U.S. patent number 3,642,008 [Application Number 04/866,630] was granted by the patent office on 1972-02-15 for ground electrode and test circuit.
This patent grant is currently assigned to Medical Plastics, Inc.. Invention is credited to Lee R. Bolduc.
United States Patent |
3,642,008 |
Bolduc |
February 15, 1972 |
GROUND ELECTRODE AND TEST CIRCUIT
Abstract
An electrical-surgical machine using high-frequency currents
connected to an active electrode and a patient ground plate
electrode. The ground plate electrode is a one-piece disposable
flexible sheet member having an electrical conductive skin
releasably attached to a clamp connected to a line leading to the
electrical-surgical machine. A circuit-testing unit checks the
entire circuit, including the electrical connection between the
patient and ground plate electrode, as well as the electrical
connection between the clamp and the ground plate. The releasable
clamp has a pair of spaced flat electrical contacts in surface
engagement with the electrical conductive skin of the ground
electrode. One form of the clamp has a pair of plate contacts
attached to and pivotally mounted on flat electrically insulative
covers.
Inventors: |
Bolduc; Lee R. (Minneapolis,
MN) |
Assignee: |
Medical Plastics, Inc.
(Minneapolis, MN)
|
Family
ID: |
27117152 |
Appl.
No.: |
04/866,630 |
Filed: |
October 15, 1969 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
762582 |
Sep 25, 1968 |
|
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Current U.S.
Class: |
607/152; 324/601;
606/32 |
Current CPC
Class: |
A61B
18/16 (20130101); H02H 11/001 (20130101); G01R
31/52 (20200101); A61N 1/04 (20130101); G01R
31/50 (20200101); G01R 31/54 (20200101); A61B
5/30 (20210101); A61B 5/274 (20210101); H01R
12/59 (20130101); H01R 11/24 (20130101) |
Current International
Class: |
A61B
18/16 (20060101); A61B 18/14 (20060101); A61B
5/04 (20060101); A61B 5/0408 (20060101); A61B
5/0416 (20060101); A61N 1/04 (20060101); H01R
11/24 (20060101); H01R 11/11 (20060101); G01R
31/02 (20060101); H02H 11/00 (20060101); A61b
017/36 (); A61n 003/00 (); G01r 027/02 () |
Field of
Search: |
;128/416,422,303.14,303.13,404,2.1,419P,2.6A ;324/51,62
;339/255P,174,261 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Gaudet; Richard A.
Assistant Examiner: Mitchell; J. B.
Parent Case Text
CROSS REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of U.S. Pat. application
Ser. No. 762,582 filed Sept. 25, 1968.
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. In combination: an electrode having a base and electrically
conductive skin means secured to at least one side of the base,
clamp means releasably attached to a portion of the electrode, said
clamp means having at least two separated electrical contact
members, means to hold the contact members in surface engagement
with separate portions of the electrically conductive skin means,
and means cooperating with the electrode to prevent accidental
separation of the clamp means from the electrode, and electric
circuit means connected to the contact members of the clamp means
for testing the electrical connections between the electrically
conductive skin means of the electrode and the separate contact
members of the clamp means, said circuit means adapted to be
connected to a source of electric power to provide electric energy
to the circuit means to test said electrical connections.
2. The combination of claim 1 wherein: the means cooperating with
the electrode to prevent accidental separation of the clamp means
from the electrode comprise means on said clamp means engageable
with a turned flange of said electrode.
3. The combination of claim 1 wherein: the circuit means comprises
a low-voltage circuit connected to and completed through said
contact members and electrically conductive skin means, a relay
having a coil and switch contacts, said coil located in said
low-voltage circuit, a high-voltage circuit containing said switch
contacts and connected to the contact members of the clamp means
whereby when the low-voltage circuit is completed in the coil, it
is energized closing the switch contacts to complete the
high-voltage circuit to the electrode.
4. The combination of claim 3 wherein: the low-voltage circuit
includes signal means providing a recognizable indication when the
high-voltage circuit is open.
5. The combination of claim 1 wherein: the circuit means has a
first circuit connected to the separate contact members, a second
circuit connected to at least one of the contact members, and means
operable on completion of the first circuit to close the second
circuit.
6. The combination of claim 5 wherein: the first circuit is a
low-voltage circuit and the second circuit is a high-voltage
circuit.
7. The combination of claim 5 wherein: the means operable on
completion of the first circuit to close the second circuit
includes relay means having a control element in the first circuit
and switches in the second circuit operable by the control element
so that on completion of the first circuit the control element will
close the switches thereby closing the second circuit.
8. The combination of claim 1 wherein: said electrode has hole
means and the means cooperating with the electrode to prevent
accidental separation of the clamp means from the electrode
comprise projection means extended through said holes means.
9. The combination of claim 1 wherein: the means cooperating with
the electrode to prevent accidental separation of the clamp means
from the electrode comprise at least one projection extended
through a hole in the electrode and cooperating with the contact
members to hold the clamp means in assembled relation with the
electrode.
10. The combination of claim 1 wherein: the clamp means has a cover
means located over the contact members, said contact members
secured to a portion of the cover.
11. In combination: an electrode having a base, a first
electrically conductive skin and a second electrically conductive
skin spaced from the first skin, said first and second skins
secured to said base and adapted to contact a body, clamp means
releasably attached to a portion of the electrode, said clamp means
having first electrical contact means engageable with the first
skin and second electrical contact means engageable with the second
skin, means holding the first and second contact means in
engagement with said skins, and means cooperating with the
electrode to prevent accidental separation of the clamp means from
the electrode, and electric circuit means connected to the first
and second contact means of the clamp means for testing the
electrical connections between the electrically conductive skin
means of the electrode and the separate contact means of the clamp
means and for monitoring the electrical conductivity of the
electrical connections between a body and the portions of the first
and second skins in engagement with the body, said circuit means
adapted to be connected to a source of electric power to provide
electric energy to the circuit means to test said electrical
connections.
12. The combination of claim 11 wherein: the means cooperating with
the electrode to prevent accidental separation of the clamp means
from the electrode comprise means on said clamp means engageable
with a turned flange of said electrode.
13. The combination of claim 11 wherein: said circuit means
includes an electric power source, a meter connected to the power
source, and a switch operable to couple the meter and power source
in series with the first skin and second skin.
14. The combination of claim 13 wherein: said power source is a
battery and said test circuit includes a variable resistance
operable to calibrate the power output of the battery.
15. The combination of claim 11 wherein: the circuit means includes
a line that continuously connects at least one conductive skin to
ground and a test circuit for monitoring the conductivity of the
electrical connection between the patient and the portions of the
first and second skins in engagement with the patient.
16. The combination of claim 11 wherein: said clamp means has a
first lever with a forward portion connected to the first contact
means and the second contact means, a second lever, means pivotally
connecting the first lever with the second lever, and biasing means
urging forward portions of the first lever and second lever toward
each other.
17. The combination of claim 16 wherein: the first lever has a
generally flat forward portion and an upwardly and outwardly
directed rear portion.
18. The combination of claim 11 wherein: the means cooperating with
the electrode to prevent accidental separation of the clamp means
from the electrode comprise at least one projection extended
through a hole in the electrode when the clamp is attached to the
electrode.
19. The combination of claim 18 wherein: the clamp means has two
spaced projections extended through spaced holes in the electrode
when the clamp is attached to the electrode.
20. The combination of claim 11 wherein: said circuit means
includes an indicator means operable to provide a readable signal
in response to the electrical connections between the electrical
contact means and the first and second skins and the electrical
connection between the body and the first and second skins.
21. The combination of claim 20 wherein: said indicator means is an
electrical meter.
22. The combination of claim 11 wherein: the means cooperating with
the electrode to prevent accidental separation of the clamp means
from the electrode comprises at least one projection extended
through a hole in the electrode between the first skin and the
second skin when the clamp means is attached to the electrode, said
projection being located between the first contact means and second
contact means, whereby the projection aligns each contact means
with a skin.
23. The combination of claim 11 wherein: the first skin and the
second skin are longitudinally aligned relative to each other and
secured to one side of the base, said skins being separated from
each other along the longitudinal center of the electrode.
Description
BACKGROUND OF INVENTION
In 1907, Pozzi demonstrated fulguration as a cure for malignant
disease to the Paris Academy of Medicine, using an Oudin resonator
and unipolar current of a frequency around half a million cycles
per second. His results were by no means uniform, and it was left
to Iredell and Turner, in 1919, to demonstrate true diathermy by
providing a plate, 6 by 12 inches, for the return circuit. They
showed that the effects of the treatment were entirely due to heat
destruction of tissues and were first to use a water pipe to ground
both the indifferent electrode and the patient. This contribution
to safety has remained until the present day. In use, heat is
developed at both the active electrode and the indifferent or
ground electrode, commonly a lead plate, in surface contact with
the skin of a patient. The heat generated is inversely proportional
to the square area of these electrodes. The ground electrode must
be of a certain size and has to make uniform contact all over its
surface so that the heat is diffused over a wide area. If the
ground electrode has point contacts, the patient can be severely
burned. In some instances, two ground electrodes are used at the
same time to insure adequate grounding of the patient.
Efficient functioning and safety of electrical-surgical machines
depends upon an unimpaired return of current via the indifferent
ground electrode and its cable. If this fails, then the current
will choose the next best route, which will mean a short circuit to
ground with a consequent risk of a diathermy burn. Some machines
are equipped with a ground test stud that requires the operating
staff, before each operation, to check the circuit. This system
only monitors the continuity of the cable and its attachment to the
ground electrode. It does not monitor the electrical contact and
conductivity between the ground electrode and the patient.
Various materials are used for the ground plate electrodes. The
material should be a good conductor and easily malleable. Lead
plates have been the most practical to use. Some plates have been
made of stainless steel, zinc and tin, as suggested by Ruben, U.S.
Pat. No. 1,973,911, and Wappler, U.S. Pat. No 1,662,446.
Copending U.S. Pat. application, Ser. No. 711,949, now U.S. Pat.
No. 3,543,760 describes a disposable ground plate electrode and
clamp usable with an electrical-surgical unit for cautery,
fulguration, electrocoagulation, and like surgical procedures. This
ground plate electrode has a continuous electrical conductive
aluminum skin secured to an insulated base. The clamp has a
substantially flat surface adapted to be positioned in surface
engagement with the aluminum skin to insure an effective electrical
connection between the clamp and the electrical conductive skin of
the ground plate. This ground plate electrode cannot be used to
check the electrical conductivity between the electrode and the
skin of the patient.
SUMMARY OF INVENTION
The invention relates to an electrical continuity testing circuit
to test the electrical connections between a clamp and a ground
plate electrode and electrical conductivity between the ground
plate electrode and the patient, as well as the circuit of a cable
attached to the clamp. The ground plate electrode is a disposable
sheet member having an electrical conductive skin which can be
separated in two sections. The clamp has a pair of spaced
electrical contact members with flat surfaces clamped into surface
engagement with the separate sections of the ground plate
electrode. One form of the clamp has cover members which support
and insulate the electrical plate contacts. The test circuit uses
low-voltage power and an indicator to check the electrical contact
between the clamp and ground plate electrode and the continuity of
the cable between the clamp and electrical-surgical machine. One
form of the test circuit uses a split ground plate electrode with a
bipolar clamp in a circuit test loop, including a battery and meter
to check the electrical resistivity between the patient and ground
plate electrode. In another form of the test circuit, the circuit
includes a control operative in response to a completed test
circuit to automatically connect the ground plate electrode to a
high-voltage circuit.
IN THE DRAWINGS
FIG. 1 is a diagrammatic view of the electrical-surgical unit
equipped with the ground plate electrode and connector of the
invention used on a patient lying on an operating table;
FIG. 2 is a perspective view of the releasable connector attached
to an edge of the ground plate electrode;
FIG. 3 is a side view of one form of the connector of FIG. 2,
partly sectioned, in assembled relation with a ground plate
electrode;
FIG. 4 is an electrical diagram of a test and control circuit,
bipolar clamp, and ground plate electrode;
FIG. 5 is a plan view, with parts broken away, of another form of
the connector;
FIG. 6 is an enlarged sectional view taken along the line 6--6 of
FIG. 5;
FIG. 7 is a diagrammatic view of an electrical-surgical unit having
a split ground plate electrode attached to a bipolar clamp
connected to a circuit testing unit;
FIG. 8 is an enlarged sectional view taken along the line 8--8 of
FIG. 7;
FIG. 9 is an enlarged sectional view taken along the line 9--9 of
FIG. 7;
FIG. 10 is a side view, partly sectioned, of the bipolar clamp of
FIG. 7;
FIG. 11 is an enlarged plan view of the circuit testing unit and
cable male connector;
FIG. 12 is an electrical diagram of the testing circuit, bipolar
clamp, and split ground plate electrode of FIG. 7;
FIG. 13 is a plan view of a split ground plate electrode having a
clamp locator hole with parts broken away;
FIG. 14 is a plan view of a bipolar clamp attached to a split
ground plate electrode;
FIG. 15 is a side view of the clamp;
FIG. 16 is an enlarged sectional view taken along the line 16--16
of FIG. 15;
FIG. 17 is an enlarged sectional view taken along the line 17--17
of FIG. 14;
FIG. 18 is an enlarged sectional view taken along the line 18--18
of FIG. 14; and
FIG. 19 is a sectional view similar to FIG. 17 showing a
modification of the clamp.
Referring to the drawings, there is shown in FIG. 1 an
electrical-surgical unit, indicated generally at 10, illustrated in
an operating environment theater on a patient 11 lying on a table
12. Table 12 is supported on floor 13 by an upright base 14 to
locate the patient in a convenient position for surgeon 16.
The electrical-surgical unit 10 uses high-frequency current from a
portable transformer 17 connected to power supply lines 18 and to
an active electrode 19 by a cable or line 20. The circuit through
the patient 11 is completed with a ground plate electrode 21
located in contact with an area of the skin of the patient. A line
or cable 22 is connected to the electrode 21 through a releasable
connector or clamp, indicated generally at 23. Connector 23 is
clamped to the ground plate electrode 21 to complete the electric
circuit to the transformer 17. The opposite end of line 22 is
connected to a test and control circuit, indicated generally at 24,
carried by the transformer 17. In use, the surgeon 16, prior to
operative use of the active electrode 19, will visually observe a
light 63 on the test and control circuit to see if the releasable
connector 23 is in electrical contact with the ground plate
electrode 21 and determine if high voltage is present in the
operating circuit.
Referring to FIGS. 2 and 4, there is shown the disposable ground
plate electrode 21 as having a flat base 26 covered with an
electrically conductive skin 27. Plate 21 has an end flange or flap
28 folded over forming a stop edge 29. The base can be impregnated
with a plastic material which bonds the skin 27 to the top of the
base. The skin is an electrically conductive material, as sheet
metal or aluminum foil. The ground plate electrode 21 is described
in detail in copending U.S. application Ser. No. 711,949, filed
Mar. 11, 1968, now U.S. Pat. No. 3,543,760.
The releasable connector 23 functions to provide an electrical
connection between the cable 22 and the ground plate electrode 21.
Connector 23, shown in FIGS. 2 and 4, has a C-clamp 31 pivotally
carrying a pair of angularly disposed levers 32 and 33. As shown in
FIG. 2, lever 32 has separated contact plates 34 and 36 and
rearwardly directed conductor arms 34A and 36A separated with
plastic or other nonelectrically conductive material 37. Lever 33
may have similar separated plates formed with a rearwardly directed
lip 38A to hold the contact plates 34 and 36 in flat surface
engagement with the electrically conductive skin 27 of the ground
plate electrode 21.
Referring to FIG. 3, there is shown a modified conductor 23A having
a plate 36A carrying a downwardly directed projection or finger 39
extended through a hole 41 in plate electrode 21 and hole 42 in the
lip 38A. The other contact plate 34 may also have a similar
projection or finger located in aligned holes in plate electrode 21
and the separated bottom lip. The center of the clamp between
plates 34 and 36 can be made with a projection adapted to pass
through a center hole in the ground plate. The projections
positively lock the releasable connector 23A to the ground plate
electrode 21 so that it cannot be accidentally removed or partially
separated from the plate electrode 21.
The entire connectors 23 and 23A and exposed portions of the levers
32, 32A and 33, 33A are coated with a plastic insulative material
so that the connectors cannot short out the ground plate electrode
21 causing burning of the patient. The lines 43 and 44 from the
cable 22 are connected to the terminal portions of the conductors
34A and 36A, respectively, as shown in FIG. 2.
Referring to FIG. 4, there is shown connector 23 in assembled
relation with the ground plate electrode 21 along with the test and
control circuit 24. The transformer 17 provides the circuit 24 with
a low-voltage source 46 and a high-voltage source 47. Line 48
connects a coil 49 of a relay 51 to the low-voltage source 46. The
coil 49 is connected to line 43 leading to the conductor arm 34A. A
manually operated control switch 52 interposed in the line 48
between the coil 49 and the low-voltage source 46 controls the
circuit for the low test voltage and the circuit for the high
voltage. The low-voltage circuit is completed with a line 53
connected to the line 44 leading to the opposite conductor arm 36A
of the connector 23. Relay 51 has three contacts 54, 55, and 56,
and a pair of movable switching elements 57 and 58 operably
associated with the coil 49. Switching element 57 is connected with
a line 59 to the line 43. Switching element 58 is connected with a
line 61 to the line 44. The contact 54 is connected to a line 62
which leads to the low-voltage line 48. A light 63 is interposed in
the line 62 to indicate an improper or insulated electrical
connection between the connector 23 and ground electrode 21. The
light 63 may be replaced with an electrically operated
sound-producing device or other signal means to provide a sensing
signal indicating a defective electrical connection between the
connector 23 and the ground electrode 21. Both contacts 55 and 56
are connected to the high-voltage line 64 to complete one line of
the high-voltage circuit. The high-voltage circuit is completed
through the patient 11, the ground electrode 21, and line 20.
In use, the switch 52 is closed connecting the low-voltage source
46 to the connector 23. With the relay 51 in its normal position,
the switching elements 57 and 58 are out of engagement with the
contacts 55 and 56. The element 58 engages the contact 54 closing
the circuit to the light 63. When the light 63 is "on," there is
nonelectrical contact between the connector 23 and the electrode 21
in that current does not flow via the ground electrode 21 between
the contact plates 34 and 36. When the connector 23 is in proper
electrical contact with the electrode 21, the low-voltage circuit
is completed through the plates 34 and 36 via the electrical
conductive skin 27 to energize the coil 49. This moves the
switching elements 57 and 58 into engagement with the contacts 55
and 56 thereby opening the circuit to the light 63 and closing the
high-voltage circuit to the connector 23. Both contact plates 34
and 36 are connected in the high-voltage circuit by virtue of the
two switching elements 57 and 58. The high-voltage circuit is
completed through the active electrode 19, the patient 11, and the
cable 20.
Referring to FIGS. 5 and 6, there is shown the modified flat
connector, indicated generally at 66, for connecting the line 22 to
the disposable ground plate electrode 21. The connector 66 has a
pair of identical clamp contact members 67 and 68 formed from
conductive material, as sheet metal. The contacts 67 and 68 are
enclosed in and secured to flat identical covers 69 and 71 of
electrically insulative material, such as plastic and the like. The
contact members 67 and 68 are identical in structure and are
located in spaced side relation in the cover to form a bipolar
connector.
As shown in FIG. 6, clamp contact member 67 comprises a pair of
conductor members 72 and 73 having engaging transverse ribs 74 and
76 secured together, as by spot welds, to form a one-piece clamp.
The center or body sections 77 and 78 of the members curve
outwardly to form a transverse chamber 79. The forward portions of
members 72 and 73 are flat contact plates 80 and 81 which are
biased together by the curved sections 77 and 78. Projected
upwardly from the front and rear edges of the sections 80 and 81
are pairs of upright ears 82 and 83 securing the plates 80 and 81
to the covers 69 and 71. The forward or front edges of the plate
contacts 80 and 81 have transverse outwardly directed flanges 84
and 86 extended over the front side of cover walls 87 and 92,
respectively. Flange 84 is located in a transverse groove 89 along
the front side of wall 87.
Located on opposite sides of the wall 87 are holes 88 for
accommodating the ears 82. Wall 87 forms the bottom of the recess
90 in the cover 69 which is closed with a strip closure 91 mounted
on the cover flush with the flat outer side of the cover 69. The
member 72 is fastened to the wall 87 by turning the ears 82 over
the top of the wall 87. Member 73 is attached to the wall 92 in a
similar manner. The ears 83 project through holes 93 in the cover
on opposite sides of the wall 92 with the forward flange 86 located
in a transverse groove 94. The cover 69 has a recess 96 for the
turned over ears 83 which is closed with a strip closure 97 mounted
on the cover flush with the flat outer side of the cover 71.
With the members 72 and 73 secured to the walls 87 and 92,
respectively, the transverse curved bodies 77 and 78 are in
transverse engagement along bearing or fulcrum lines 98 and 99 with
transverse midportions of the covers 69 and 71. The lines 98 and 99
extend along the midsection of the covers rearwardly of the walls
87 and 92, so that upon movement of the covers 69 and 71 toward
each other in the direction of the arrows 100, the covers 69 and 71
will fulcrum along the fulcrum lines 98 and 99 spreading the plate
contacts 80 and 81, whereby the ground plate electrode 21 may be
inserted between the plate contacts 80 and 81. The biasing action
of the curved sections 77 and 78 will hold the plate contacts 80
and 81 in flat surface engagement with opposite sides of the ground
plate electrode 21.
The peripheral edges of the covers 69 and 71 have inwardly directed
side and end flanges 101 and 102 located in a relative lapped
relation so that the covers can be moved toward each other and
enclose the electrical connections of the lines 43 and 44 to the
clamp contact members 67 and 68, respectively.
As shown in FIG. 6, the front edges of the covers 69 and 71 have
forwardly projected and outwardly tapered nose portions 103 and 104
which provide rearwardly converging guide surfaces leading to the
plate contacts 80 and 81. The nose portions 103 and 104 extend
transversely parallel to the plate contacts 80 and 81 and are
separated from each other forming a mouth 94.
Referring to FIG. 7, there is shown a diagrammatic view of an
electrical-surgical unit, indicated generally at 106, connected to
a split ground plate electrode 107 with a cable 108 and a
releasable bipolar clamp, indicated generally at 109. The cable 108
connects the clamp to a circuit testing unit 111 plugged into the
electrical-surgical unit 106. The electric circuit through the
patient is completed by the use of an active electrode coupled to a
cable extended back to the electrical-surgical unit 106, as
illustrated in FIG. 1.
The ground plate electrode 107 is a rectangular-shaped one-piece
sheet member having a transverse flap or scored end 112 cooperating
with the clamp 109 to prevent the accidental disengagement of the
clamp from the ground plate electrode. The corners 113 and 114 are
curved or arcuate to eliminate sharp points and edges which may cut
the patient or personnel in the operating theater.
As shown in FIG. 8, the ground plate electrode 107 has a flat and
flexible base 114 which may be made of cardboard, paper, or similar
flexible and electrically insulative material. Secured to the top
of the base 114 is a pair of spaced electrically conductive skins
116 and 117 having flat and smooth surfaces. The skins 116 and 117
are located in a side-by-side relation and are separated from each
other by a longitudinal space 118 extended down the longitudinal
centerline of the ground plate electrode 107. The skins 116 and 117
may be sheet material or metal foil, as aluminum foil, bonded to
the base 114. The skins have smooth continuous top surfaces and
outer peripheral edges 119 that are turned down into the adjacent
edges of the base 114. The turned down edges 119 provide rounded
edges around the entire ground plate, thereby eliminating any sharp
edges which may injure the patient or operating personnel. The base
114 is impregnated with a plastic material which bonds the skins
116 and 117 to the top of the base. Other chemicals and materials
can be used to treat and liquid-proof the base. The plastic
material increases the thermal characteristics of the ground plate
electrode 107 so that it can be placed in an autoclave for
sterilization. In addition, the plastic material makes the entire
ground plate electrode liquid-proof. The plastic material functions
to maintain a continuous bond between the skins and the base so
that the electrode may be flexed and wrapped around a patient
without separating the skin from the base or cracking the base. The
back side of the base can be printed with instruction and inventory
code information with ink that does not run or react with liquids
or change with heat.
A specific example of the bipolar ground plate electrode 107,
usable as a disposable electrode with an electrical-surgical unit,
is as follows. The base 114 is a cardboard sheet member having
rectangular dimensions of 8 by 13 inches. The base is electrically
insulative cardboard about 0.024-0.022 inch thick. The skins 116
and 117 are 0.003 inch aluminum foil bonded with plastic material
to the top of the base. The base 114 is entirely impregnated with
plastic material. The longitudinal center space 118 extends the
entire length of the electrode, including the flap 112. The space
has a width of 3/8 to 1/2 inch. The rounded corners have a radius
of 1 inch and the flap has a width of 1/2 inch. Other sizes and
shapes of the ground plate electrode and the skins 116 and 117 are
intended to be within the scope of the invention.
The bipolar clamp 109 has an elongated C member of split cylinder
121 pivotally carrying a pair of converging levers 122 and 123. The
levers extend through circumferentially spaced slots (not shown) in
the back of the cylinder. Forward portions of the levers engage the
transverse open edges of the split cylinder which biases these
portions together. The part of the lever 122, projected forwardly
from the cylinder 121, has a first flat contact nose or plate 122A
and a second contact nose or plate 122B separated from the first
contact plate with an electrically insulative strip 124. The strip
124 separates the lever 122 into separate electrical conductors.
The lower lever 123 is also separated into two electrical
conductors, each having rearwardly directed legs 123A and 123B
separated from each other with an electrically insulative strip
125. The legs 123A and 123B have flat upper surfaces that face the
flat contact surfaces of the plates 122A and 122B.
Projected downwardly from the forward portion of the insulation
strip 124 is projection or pin 126 which extends through a hole 127
in the ground plate electrode 107 and a hole 128 in the insulation
strip 125 of lever 123. The hole 127 is located in the space 118 of
the ground plate electrode 107 adjacent the flap 112. Plates 122A
and 122B can each be provided with a projection or pin adapted to
extend through suitable spaced holes in the ground plate electrode.
The use of two pins prevents rotation of the clamp relative to the
ground plate electrode. The entire clamp 109, except for the
contact plates 122A and 122B and corresponding surfaces on the legs
123A and 123B, is coated with an electrically insulative material,
as an electrically insulative plastic. This coating prevents the
grounding of the patient through the clamp and thereby avoids any
contact burns.
The clamp 109 is releasably attached to the ground plate electrode
107 by compressing the outer ends of the levers 122 and 123 to open
the mouth of the clamp by separating the contact plates 122A and
122B from the legs 123A and 123B. The ground plate electrode 107
with the flap 112 in the folded position, as shown in FIG. 10, is
inserted into the clamp. The middle of the clamp 109 is aligned
with the space 118 by aligning the projection 126 with the hole 127
and the ground plate electrode 107. This positions the contact
plate 122A in flat surface engagement with the skin 116 and the
contact plate 122B in surface engagement with the skin 117. The
projection 126, by extending through the hole 128 in the lower
lever 123, prevents the accidental removal upon disengagement of
the clamp 109 from the electrode 107. The only way the clamp 109
can be removed from the electrode 107 is to depress and open the
clamp to remove the projection 126 from the electrode 107. The
purpose of aligning the bipolar clamp 109 so that one electrical
contact portion 122A engages one skin 116 and the other contact
plate 122B engages skin 117, is to provide a structure and
electrical circuit capable of monitoring the efficiency of the
electrical conductivity between the ground plate electrode 107 and
the skin of a patient, as well as the electrical connection between
the clamp 109 and the ground plate electrode 107 and the continuity
of the cable 108. The circuit testing unit 111 functions to form
these tests.
Referring to FIG. 11, there is shown the circuit testing unit 111
separated from the electrical-surgical unit. The testing unit 111
has a housing or casing 131 enclosing the electrical test circuit.
Secured to one end of the housing is a male plug adapted to be
inserted into a complementary receptacle in the electrical-surgical
unit to electrically connect the testing circuit with the
electrical circuit of the unit 106. The opposite end of the housing
131 carries a female receptacle 133 for receiving a male connector
134 secured to the end of the cable 108.
Exposed on the top of the housing 131 is an information scale or
indicia 136 which is indicative of the continuity of the circuit.
The scale is marked open, good, and short. Other indicia, as
verbal, numerical, color and the like, may be used to indicate the
electrical condition of the circuit. Associated with the scale is a
movable pointer or finger 137 which moves in response to the
electrical circuit characteristics. Located below the scale is a
movable switch button 138 operative to switch the main ground
circuit to the test circuit. The top of the housing 131 also
contains an adjustable screw or member 139 used to calibrate the
test circuit and compensate for the changes in the strength of the
test battery.
Referring to FIG. 12, there is shown the electrical circuit,
indicated generally at 141, between the ground plate electrode 107
and the terminals 144A and 144B on the electrical-surgical unit
106. The circuit includes the active electrode 142 connected with a
line 143 to the terminal 144A. The ground plate electrode 107 is
connected with a line 146 to the terminal 144B. This line 146
provides a continuous ground for the electrode 107. The line 146 is
connected to one side of the lever 122. A second line 147 is
connected to the opposite side of the lever 122 whereby both
electrical conductive portions of the lever 122 are connected to
the electrical-surgical generator. Interposed in line 147 is a
switch, indicated generally at 148. The switch 148 has a first pair
of contacts 151 and 152 connected to the line 147. The manually
operated button 138 is connected to a movable bar or contact 156
which is normally engageable with the contacts 151 and 152 to
complete the circuit through line 147. A spring 149 continuously
biases the switch 148 to the closed position electrically
connecting the contacts 151 and 152. As soon as the pressure or
force is relieved from the switch button 138, the switch 148 will
automatically return to the closed portion.
Switch 148 has a second pair of contacts 153 and 154 adapted to be
engaged by the movable contact 156 upon depression of the button
138. Contact 153 is located in a line 157 connected to the line 147
between the contact 151 and the clamp 109. A battery 158, as a
low-power 9-volt DC battery, is connected to the line 146 with a
line 159. The battery 158 is also connected to a variable
resistance 161 which is adjustable with the screw 139 to calibrate
the electrical output of the battery. A line 162 connects the
variable resistance 161 to a galvanometer or similar instrument for
measuring the electrical current in a circuit. The meter 163 is
connected with a line 164 to the switch contact 154. Upon
depression of the button 139, the bar 156 engages the contacts 153
and 154, as shown in broken lines, to complete the test circuit to
the meter 163 and the skins 116 and 117. The test circuit 141
functions to test the continuity of the lines or cable 108 between
the unit 111 and the clamp 109, the electrical connection between
the clamp contact plates 122A and 122B and the corresponding
electrical conductive skins 116 and 117, and the electrical surface
connection or resistivity between the skin portion of a patient,
indicated at 166 in FIGS. 7 and 12, in surface engagement with both
of the skins 116 and 117. The meter 163 will indicate a lack of
effective electrical contact between the patient's skin and the
electrical skin conductors 116 and 117. When the indicator or
pointer 137 is in the open position, as shown in FIG. 11, the
contact between the patient and the ground plate is insufficient to
have an effective operation of the active electrode. When the
pointer 137 is in the short range, the circuit is grounded. This
may indicate an improper positioning of the clamp on the ground
plate electrode so that a single contact plate, as plate 122A,
engages both electrically conductive skins 116 and 117. An open
circuit may indicate a break in the cable or electrical connection
between the cable and the clamp, or an insufficient electrical
connection between the clamp and the ground plate electrode.
When the test circuit indicates an open or insufficient electrical
connection between the patient 166 and the ground plate electrode,
it may be necessary to reposition the electrode on the patient or
add electrically conductive jelly, or other conductive material, to
increase the electrical connection between the patient's skin and
the ground plate electrode. It may be necessary to reposition the
clamp on the electrode to insure a surface contact between the
contact plate 122A and skin 116 and contact plate 122B and skin
117.
Referring to FIG. 13, there is shown a ground plate electrode 167
having a generally rectangular shape. Electrode 167 has a flexible
base 168 which can be made of cardboard, paper, wood, and similar
material. The base is substantially flat, flexible, and
electrically insulative. Attached to the top of the base 168 is a
pair of substantially identical electrical conductive skins 169 and
171. The skins are spaced from each other along the longitudinal
centerline of the base with a uniform longitudinal space 172. The
skins 169 and 171 are electrically conductive sheet members having
flat continuous and smooth top surfaces. The skins 169 and 171 may
be made of sheet metal, metal foil, and like electrically
conductive material, as aluminum foil. The skins can be bonded or
secured to the top of the base 168 with an adhesive or plastic
material embedded in the base 168. Other chemicals, bonding and
adhesive materials can be used to treat and liquid-proof the base,
as well as bond the skins 169 and 171 to the base 168. The
treatment of the base increases its thermal characteristics, as
well as its resistance to chemical action and liquids, as water,
blood, and like. The peripheral edges of the ground plate are
rounded to eliminate any sharp edges which may injure a patient or
operating personnel, as shown in FIG. 8 of the drawing.
One end of the ground plate electrode has a flap or flange 173
extended across the end of the electrode and defined with a crease
or fold line 174. The crease 174 permits the easy and convenient
folding of the flap prior to insertion into the clamp. The corners
176 and 177 of the opposite end of the electrode are rounded or
curved to eliminate any sharp points or edges. Inwardly of the flap
173 in the midsection of the base 168 is a clamp locator hole 178.
The electrode 167 can be provided with two other holes 178A and
178B for the purpose of locating and holding the clamp on the
electrode.
The clamp, indicated generally at 179, is a bipolar connector
operative to make separate surface electrical connections with the
skins 169 and 171. As shown in FIG. 14, clamp 179 is connected to a
two-line cable 180 leading to the circuit test unit and
electrical-surgical machine. As shown in FIG. 15, the clamp 179
comprises a pair of identical generally flat lever members 180 and
181 which are pivotally connected together in a manner so that the
front sections thereof are biased together. Lever members 180 and
181 have front relatively flat portions 182 and 183 and upwardly
and outwardly directed rear portions 184 and 186, respectively. The
rear portions 184 and 186 diverge from each other from a transverse
pivot rod 187. The sides of the lever members have inwardly
directed side flanges 185. Each lever member 180 and 181, including
the ears, rib, and side flanges, is a one-piece nonelectrical
conductive plastic member resistant to heat and liquids, as blood
and water. Materials other than plastic can be used to make the
lever members. The obtuse angular shape of the lever members 180
and 181 enable the clamp to open wide for cleaning and attachment
to the ground plate electrode.
As shown in FIG. 16, each lever member has a plurality of laterally
spaced downwardly projected ears 188 and 189 which have end
portions that overlap each other to accommodate the transverse
pivot rod 187. Rod 187 is made of electrical insulative material.
Rod 187 can be separated into two parts with the center portions of
the parts spaced from each other. The forward portions 182 and 183
of the lever members are biased toward each other by a pair of
torsion coil springs 192 and 193 telescoped over opposite end
portions of the rod 187. Each spring has a pair of ends 192A, 192B,
and 193A, 193B, which extend outwardly from the pivot rod 187 and
engage the inside portions of the electrical conductors 195A and
196A and 194A and 194B mounted on the lever members and thereby
continuously bias the front portions 182 and 183 into engagement
with each other. The springs 192 and 193 provide electrical
connections between adjacent upper and lower flat conductors 195A,
196A and 194A, 194B. Lever portions 184 and 186 have short
projections or stubs 184A and 186A projected inwardly to retain
conductors 195A and 196A in assembled relation with the lever
members. Additional projections are used to hold conductors 194A
and 194B. Cable 180 has a first line 180A connected to conductor
194A and a second line 180B connected to conductor 195A.
Returning to FIG. 14, the clamp 179 has a pair of spaced electrical
contact plates 194 and 195 in surface engagement with the
electrically conductive skins 169 and 171. Plate 194 is only in
surface engagement with the skin 169 and plate 195 is only in
surface engagement with the skin 171. The adjacent ends of plates
194 and 195 are spaced from each other a distance greater than the
space 172 so that a single contact plate does not engage both skins
169 and 171. Preferably, this distance is approximately one inch.
As shown in FIG. 17, the contact plate 195 is clamped onto a flat
transverse rib 197. The rib 197, extended across the inside of the
front portion 182, has a front transverse groove 198 and a rear
transverse step 199. Plate 195 has a turned front terminating in a
transverse edge 195B located in the groove 198. The rear portion of
the plate 195 is offset, located adjacent step 199, and joined with
conductor 195A. Plates 194 and 196 are attached to their ribs in
the same manner. The rib 197 extends downwardly or inwardly from
the inside face of the lever member 180 to form a space or pocket
201 to accommodate the flap or flange 173. The lever member 181 has
a similar rib for carrying the contact plate 195 so that the pocket
201 has a large transverse space between the front portions 182 and
183 of the lever members.
Referring to FIG. 18, there is shown the lever member 180 having a
downwardly directed projection or pin 202 integral with the
midportion of the rib 197. The projection 202 extends through the
hole 178 in the ground plate electrode and into a hole 203 in the
lever member 181. The projection 202 provides a positive coupling
of the clamp 179 to the ground plate electrode 167. The clamp
cannot be accidentally removed without spreading the lever members
180 and 181. By locating the hole 178 in the base 168 within space
172, the electrical contact plates 194 and 195 are aligned with
their respective electrically conductive skins 169 and 171. The
clamp can have a pair of spaced pins or projections adapted to
extend through holes 178A and 178B in the electrode 167. These
projections can be secured to the plates 194 and 195 or extend
through holes in these plates. The use of two spaced projections
prevents rotation of the clamp relative to the electrode, as well
as accidental removal of the clamp from the electrode.
FIG. 19 shows the forward portion of a modified clamp, indicated
generally at 179A. The clamp 179A is identical with the clamp 179,
except for the elimination of the projection or pin 202. The
electrode 167 is retained in the clamp 179A by folding the flange
173 along the fold line 174. In this manner, the forward edge of
the flange will cooperate with the rib 197A to prevent the
accidental disengagement of the electrode 167 from the clamp. The
folded portion of the electrode is located in the transverse space
201A between the lever portions 182A and 183A.
While there have been shown and described preferred embodiments of
the ground plate electrode, the clamp releasably attached to the
ground plate electrode, and the circuit-testing apparatus for
monitoring the electrical characteristics of the ground plate
electrode and connections thereto, including the resistivity
between the patient and ground plate electrode, it is to be
understood that various changes, substitutions, and deletions may
be made by those skilled in the art without departing from the
spirit of the invention.
* * * * *