U.S. patent number 3,638,850 [Application Number 05/002,812] was granted by the patent office on 1972-02-01 for paperboard container.
This patent grant is currently assigned to Alford Industries Incorporated. Invention is credited to William B. Dubey.
United States Patent |
3,638,850 |
Dubey |
February 1, 1972 |
PAPERBOARD CONTAINER
Abstract
A container for cigars consisting of a tray and a cover that are
made from corresponding paperboard blanks which are coated and
preprinted on one surface. The tray front wall and sidewalls are
double paneled. The cover includes a rigid triple-panel lid and a
multipanel attaching unit which defines a pocket, is secured to the
tray rear wall and constitutes, in effect, part of the container
rear wall. One panel of the lid is hinged to the attaching unit
along a first foldline and another panel of the lid is hinged to a
tongue along a second foldline that is parallel and closely
adjacent to the first foldline, said tongue projecting freely into
the pocket.
Inventors: |
Dubey; William B. (Rockville
Centre, Long Island, NY) |
Assignee: |
Alford Industries Incorporated
(Ridgefield Park, NJ)
|
Family
ID: |
21702627 |
Appl.
No.: |
05/002,812 |
Filed: |
January 14, 1970 |
Current U.S.
Class: |
229/125.08;
229/165; 229/909 |
Current CPC
Class: |
B65D
5/321 (20130101); B65D 5/6697 (20130101); Y10S
229/909 (20130101) |
Current International
Class: |
B65D
5/64 (20060101); B65D 5/66 (20060101); B65D
5/00 (20060101); B65D 5/32 (20060101); B65d
005/32 () |
Field of
Search: |
;229/33,34V |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Marbert; James B.
Claims
I claim:
1. A container for articles, such as cigars, comprising a tray and
a cover which are made from corresponding one-piece blanks of
foldable sheet material, such as paperboard, the tray including a
bottom wall, a pair of spaced sidewalls extending upwardly from and
generally normal to the bottom wall, a rear wall and a front wall
spaced from the rear wall, said rear and front walls extending
upwardly from and generally normal to the bottom wall, the cover
including a lid comprising an outer panel and an inner panel joined
to the outer panel along a first fold line that defines the front
edge of the lid, said panels being substantially coextensive and
secured together in face-to-face relation, multipanel attaching
means hinged to the outer panel along a second fold line that
defines the rear edge of the lid, said attaching means being
secured to the tray rear wall and defining a pocket, and a tongue
hinged to the inner panel along a third fold line that is parallel
to and closely adjacent the second fold line, said tongue
projecting into the pocket and being slidable therein.
2. A container according to claim 1 wherein the tray sidewalls have
upper edges which are parallel and positioned above the upper edges
of the front and rear walls and the width of the lid is slightly
greater than the distance between the upper edge portions of the
sidewalls, the lid being adapted, when in closed position, to be
disposed between and frictionally engage the facing upper edge
portions of the sidewalls.
3. A container according to claim 1 wherein the tray front and rear
walls are trapezoidal in configuration, each having substantially
parallel upper and lower edges and a pair of upwardly converging
side edges.
4. A container according to claim 3 wherein the tray sidewalls have
upper edges which are parallel and positioned above the upper edges
of the front and rear walls.
5. A container according to claim 4 wherein the tray bottom wall
and the lid are substantially rectangular, the width of the lid
being slightly greater than the distance between the upper edge
portions of the sidewalls, the lid being adapted, when in closed
position, to be disposed between and frictionally engage the facing
upper edge portions of the sidewalls.
6. A container according to claim 1 wherein the lid includes a pair
of flaps, each flap being joined to the outer panel along a fold
line that is substantially normal to the first fold line, said
flaps being positioned between and secured to the outer and inner
panels.
7. A container according to claim 1 wherein the attaching means
includes first and second panels, the first panel being hinged to
the lid along the second fold line and being joined to the second
panel along a fold line that is spaced from and parallel to the
second fold line, the second panel being positioned along the first
panel and to the same side of the sheet material as the inner
panel.
8. A container according to claim 1 wherein the lid includes a pair
of flaps, each flap being joined to the outer panel along a fold
line that is substantially normal to the first fold line, said
flaps being positioned between and secured to the outer and inner
panels, and wherein the attaching means includes first and second
panels, the first panel being hinged to the lid along the second
fold line and being joined to the second panel along a fold line
that is spaced from and parallel to the second fold line, the
second panel being positioned along the first panel and to the same
side of the sheet material as the inner panel.
9. A container according to claim 8 wherein the tray sidewalls have
upper edges which are parallel and positioned above the upper edges
of the front and rear walls and the width of the lid is slightly
greater than the distance between the upper edge portions of the
sidewalls, the lid being adapted, when in closed position, to be
disposed between and frictionally engage the facing upper edge
portions of the sidewalls.
10. A container according to claim 8 wherein the tray front and
rear walls are trapezoidal in configuration, each having
substantially parallel upper and lower edges and a pair of upwardly
converging side edges, wherein the tray sidewalls have upper edges
which are parallel and positioned above the upper edges of the
front and rear walls, and wherein the tray bottom wall and the lid
are substantially rectangular, the width of the lid being slightly
greater than the distance between the upper edge portions of the
sidewalls, the lid being adapted, when in closed position, to be
disposed between and frictionally engage the facing upper edge
portions of the sidewalls.
Description
BACKGROUND OF THE INVENTION
This invention relates in general to the art of containers and,
more particularly, to an improved paperboard receptacle for
containing cigars and the like.
Conventional boxes for containing cigars have, for many years, been
made of wood. These boxes usually consist of a rectangular tray and
a planar lid hinged to the tray rear wall. Due to high present-day
material and labor costs, this type of box is quite expensive to
manufacture and, for this reason, uneconomical.
A number of attempts have been made in recent years to replace
conventional cigarboxes with relatively inexpensive one-piece
paperboard boxes that could be preprinted and then formed, as
needed. Such attempts have only had limited success and have not
been widely accepted commercially because of inherent absence of
requisite rigidity and the incompatibility of construction with
conventional filling procedures.
The container of this invention is intended to and does, in fact,
obviate the objections to known prior art paperboard boxes and,
further, contemplates a construction which embodies the essential
features of conventional wood boxes and which can be economically
manufactured and printed so as to simulate such wood boxes.
SUMMARY OF THE INVENTION
The container of this invention consists of a tray and a cover
which are made from corresponding one-piece blanks of a foldable
sheet material, such as paperboard. The tray has a bottom wall, a
pair of spaced sidewalls which extend upwardly from the bottom wall
and are generally normal thereto, a rear wall and a front wall that
is spaced from the rear wall. The rear and front walls also extend
upwardly from the bottom wall and are generally normal thereto. The
cover includes a lid which comprises an outer panel and an inner
panel joined to the outer panel along a first fold line that
defines the front edge of the lid. These panels are substantially
coextensive and are secured together in face-to-face relation. The
cover also includes a multipanel attaching means hinged to the
outer panel along a second fold line that defines the rear edge of
the lid. The multipanel attaching means is secured to the tray rear
wall and defines a pocket. A tongue is hinged to the inner panel
along a third fold line that is parallel to and closely adjacent
the second fold line. The tongue projects into the pocket and is
slidable therein in response to the lid being swung relative to the
tray about the hinging axis defined by the second fold line.
Preferably, the tray side and front walls are double panel in
construction while the bottom and rear walls consist of
corresponding single panels. Also the lid is triple panel and the
multipanel attaching means is double panel in construction. The
various panels and flap elements of the tray and cover are glued
together, as will be described, and the multipanel attaching means
is also glued to the tray rear panel.
The primary object of this invention is to provide a container for
cigars and the like which is made of foldable sheet material and
which has incorporated therein improved features of design and
construction.
Another object of this invention is to provide an inexpensive,
lightweight container consisting of a tray and a cover made from
corresponding paperboard blanks and possessing requisite properties
of stiffness and strength.
A further object of this invention is to provide a novel and
improved paperboard box in simulation of conventional
cigarboxes.
This invention has for a still further object the provision of a
container of the character indicated that is simple and attractive
in design; that is sturdy and durable in construction; that is
economical in material and manufacturing costs; and that is capable
of performing its intended functions in an entirely satisfactory
manner.
The enumerated objects and additional objects, together with the
novel features and advantages of the invention, will be readily
apparent to persons trained in the art from the following detailed
description taken in conjunction with the accompanying drawings
which describe and illustrate a container embodying the
invention.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings, wherein like reference characters denote
corresponding parts in the several views:
FIG. 1 is an isometric view of a container constructed in
accordance with this invention, the cover or lid of the container
being shown in partly open position;
FIG. 2 is a view similar to FIG. 1 and shows the container in
closed condition;
FIG. 3 is a planar inner face view on a reduced scale of a blank
from which the tray of the container of FIGS. 1 and 2 is
formed;
FIG. 4 is a planar inner face view on a reduced scale of a blank
from which the cover of the container is formed;
FIG. 5 corresponds to FIG. 3 and shows the relative position of the
parts at the time of shipment by the manufacturer;
FIG. 6 corresponds to FIG. 4 and illustrates one relative position
of the parts in the course of forming the container cover; and
FIG. 7 corresponds to FIG. 6 and illustrates the relative position
of the parts of the completed cover prior to attachment to the
tray.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring initially to FIGS. 1 and 2 of the drawings, the
therein-illustrated container 10 of this invention consists of a
tray T and a cover C which is secured to and cooperates with the
tray, as will be described. The tray and cover are both formed from
corresponding one-piece blanks of a suitable foldable sheet
material, such as an appropriate weight and grade of paperboard. A
recommended paperboard material is solid kraft that is clay coated
and preprinted with desired decorative and/or advertising matter on
one side. Each blank is divided by a plurality of fold lines that
define certain boundaries of a plurality of panels and flaps which
constitute various walls or other elements of the tray and cover.
The terms "fold line" and "fold lines," appearing in this
description and in the claims, are intended to be construed broadly
and include crease lines, score lines or any other desired type of
weakening line about which a pair of successive elements are
relatively hinged.
Tray T is made from a paperboard blank B-1 (FIG. 3) having a
plurality of horizontal fold lines 11, 12 and 13 and pairs of
vertical fold lines 14 and 15. The blank also has a pair of
upwardly convergent fold lines 16 and a similar pair of downwardly
convergent fold lines 17.
The several fold lines define at least part of various panels and
flaps of the tray, namely, a bottom panel 18, which is defined by
fold lines 11, 12 and 15; a rear panel 19, which is defined in part
by fold line 11; a front outer panel 20, which lies between fold
lines 12 and 13; a front inner panel 21, which is defined in part
by fold line 13; a pair of outer side panels 22, each of which lies
between corresponding fold lines 14 and 15; a pair of inner side
panels 23, each of which is defined in part by a corresponding fold
line 14; a pair of flaps 24, which extend beyond opposite ends of
panel 19 and are defined in part by a corresponding fold line 16;
and a like pair of flaps 25, which extend beyond opposite ends of
panel 20 and are defined in part by a corresponding fold line
17.
It will be observed that panels 19 and 20 are trapezoidal while the
remaining panels are essentially rectangular.
Cover C is made from a paperboard blank B-2 having a plurality of
horizontal fold lines 26, 27, 28 and 29 and pairs of vertical fold
lines 30 and 31.
The several fold lines 26 through 31 define at least part of
various panels and flaps of the cover, namely, a lid outer panel
32, which is defined by fold lines 27, 28 and 30; a lid inner panel
33, which lies between fold lines 26 and 27; a flap or tongue 34,
which is defined in part by fold line 26; a pair of flaps 35, which
extend beyond opposite sides of panel 32 and are defined in part by
a corresponding fold line 30; a panel 36, which lies between fold
lines 28 and 29; a panel 37, which is defined in part by fold lines
29 and 31; and a pair of flaps 38, which extend beyond opposite
sides of panel 37 and are defined in part by a corresponding fold
line 31.
The tray blank is delivered by the manufacturer to the customer in
the flattened condition shown in FIG. 5 with inner front panel 21
overlying and glued to outer front panel 20.
The cover blank is delivered by the manufacturer to the customer in
the flattened condition shown in FIG. 7. Preliminarily, various
parts of blank B-2 are prefolded along certain fold lines to the
flattened condition shown in FIG. 6 wherein flaps 35 overlie and
are glued to lid outer panel 32, lid inner panel 33 overlies and is
glued to flaps 35, and flaps 38 overlie and are glued to panel
37.
The arrangement shown in FIG. 6 is then converted to that of FIG. 7
by swinging panel 37 and the thereto-glued flaps 38 approximately
180.degree. about fold line 28 so as to overlie panel 32 and tongue
34. With the parts in the relative position shown in FIG. 7, flaps
38 are glued to the contiguous portion of panel 32. The opposing
portions of panels 32 and 37 are devoid of glue and define a pocket
into which tongue 34 projects freely. The distance between fold
lines 26 and 27 is the same as the distance between fold lines 27
and 28 (FIG. 4). Accordingly, fold lines 26 and 28 are closely
adjacent and parallel to each other when the parts are in the
relative position shown in FIG. 7 and, also, when the container is
in completed condition (FIGS. 1 and 2).
Container 10 is set up by the customer in his plant by means of a
tray former and a cover collater. The tray former receives the tray
blank in the condition shown in FIG. 5, and sets it up so that
flaps 24 and 25 are positioned between corresponding panels 22 and
23 and are glued to these panels. The thus-formed tray is then
discharged from the tray former and is transferred to the collater
where the lid is placed against and glued to the inner face of tray
rear wall 19. This completes the setting-up procedure, and the
container may at this time be loaded or stored for loading at some
future time. The container may be loaded in conventional manner and
sealed with tape.
Tray T is constituted of a single-panel bottom wall consisting of
rectangular panel 18; a double-panel front wall consisting of outer
panel 20 and inner panel 21; a single-panel rear wall consisting of
panel 19; and spaced triple-panel sidewalls, each consisting of
outer panel 22, inner panel 23 and flaps 25 which are positioned
between panels 22 and 23 and are the equivalent of a panel.
Cover C is constituted of a triple-panel lid consisting of outer
panel 32, inner panel 33, and flaps 35 which are positioned between
panels 32 and 33 and are the equivalent of a panel; and a
multipanel attaching means consisting of outer panel 36, inner
panel 37 and flaps 38 which are positioned between panels 36 and
37. In the completed condition, container 10 has, in effect, a
triple-panel rear wall consisting of panels 19, 36 and 37.
As was indicated earlier herein, tongue 34 projects into the pocket
defined by the unglued portions of panels 36 and 37. This tongue
rides freely in the pocket in response to opening and closing of
the lid about the axis defined by fold line 28. Inasmuch as fold
lines 28 and 26 are substantially coincident, the lid actually
pivots about two thicknesses of paperboard, which makes it very
durable and capable of withstanding repeated openings and
closings.
It will be observed that, except for tray bottom wall 18, all
exposed surfaces of the container are coated and may, as indicated,
be preprinted. If desired, a pad of the paperboard material may be
placed over the bottom wall with its coated surface exposed. By
virtue of its triple thickness, the lid possesses excellent
rigidity and is comparable in appearance to conventional cigarbox
lids. The lid may be readily swung through 180.degree. from closed
position to enable the container to be conveniently loaded in the
usual manner.
The various panels of the container are so folded and arranged that
the front and side edges of the lid are smooth, as distinguished
from rough or sharp. The same is true of the upper edges of the
tray front wall and sidewalls. The construction embodied in the
invention permits the lid to remain in upright position for display
purposes. This avoids the need for a special lid holder which is
usually required in conventional cigarboxes.
The lid is frictionally retained in closed condition (FIG. 2) by
the tray sidewalls which, as shown in FIG. 2, project slightly
above the tray front and rear walls. By virtue of the fact that the
tray front and rear walls are trapezoidal, the lid is releasably
retained in closed position by friction. Moreover, the
configuration of the tray front and rear walls and their relation
to flaps 25 overcomes the natural tendency of the sidewalls to bow
outwardly.
Based on the foregoing, it is believed that the construction,
operation, objects and advantages of my present invention will be
readily comprehended by persons skilled in the art, without further
description. It is to be clearly understood, however, that various
changes in the construction described above and illustrated in the
drawings may be made without departing from the scope of the
invention, it being intended that all matter contained in the
description or shown in the drawings shall be interpreted as
illustrative only and not in a limiting sense.
* * * * *