones of the recessed serrations 68 and 70.
Additional details of the outer boot construction will be described
by reference to FIGS. 8 through 13. FIG. 8 illustrates the manner
in which clasps 20, 24 and 26 are supported. With respect to clasps
24 and 26, this is accomplished by securing to the closure a steel
member 104 by rivets or other means and using plate 104 as a base
for pivotally securing the clasps to the closure. A portion of
member 104 overlaps the forward edge of heel shell 12 when the
closure 14 is shut to thereby cover the mating edges of shell 12
and closure 14. Clasp 20 is directly fastened to the toe shell 10
by conventional means such as rivets.
FIGS. 8 and 9 demonstrate the manner in which the tarsal strap 76
passes between shells 10 and 12 in extending from within the outer
boot to exterior buckle 34.
FIGS. 10 and 11 demonstrate the manner by which the closure 14 and
heel shell 12 are hinged together. More particularly, the front
edge of heel shell 12 is provided with interior and exterior
recesses to accommodate a U-shaped metallic hinge plate 106. This
plate is rigidly secured to the heel shell by rivets or other
means. A further U-shaped hinge plate 110 complementary to plate
106 is fastened to closure 14 on the side opposite to that to which
plate 104 (FIG. 8) is secured. A removable hinge pin 111 connects
hinge plates 106 and 110. The advantage of providing a removable
hinge pin is that closures of different durometer may be employed
suitable to the type of skiing being done and accommodating skiers
of differing abilities. The plates 106 and 110 are positioned on
the inside of the ski boot. These plates protect the outer boot
from damage arising particularly from rubbing engagement with the
companion boot.
FIGS. 12 and 13 are included simply to illustrate the outer boot
construction from the rear and the bottom.
Now that the construction of the boot has been described its use
will be outlined. The user first puts on the inner boot and then
inserts each foot into the outer boot with the toe shell and
closure in the position shown in FIG. 1. The toe shell 10 is then
returned to its normal position with its sole portion in
substantial alignment with that of the heel portion 12, and the
user adjusts the position of the inner boot within the outer boot
so that the serrations on strip 66 are in engagement with those
identified as 44 on the rear of the outer boot 12. Care is also
taken to be sure that the heel of the inner boot is positioned such
that projecting serrations 36 and 38 of the outer boot are within
the recessed serrations 68 and 70 of the inner boot. The tarsal
strap 76 is then snugly secured using buckle 34 to hold the inner
boot in the correct position. The toe shell is next fastened using
clasp 20 and buckle 22, and the closure is swung such that lip 82
of toe shell 10 is received within recess 84 of the closure (FIG.
5). When this relationship is achieved, the closure is secured by
buckles 28 and 30. The boot is now ready for use.
An alternative construction of the outer boot is illustrated in
FIGS. 14 and 15. In the following description of this construction
like numbers will be used to designate elements common to those of
the previously described outer boot. In this embodiment the toe and
heel shells and the closure are preferably injection molded
polyurethane.
The outer boot construction of FIGS. 14 and 15 differs in a major
respect from that boot shown, for example, in FIG. 1. More
particularly, the heel shell 12 is a two-piece construction which
is hinged together to permit limited pivoting movement of the upper
portion of the outer boot. The modified outer boot will now be
described.
The heel shell 12 comprises a lower portion 112 and an upper
portion 114. Portion 112 is hinged to the toe shell 10, and
cooperates therewith, in the same manner as previously described
with respect to the first embodiment, except, as will hereinafter
be described, there is no need to buckle the toe shell to portion
112. The upper exterior section of portion 112 is formed with a
molded groove 116 to define shoulders 118 and 119 extending about
the rear of portion 112. Recesses 120 and 122 are also provided on
opposite sides of portion 112 to receive hinge plates 124 and 126,
respectively, which are fastened to heel shell portion 112 by
suitable means such as rivets.
The upper heel shell portion 114 has U-shaped plates attached
thereto at its front edges. The plate shown in FIG. 14 is identical
to that designated as 106 in FIG. 10 except that it is provided
with a forwardly projecting tab arrangement 128 at its lower
portion. The U-shaped plate 130 on the opposite side of portion 114
(FIG. 15) similarly is provided with a tab arrangement 132. The
lower interior section of portion 114 is formed with a molded
groove 134 to define interior shoulders 136 and 138 extending about
the rear of portion 112. When assembled the heel portions 112 and
114 are pivotally connected by pins (not shown) joining plate 124
to tab arrangement 128 and plate 126 to tab arrangement 132. When
the upper portion 114 of the outer boot is pivoted to its rearward
limit, the bottom edge of portion 114 rests on shoulder 119 and the
top edge of lower portion 112 engages shoulder 138. The width of
groove 134 is greater than shoulder portion 118, so when the upper
shell portion 114 is tipped forwardly, it pivots to a degree
limited by ultimate engagement of shoulder 136 with shoulder 118.
The widths of grooves 116 and 134, which define the shoulders, are
selected such that the pivoting motion available in the
construction is in the order of 70.degree. .
The closure portion 14 of the second embodiment of the invention is
very similar to that closure previously described. However, one
important difference is that a cutout area 142 is provided in the
closure to receive an accordionlike compression member 144 of
flexible material which permits the closure 14 to change its
configuration due to the forces applied to it when the upper heel
shell portion 114 is pivoted.
Another difference between the closures of the two embodiments is
that in the construction of FIGS. 14 and 15 a groove 146 is
provided near the lower interior edge of the closure to define a
flange 148. Similarly, the toe shell 10 is provided near its upper
edge with a groove 150 to define a flange 152. When the closure 14
is buckled to the heel shell 12, flange 148 is received in groove
150, and flange 152 is received in groove 146 to securely join the
toe shell and the closure to each other and to the heel shell.
The manner of buckling the upper portion 114 of the outer boot to
the closure and the tarsal strap 76 to buckle 34 is substantially
identical to that described with respect to the outer boot of the
embodiment of FIGS. 1-13. This can be appreciated from FIG. 15.
From the foregoing discussion, it is apparent that the present
invention provides a number of advantages. A principal one is that
the skier need be precisely fitted only to the inner boot which is
considerably less expensive than the outer boot construction. The
slipperlike inner boot is flexible and conforms to irregularities
of the wearer's foot. Accordingly, a very comfortable fit is
obtained, so comfortable in fact, that the inner boot can be used
for apres-ski wear. The inner boot also provides the features of
warmth and dryness.
Since an outer boot need only be produced in relatively few sizes
to accommodate a great variety of lengths and widths of inner
boots, the outer boot becomes permanent and can be used by persons
of different foot size. Thus, for the purchaser of such a
construction, the invention offers resale possibilities.
The foregoing constructions also provide the very important
technical advantage that the foot and ankle are permanently and
firmly secured with uniform pressure distribution in the correct
skiing position within the boot. The proper positioning of the foot
and ankle results in maximum response efficiency for the skier
inasmuch as his movements are transmitted directly to the ski, and
the action of the ski is communicated to the body.
Further features of the invention are the strength and durability
of the boot construction, the ease of entry and adjustment, and its
fashionability.
The above-described constructions are illustrative of preferred
embodiments of the invention but are not intended to limit the
possibilities of insuring the features hereinbefore described. It
will become apparent to one skilled in the art that certain other
modifications may be made within the spirit of the invention as
defined by the appended claims.
* * * * *