U.S. patent number 3,644,061 [Application Number 04/846,477] was granted by the patent office on 1972-02-22 for pump apparatus.
This patent grant is currently assigned to The Gorman-Rupp Company. Invention is credited to Stanley B. McFarlin.
United States Patent |
3,644,061 |
McFarlin |
February 22, 1972 |
PUMP APPARATUS
Abstract
Pump apparatus embodying a flexible conduit which is collapsed
to effect a pumping action. In one embodiment the flexible pumping
conduit forms a priming mechanism for a centrifugal pump and the
actuating member for collapsing the conduit is connected to the
pump shaft by a drive coupling which prevents operation of the
mechanism when the pump is primed. In another embodiment the
actuating member is connected to a shaft by a spiral spring which
permits the member to shift radially with respect to the shaft.
Inventors: |
McFarlin; Stanley B.
(Jeromesville, OH) |
Assignee: |
The Gorman-Rupp Company
(N/A)
|
Family
ID: |
25298057 |
Appl.
No.: |
04/846,477 |
Filed: |
July 31, 1969 |
Current U.S.
Class: |
417/203; 415/111;
415/148; 415/169.1; 417/420; 464/77; 464/178; 310/105; 415/123;
417/199.2; 418/45; 464/89 |
Current CPC
Class: |
F04B
43/0072 (20130101); F04D 9/041 (20130101); F04B
45/08 (20130101) |
Current International
Class: |
F04D
9/04 (20060101); F04B 45/00 (20060101); F04B
45/08 (20060101); F04B 43/00 (20060101); F04D
9/00 (20060101); F04d 009/00 (); F04c 005/00 ();
F04b 017/00 () |
Field of
Search: |
;103/149 ;418/45
;417/201,202,203,420 ;192/84PM ;64/28,30 ;310/105,103 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Raduazo; Henry F.
Claims
What is claimed is:
1. Centrifugal pump apparatus comprising:
a. a casing having an impeller chamber and an inlet and an outlet
communicating with said chamber,
b. a rotatable impeller within said chamber, and
c. priming means effective to exhaust air from said chamber,
d. said priming means including:
i. a structure forming a continuous tubular conduit having a
flexible wall, an inlet opening in communication with said chamber,
and an exhaust opening,
ii. a structure for successively flexing said wall along the length
of said conduit from said inlet opening to said exhaust opening and
thereby causing a flow of fluid through said conduit, and
iii. means for moving said structures relative to one another to
exhaust air from said chamber and prime said pump apparatus.
2. Centrifugal pump apparatus as claimed in claim 1 including an
outlet flow line connected to said casing outlet, check valve means
in said line for preventing fluid flow into said casing, and means
connecting said conduit exhaust opening to said flow line at a
location downstream from said valve means.
3. Centrifugal pump apparatus as claimed in claim 1 wherein said
casing includes a passageway between said inlet opening of said
conduit structure and said impeller chamber.
4. Centrifugal pump apparatus comprising:
a. a casing having an impeller chamber and an inlet and an outlet
communicating with said chamber,
b. a rotatable impeller within said chamber,
c. fluid conduit structure having a flexible wall, an inlet opening
in communication with said chamber, and an exhaust opening,
d. structure for successively flexing said wall along the length of
said conduit structure from said inlet opening to said exhaust
opening, thereby causing fluid flow through said conduit structure
to prime said pump,
e. a rotatable shaft, and
f. means for coupling one of said structures to said shaft for
rotation therewith during priming and for operatively disconnecting
said one structure from said shaft when priming has been
completed.
5. Centrifugal pump apparatus as claimed in claim 4 wherein said
coupling means comprises a first member connected to said one
structure and a second member connected to said shaft, said members
being cooperable to establish a rotary drive transmission of
predetermined maximum torque.
6. Centrifugal pump apparatus as claimed in claim 4 wherein said
coupling means comprises means forming a magnetic drive having a
predetermined maximum torque.
7. Centrifugal pump apparatus comprising:
a. a casing having an impeller chamber and an inlet and an outlet
communicating with said chamber,
b. a rotatable shaft,
c. an impeller mounted on said shaft in said chamber,
d. a conduit,
e. said conduit having a flexible wall, an inlet opening in
communication with said chamber, and an exhaust opening,
f. structure including actuating means rotatable eccentrically with
said shaft for successively collapsing said conduit along its
length, thereby causing fluid flow through said conduit to prime
said pump, and
g. magnetic, hysteresis drive means for transmitting rotary motion
from said shaft to said actuating means, said drive means having a
maximum torque and being operable to allow said shaft to rotate
relative to said actuating means when said maximum torque is
exceeded.
8. Centrifugal pump apparatus as claimed in claim 7 wherein said
actuating means is balanced to prevent vibrations during
rotation.
9. Centrifugal pump apparatus as claimed in claim 7 wherein said
magnetic drive means comprises a first ring magnet connected to
said shaft and a second ring magnet connected to said actuating
means and spaced from said first magnet.
10. Centrifugal pump apparatus comprising:
a. a casing having an impeller chamber and an inlet and an outlet
communicating with said chamber,
b. a shaft,
c. spaced bearing means in said casing mounting said shaft for
rotation,
d. an impeller mounted on said shaft in said chamber,
e. a conduit mounted within said casing against a rigid
surface,
f. said conduit having a flexible wall, an inlet opening in
communication with said chamber, and an exhaust opening,
g. structure mounted around said shaft in position to collapse a
portion of said conduit,
h. said structure including a member positioned eccentrically of
said shaft, and
i. means for selectively coupling said member to said shaft for
rotation therewith,
j. said coupling means comprising magnetic drive means having a
maximum torque, whereby said shaft is free to rotate relative to
said member when said maximum torque is exceeded.
11. Centrifugal pump apparatus as claimed in claim 10 wherein said
member is balanced to prevent vibrations during rotation.
12. Centrifugal pump apparatus as claimed in claim 11 including an
outlet flow line connected to said casing outlet, means forming a
fluid flow connection between said conduit exhaust opening and said
flow line, and one-way check valve means in said flow line between
said casing and said fluid flow connection for preventing fluid
from returning to said casing.
13. Centrifugal pump apparatus as claimed in claim 11 wherein said
conduit is positioned between said bearing means.
14. Centrifugal pump apparatus comprising:
a. a casing having an impeller chamber and an inlet and an outlet
communicating with said chamber,
b. a rotatable shaft,
c. an impeller mounted on said shaft in said casing,
d. a pair of conduits in said casing,
e. each of said conduits having a flexible wall, an inlet opening
communicating with said chamber, and an exhaust opening,
f. structure mounted around said shaft for successively collapsing
each of said conduits along its length to create a flow of fluid
therethrough and thereby prime said pump,
g. said structure including a pair of members positioned
eccentrically of said shaft so that the throws of said member are
offset 180.degree. relative to each other, and
h. means coupling said structure to said shaft for rotation
therewith.
15. Centrifugal pump apparatus as claimed in claim 14 wherein said
coupling means comprises magnetic drive means having a maximum
torque, whereby said shaft is free to rotate relative to said
members when said maximum torque is exceeded.
16. Pump apparatus comprising:
a. first and second fluid conduit structures, each having a
flexible wall, an inlet opening and an exhaust opening,
b. a rotatable shaft,
c. means supporting said conduit structures around said shaft,
and
d. structure including first and second eccentric means adapted to
be rotated by said shaft to successively collapse said conduit
structures along their lengths to effect pumping actions,
e. said first and second eccentric means being positioned so that
their maximum throws are offset 180.degree..
17. Pump apparatus as claimed in claim 21 including coupling means
for connecting said shaft to said structure for collapsing said
conduit structures, said coupling means having a maximum torque and
being operative to permit said shaft to rotate relative to said
eccentric means when said maximum torque is exceeded.
18. Centrifugal pump apparatus comprising:
a. a casing having an impeller chamber and an inlet and an outlet
communicating with said chamber,
b. a rotatable impeller within said chamber, and
c. priming means effective to exhaust air from said chamber,
d. said priming means including:
i. fluid conduit structure having a flexible wall, an inlet opening
in communication with said chamber, and an exhaust opening,
ii. structure for successively flexing said conduit from said inlet
opening to said exhaust opening and thereby causing a flow of fluid
through said conduit structure, and
iii. means including a drive shaft for moving said structures
relative to one another,
iv. said structure for successively flexing said conduit structure
including actuating means eccentrically rotatable with said shaft,
said actuating means being balanced to prevent vibration during
rotation.
19. Pump apparatus comprising:
a. fluid conduit structure having a flexible wall, an inlet
opening, and an exhaust opening,
b. means supporting said conduit structure,
c. a rotatable shaft,
d. structure for successively collapsing said conduit structure
along its length to effect a pumping action,
e. said structure for collapsing said conduit structure including
means eccentrically positioned relative to said shaft, said
eccentrically positioned means being balanced to prevent vibrations
during rotation, and
f. means coupling one of said structures to said shaft for
rotation,
g. said coupling means being operatively positioned between said
shaft and said eccentrically positioned means, and said coupling
means having a maximum torque and being operative to disconnect
said one structure from said shaft when said maximum torque is
exceeded.
20. Pump apparatus comprising:
a. fluid conduit structure including a flexible wall, an inlet
opening and an exhaust opening,
b. a rotatable shaft,
c. means mounting said conduit structure around said shaft,
d. structure for successively collapsing said conduit structure
along its length to effect a pumping action,
e. said structure for collapsing said conduit structure including
means eccentrically positioned with respect to said shaft, said
eccentrically positioned means being balanced to prevent vibration
during rotation,
f. one of said structures being rotatable with said shaft, and
g. spiral spring means surrounding said shaft and connecting said
one structure to said shaft for movement radially thereof, said
spiral spring means being located between said eccentrically
positioned means and said shaft.
21. Pump apparatus as claimed in claim 20 wherein said
eccentrically positioned means comprises first and second eccentric
means positioned so that their maximum throws are offset
180.degree. .
Description
BACKGROUND OF THE INVENTION
This invention relates generally to the pump art, and more
specifically to pumping apparatus embodying a flexible conduit
which is collapsed to effect a pumping action. The invention is
particularly concerned with new and improved centrifugal pumping
apparatus which utilizes a flexible conduit-type pump as priming
mechanism.
A typical self-priming centrifugal pump is comprised of a
relatively large casing or hopper which has several internal
chambers and communicating flow passages. Such a casing is
constructed to define a suction chamber connected to a suction
inlet pipe, a pressure or discharge chamber connected to an outlet
pipe, and an impeller chamber or volute between the suction and
discharge chambers. A rotatable impeller is disposed within the
volute and is operable to establish a suction flow of liquid into
the suction chamber and to force the liquid out of the pump through
the discharge chamber at a desired pumping pressure. The operation
of the pump requires a reservoir of water in the casing in adequate
supply to permit priming and to maintain the prime when the suction
flow of liquid into the pump has been established.
Because of its complex construction and the necessity of
maintaining an internal supply of liquid, the casing of a
self-priming centrifugal pump as described above is large, heavy
and expensive to make. The complex internal shape of the casing
also is the cause of inefficiencies in the operation of the pump.
Since the impeller is the only part of a centrifugal pump that does
any work, the other portions of the pump through which the liquid
flows, including the casing chambers and the internal ports and
passageways, restrict the potential output and cause losses in flow
rate and pumping pressure. Another disadvantage of conventional
self-priming centrifugal pumps is that they are susceptible to
damage resulting from cavitation and from shock loads caused by
pressure surges in the connected pipes.
Straight centrifugal pumps do not maintain a residual supply of
liquid in the casing and therefore the casing construction is
simpler, less expensive and more efficient than that of a
self-priming pump. Although advantageous from the standpoint of
casing design, conventional straight centrifugal pumps present
problems in connection with priming. Such pumps are primed by
auxiliary devices which in the past have included exhaust primers
utilizing an eductor principle, piston-type hand primers, and
vane-type pumps. These devices are expensive and many are
relatively inefficient for priming purposes. Another disadvantage
is that the priming devices of the prior art are operated
independently of the associated pump and require a means of
control, such as complex electrical systems, which will permit the
devices to be shut off after the pump has been primed.
SUMMARY OF THE INVENTION
The present invention overcomes the limitations and disadvantages
of conventional centrifugal pumping apparatus by providing a new
and improved construction which is characterized by an efficient
priming mechanism. The efficiency and other advantages of the
priming mechanism are such that the pump casing can be constructed
with the simplicity of design characterizing straight centrifugal
pump casings. The pumping apparatus of the present invention is
therefore capable of operating at greater flow rates with less loss
in head and is less expensive to build than conventional
self-priming centrifugal pumps. At the same time, the new pumping
apparatus of this invention will prime faster than prior apparatus
and has the characteristic of being self-priming in that separate
operation and control of an auxiliary priming device, as is
conventional with straight centrifugal pumps, is not required.
In accordance with a preferred embodiment of the present invention,
a flexible pumping conduit has an inlet connected to the suction
area of the pump volute in which an impeller is rotatably mounted.
A cam is driven by the same shaft which rotates the pump impeller
and is adapted to collapse the tube in such a manner as to create a
pumping action. The flexible conduit and the actuating cam are
preferably mounted near the pump motor and are protected by being
placed between the motor and the impeller on the impeller shaft. As
the shaft is rotated, air from the suction or intake side of the
pump is sucked into the eye of the impeller and is forced through
the conduit to discharge, thereby effecting the desired priming
operation in an efficient manner.
A featured aspect of the preferred embodiment of the invention
resides in the manner of operatively connecting the cam to the
impeller or motor shaft. The cam is connected to the shaft so that
rotation of the cam will automatically cease when the pump has been
fully primed and is operating at its rated capacity. This preferred
arrangement avoids the disadvantages of separately controlled
auxiliary priming devices associated with conventional straight
centrifugal pumps.
Another feature of this invention resides in the connection of the
outlet of the flexible conduit to the discharge side of the pump
and the provision of a one-way check valve between the outlet
connection of the conduit and the pump impeller. The check valve
prevents air from the discharge side of the pump from being pulled
into the suction side while the pump is operated. Another advantage
of this preferred arrangement, including the provision of the check
valve in the discharge line of the pump, is that surge pressures
are absorbed in the discharge pipe rather than in the pump casing
itself, thereby preventing the casing from being damaged.
An important advantage of the present invention is that it
simplifies the problems involved in designing and constructing
centrifugal pumps to suit a user's specific requirements. The
ability of conventional self-priming pumps to prime efficiently
depends upon several factors including the size of the impeller,
its rotative speed, and the geometry of the casing in respect to
the cutwaters. A change in the impeller size and speed or the
casing geometry to adapt the pumping unit to specific pumping needs
could result in a complete loss or decrease in efficiency of the
priming ability of the pump. As a consequence, a manufacturer of
conventional self-priming pumps has been required in connection
with pumps of each size to manufacture and stock many constructions
having different shapes, impeller sizes and priming operations. The
present invention makes it possible to furnish a pump having a
standardized construction which can be readily modified by changing
its rotative speed, diameter of impeller, etc., to suit specific
pumping requirements without regard to the effect of such changes
upon the priming ability of the pump.
As will be apparent from the following disclosure, the collapsible
chamber, flexible conduit-type pump comprising one aspect of the
invention is adapted for independent use as a pumping apparatus
capable of handling fluids and semifluids, including liquids,
gases, powders, liquids which contain solids, and the like. The
efficiency and operating characteristics of the mechanism are
enhanced by a preferred construction in which the cam is mounted in
a novel manner for radial movement on its actuating shaft. This
arrangement avoids pulsating, uneven flow through the flexible
conduit as has been a characteristic of conventional pumping
mechanisms of a similar type. The preferred manner of mounting the
cam on its actuating shaft also avoids sharp increases in pressure
and consequent rupture of the conduit such as can occur with many
conventional apparatus.
Still other features and advantages and a full understanding of the
invention will be had from the following detailed description taken
in conjunction with the accompanying drawings.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a cross-sectional view taken along the line 1--1 of FIG.
2 of a centrifugal pump constructed in accordance with a preferred
embodiment of the present invention;
FIG. 2 is a cross-sectional view taken generally along the line
2--2 of FIG. 1;
FIG. 3 is a cross-sectional view on an enlarged scale taken on the
line 3--3 of FIG. 1;
FIG. 4 is an elevational view of a flexible pumping conduit
embodied in the construction of FIG. 1;
FIG. 5 is a cross-sectional view of another embodiment of the
present invention;
FIG. 6 is a cross-sectional view taken generally on the line 6--6
of FIG. 5; and
FIG. 7 is a cross-sectional view showing a modification of the
centrifugal pump construction of FIGS. 1-3.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, and to FIGS. 1-4 in particular, the
centrifugal pumping apparatus constructed in accordance with a
preferred embodiment of the present invention is generally
designated by reference numeral 10. The pumping apparatus 10
includes a casing 11 having a portion 12 which defines an impeller
chamber or volute 13, a hub portion 14 extending from the portion
12, and a pedestal 15 which is bolted to the portion 12 around the
hub 14.
A member 16 is disposed within the casing portion 12 to define an
end wall of the volute or impeller chamber 13. The member 16 has a
neck portion 17 which is threaded into the inner end of the hub 14,
a radially extending wall 18 and an outer peripheral flange 19
which engages the inner surface of the casing portion 12. A
suitable O-ring seal 20 is disposed between the flange 19 and the
adjacent wall of the casing portion 12. The radial wall 18 of the
member 16 is spaced from the end of the hub 14 to define an annular
chamber 25. Passageways 26 (only one of which is shown) through the
radial wall 18 communicate the chamber 25 with the central portion
of the impeller chamber 13.
The pump volute 13 has a tangentially communicating discharge
passage 30 which terminates at a discharge port 31. An outlet pipe
32 is adapted to be connected to the discharge port 31. The casing
11 also includes an inlet port 33 which communicates with the
center of the volute 13 on the axis of the casing 11. A suction
inlet pipe (not shown) is adapted to be connected to the port
33.
A vaned impeller 35 is disposed within the chamber 13 on the end of
a shaft 36 which is adapted to be driven by a motor or other power
source (not shown). The shaft 36 extends through and is rotatably
supported within the hub 14 of the casing by sets of spaced
bearings 37, 38. A sealing assembly 39 is provided around the inner
end of the shaft 36 inside the neck portion 17 of the member
16.
When the pump shaft 36 is actuated to rotate the impeller 35, an
area of reduced pressure is created in the eye 40 of the impeller
adjacent the suction port 33. Assuming that the pump has been
primed, atmospheric pressure acting on the liquid to be pumped
forces the liquid into the eye of the impeller 35 to establish a
suction flow of liquid into the pump. The liquid entering the
suction port 33 is entrained in the blades of the impeller 35 and
is centrifugally thrown into the surrounding channel of the volute
13, thereby decreasing the velocity of the liquid and increasing
the pressure. The liquid in the volute 13 is exhausted from the
pump through the passageway 30, the outlet port 31 and the pipe
32.
The mechanism for priming the pump 10 is mounted within the hub 14
between the bearings 37, 38 and is generally designated by
reference numeral 45. The priming mechanism 45 is shown as
including a pair of adjacent, flexible pumping conduits 46, 47
which may be made of an elastomeric or rubberlike material. Each of
the pumping conduits 46, 47 may be of any desired length so as to
extend around the inside of the hub 14 any desired number or
fractional number of turns. Each of the conduits 46, 47 has a
flanged inlet port 48 at one end of the conduit and a flanged
outlet port 49 at the other end. The conduits are mounted around
the inside of a ring 50 which is fitted within the hub 14. As
shown, the ring 50 has openings for receiving the flanges of the
inlet and outlet ports 48, 49, respectively.
The inner wall of the hub 14 is formed with a groove or recess 51
which communicates the inlet openings 48 of the conduits 46, 47. A
passageway 52 extends longitudinally through the wall of the hub 14
between the chambers 25, 51. A second recess or groove 53 in the
inner wall of the hub 14 forms a chamber communicating the outlet
openings 49 of the conduits 46, 47. An outlet opening 54 is formed
through the wall of the hub 14 into the chamber 53 and is adapted
to receive the end of a pipe 55 which extends into connection with
the pump discharge pipe 32. It will be understood that the chamber
51 can be ported through an opening in the wall of the hub 14
similar to the opening 54 and that the opening can be connected to
the suction area of the volute 13 by an external hose or conduit.
An external connection between the chamber 51 and the inlet side of
the pump may be desired in applications where the pump is intended
to handle materials that might clog the internal passage 52 leading
to the priming mechanism 45.
The flexible conduit 46 is wrapped around a pressure ring 60 which
has a smaller diameter than the ring 50 and is adapted to oscillate
or orbit around the inside of the ring 50 to collapse the conduit
46. The pressure ring 60 is oscillated by a cam 61 which is mounted
for rotation with the impeller shaft 36 eccentric to its axis. The
cam 61 is rotatable within the pressure ring 60 and any suitable
form of bearing structure, such as the illustrated needle bearings
62, roller bearings, ball bearings, sleeve-type bearings or the
like, are provided between the outside of the cam and the inner
surface of the ring.
The structure for effecting a pumping action of the flexible
conduit 47 is identical to that described in connection with the
conduit 46 and includes a pressure ring 63, a rotatable cam 64
eccentrically mounted on the shaft 36 and bearing structure 65
between the cam and the ring 63. As shown, the assembly of the
adjacent conduits 46, 47, the oscillatable pressure rings 60, 63,
and the cams 61, 64 is contained within a retaining member 66.
As will be apparent from FIG. 1, the cams 61, 64 are mounted within
the retainer 66 so that the throw of the cam 61 is offset
180.degree. with respect to the throw of the cam 64. The provision
of a pair of offset cams 61, 64 eliminates the undesirable
vibrations which would occur at high rotative speeds with a single
eccentrically mounted cam. Another advantage of the illustrated
construction is that the use of two priming conduits 46, 47
increases the priming capacity of the pump while permitting the use
of conduits having relatively small flow passages. In another
embodiment of the invention (not shown), the pumping conduit 47 and
the associated actuating mechanism including the cam 65 is
eliminated and the cam 61 is counterbalanced to eliminate
vibrations.
In accordance with a preferred embodiment of the invention, each of
the cams 61, 64 is operatively coupled to the shaft 36 by
torque-limiting structure which prevents operation of the priming
mechanism 45 after the pump 10 has been primed and is operating at
rated capacity and head. The diagrammatically illustrated,
torque-limiting structure is a magnetic, hysteresis drive which
utilizes the magnetic field of a rotating permanent magnet to drive
the material of a driven member through a hysteresis loop. As
shown, a permanent ring magnet 70 is carried by a sleeve 71 which
is fixed to the shaft 36. A driven magnet ring 72 formed of a
hysteresis alloy is mounted around the permanent magnet 70 and is
secured to the cams 61, 64. The two ring magnets 70, 72 are
separated by a small radial air gap. The follower magnet 72 is
magnetized by the presence of the permanent magnet 70 and is
rotatable therewith provided the maximum torque of the magnetic
drive is not exceeded. When the maximum torque of the drive is
exceeded, the follower magnet 72 and the connected cams 61, 64 are
no longer caused to rotate and further operation of the priming
mechanism 45 is prevented.
The operation of the pumping apparatus forming one embodiment of
this invention will be largely apparent from the foregoing
description. At the start of the priming cycle when the pump volute
13 is dry, the cams 61, 64 of the priming mechanism 45 are coupled
to the shaft 36 for rotation by the magnetic drive comprising the
ring magnets 70, 72. Rotation of the eccentrically mounted cams 61,
64 within the pressure rings 60, 63 serves to oscillate the
pressure rings and this oscillating motion results in the walls of
each flexible pumping conduit 46, 47 being collapsed and pressed
together at a moving location proceeding from one end of the
conduit to the other. A vacuum is created in each conduit behind
the collapsed portion, whereby the air in the volute 13 is sucked
into the inlet openings 48 of the conduits through the openings 26,
the chamber 25, the hub passage 52 and the chamber 51. At the same
time, a positive pumping pressure is created in the conduits 46, 47
in advance of the collapsed portions, whereby the air in the
conduits is forced out through the outlet openings 49 into the
chamber 53 and through the pipe 55 to the pump discharge pipe 32.
This pumping action of the priming mechanism 45 is continued until
the air within the volute 13 has been exhausted and a suction flow
of liquid has been established into the volute 13 through the inlet
opening 33.
When the pump has been fully primed and a suction flow of liquid
into the pump inlet has been established, the resistance of the
liquid to be pumped through the conduits 46, 47 and forced through
the pipe 55 into the pipe 32 exceeds the maximum torque of the
magnetic drive 70, 72. At this point rotation of the magnet ring 72
will stop to effectively uncouple the priming mechanism 45 from the
drive shaft 36. The priming mechanism will remain inoperative until
such time as the resistance to flow through the pumping conduits
falls below the maximum torque of the drive 70, 72, whereupon the
ring 72 will again rotate with the ring 70. The provision of the
structure for stopping operation of the priming mechanism 45 when
priming has been completed has the advantage of improving the all
over efficiency of the pumping apparatus 10 by eliminating the
torque load on the drive motor which would otherwise be imposed by
operation of the priming mechanism during the pumping cycle. In
addition, the life of the priming mechanism 45 including the
conduits 46, 47 is extended by stopping the pumping action of the
conduits during the period that there is a suction flow of liquid
into the pump through the impeller.
In accordance with the illustrated embodiment of the invention, a
one-way check valve 75 is provided in the discharge pipe 32 between
the pump outlet port 31 and the connection of the pipe 55 to the
pipe 32. As generally explained above, the check valve 75 prevents
air in the discharge pipe from returning to the volute 13 of the
pump which would impair the desired suction within the volute
necessary for establishing the suction flow of liquid. In addition,
the check valve 75 confines surge pressures to the discharge piping
and prevents such pressures from damaging the pump casing 11.
Reference is now made to the second preferred embodiment of the
invention illustrated in FIGS. 5 and 6 which also comprises a
flexible conduit-type pumping arrangement. The illustrated pumping
apparatus 80 is comprised of a casing 81 having a generally
cylindrical sidewall 82 and end walls 83, 84. A member 86 formed
with a pair of externally ported passages 87, 88 is secured to the
casing wall 82. The walls 82-84 define a casing chamber 89. A drive
shaft 90 extends into the chamber 89 of the casing 81 and is
mounted for rotation by sets of roller bearings 91 in the end walls
83, 84.
A pair of eccentrically mounted cams 95, 96 are disposed within the
casing chamber 89 and are connected to the shaft 90 for rotation
therewith. As shown, the cams 95, 96 are separated by a spacer
member 97. Each of the cams 95, 96 is coupled to the shaft 90 by
spiral springs 98, 99, respectively. The spring connections 98, 99
permit the cams 95, 96 to shift radially with respect to the shaft
90 under conditions to be more fully explained. In the illustrated
embodiment, the cams 95, 96 are mounted on the shaft 90 so that the
throw of the cams are offset 180.degree. from each other in order
to eliminate vibrations. In another embodiment (not shown), a
single cam is mounted on the shaft and the cam is counterbalanced
to eliminate vibrations.
Pressure rings 100, 101 are mounted around the cams 95, 96,
respectively, by bearing structure 102 which permit the cams to
rotate within the pressure rings. As shown, the bearing structure
102 comprises strips of Teflon or the like which extend around the
outside of each cam in engagement with the surrounding pressure
ring. In other embodiments of the invention, the bearing structure
may comprise ball bearings, roller bearings, needle bearings or the
like.
A flexible pumping conduit 103 formed of an elastomeric or
rubberlike material is engaged between the pressure ring 100 and
the inner surface of the casing wall 82. A similar conduit 104 is
engaged between the pressure ring 101 and the sidewall of the
casing 81. Both pressure rings 100, 101 have a diameter in relation
to the inner diameter of the casing wall 82 such that the pumping
conduits 103, 104 will be collapsed in one portion and allowed to
expand to a maximum size in a diametrically opposed portion as the
pressure rings are caused to orbit around the inside of the casing
wall by rotation of the cams.
Each of the pumping conduits 103, 104 has a neck portion 105 at one
end and a neck portion 106 at the other end which define inlet and
outlet openings to the conduit. The neck portions 105 of the
pumping conduits are retained within passages 107 which extend
through the casing wall 82. The neck portions 106 are similarly
retained in passages 108 through the casing wall 82. The casing
member 86 is formed to define a chamber 109 at the inner end of the
passage 88 which communicates the openings through the conduit
necks 105. The casing member 86 is also formed to define a chamber
110 at the inner end of the passage 89 which communicates the
openings through the conduit necks 106.
The strength of the springs 98, 99 is sufficient to hold the cams
95, 96 in the illustrated eccentric positions and to cause the cams
to rotate with the shaft 90 during normal operation of the pump.
During such operation, the cams 95, 96 are rotated within the
pressure rings 100, 101 and cause the rings to orbit around the
inside of the casing wall 82. As a result, each pumping conduit
103, 104 is progressively collapsed against the sidewall from one
end of the conduit to the other. A suction is created in each
pumping conduit behind the collapsed area to suck material into the
communicating opening of the conduit through the casing passage. A
pumping pressure is created in advance of the collapsed portion to
force the material through the conduit out of the other outlet and
casing passage. It will be apparent that the shaft 90 can be
rotated in either direction to suck material into the casing
passage 88 and force it from the passage 89 or to suck material
into the passage 89 and force it from the passage 88.
The pumping apparatus 80 is suitable for handling liquids, gases,
liquids which contain solids, powdered material, and the like. The
described manner of connecting the cams 95, 96 to the shaft 90 by
the springs 98, 99, respectively, enables such materials to be
pumped smoothly through the apparatus at high velocities without
pulsations and obtains other important advantages. If a solid piece
of material of relatively large size should enter either of the
pumping conduits, the associated cam will shift radially of the
shaft 90 and so that it can continue to rotate without being
damaged and without crushing the piece of material. The ability of
the cams to shift radially on the shaft 90 also prevents the
creation of undesirably large pressures in the pumping conduits
which could result in their being ruptured. The operation of many
collapsible chamber pumps of the prior art is such that pressure in
the flexible conduit increases exponentially with volume, and this
characteristic has limited the useful capacity of the pumps. The
apparatus of the present invention can be constructed so that the
cams will shift to cause a decrease in pressure as the volume
increases. By changing the strength of the springs 98, 99, it is
also possible to provide for constant pumping pressure or pressures
which will increase with volume. It will thus be seen that the
pumping apparatus 80 can be constructed to meet a wide range of
pumping requirements.
It is to be understood that the invention is not limited to a
flexible conduit-type pumping arrangement embodying pairs of offset
cams eccentrically mounted on a drive shaft. As explained above in
connection with the mechanisms 45 and 80 respectively illustrated
in FIGS. 1-3 and FIGS. 4, 5, the provision of pairs of offset cams
eliminates vibrations occurring with a single eccentrically mounted
cam at high rotative speeds, for example, speeds in excess of about
400 to 500 r.p.m. The same advantage of eliminating vibrations can
be achieved by use of a single cam which is suitably
counterbalanced. Another preferred arrangement which incorporates a
single pumping conduit and a balanced cam constructed to avoid
vibrations is illustrated in FIG. 7.
The construction 10' shown in FIG. 7 is illustrated as a
modification of the pumping apparatus 10 of FIGS. 1-3 and includes
a priming mechanism 45' mounted around the drive shaft 36 within
the hub 14 of the pump casing 11. The priming mechanism 45' is
comprised of a single conduit 46 in the form previously described
which is mounted within the ring 50. The conduit 46 extends around
a pressure ring 120 which has a smaller diameter than the ring 50
and is adapted to oscillate or orbit around the inside of the ring
50 to collapse the conduit 46. As shown, the ring 120 has an inner
bearing liner or sleeve 121 formed of Teflon or the like. Other
alternative bearing structure such as described in connection with
FIGS. 1-3, 5 and 6 can be provided in place of the sleeve 121.
The pressure ring 120 is oscillated to collapse the conduit 46 and
effect a pumping action by a cam 125 which is operatively connected
to the drive shaft 36 in any suitable manner, such as by the torque
limiting, magnetic drive of FIGS. 1-3 or the spiral spring of FIGS.
5, 6. In accordance with this embodiment of the invention, the
single cam 125 is constructed to prevent vibrations from occurring
during rotation. As shown, the cam 125 is substantially triangular
in shape and has portions 126, 127 which are equidistant from the
center of rotation and engage the bearing sleeve 121 at spaced
locations. The cam 125 has a third portion 128 which has a larger
radius than the portions 126, 127 and is adapted to progressively
collapse the conduit 46 as the cam is rotated. The outer peripheral
portions 129 of the cam 125 between the lands defined by the cam
portions 126-128 are spaced from the inside of the bearing sleeve
121.
The described shape of the cam 125 is effective to substantially
eliminate vibrations even at high rotative speeds in excess of 500
r.p.m. Since the provision of a single-balanced cam and pumping
conduit arrangement significantly reduces the number of operating
parts required in the double cam and conduit arrangement as shown
in FIGS. 1-3, a construction such as shown in FIG. 7 may be
preferred in many applications. It will be apparent that the
single-balanced cam construction can also be employed with
advantage in place of the double cams in the embodiment of FIGS. 5
and 6.
Many other modifications and variations of the invention will be
apparent to those skilled in the art in the light of the foregoing
disclosure. Therefore, it is to be understood that, within the
scope of the appended claims, the invention can be practiced
otherwise than as specifically shown and described.
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