U.S. patent number 3,638,314 [Application Number 05/049,653] was granted by the patent office on 1972-02-01 for amalgam carrier and dispenser with preload capsule.
Invention is credited to Oscar Lopez, Juan Cesar Valdes.
United States Patent |
3,638,314 |
Lopez , et al. |
February 1, 1972 |
AMALGAM CARRIER AND DISPENSER WITH PRELOAD CAPSULE
Abstract
An amalgam carrier and ejector with preload capsule comprises
two parallel, elongated tubular members. The tubular members each
have a plunger and a common nozzle. One member is adapted to
receive an amalgam capsule from which amalgam is extruded into the
nozzle by the plunger of one tubular member and is ejected by the
plunger of the other tubular member. The capsule has a tubular
body, the interior of which is of increasing area toward the nozzle
end thereby eliminating any tendency to clog during the extrusion
of the amalgam.
Inventors: |
Lopez; Oscar (Cliffside Park,
NJ), Valdes; Juan Cesar (Union City, NJ) |
Family
ID: |
21960961 |
Appl.
No.: |
05/049,653 |
Filed: |
June 25, 1970 |
Current U.S.
Class: |
433/83;
433/90 |
Current CPC
Class: |
A61C
5/62 (20170201); B05C 17/00593 (20130101); B05C
17/00516 (20130101) |
Current International
Class: |
A61C
5/00 (20060101); A61C 5/06 (20060101); A61c
005/04 () |
Field of
Search: |
;32/60 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Peshock; Robert
Claims
We claim:
1. A tool of the class described comprising:
first and second tubular members arranged in parallel, adjacent
relationship with said second tubular member overlying said first
member, said first tubular member including means for accepting
amalgam;
a nozzle extending from said second tubular member and positioned
at an angle thereto, said nozzle traversing an end of said first
tubular member and being in open communication therewith; and
first and second plungers, said first plunger being slidably
mounted within said first tubular member and extending outwardly
from the end thereof opposite said nozzle, said second plunger
being slidably mounted within said second tubular member and
extending outwardly from the end thereof opposite said nozzle, said
second plunger including a flexible part to permit deflection
thereof into said nozzle, whereby movement of said first plunger in
the direction of said nozzle causes the introduction of amalgam
into said nozzle and movement of said second plunger in the
direction of said nozzle causes the introduction of amalgam into
said nozzle and movement of said second plunger in the direction of
said nozzle causes said amalgam to be ejected from said nozzle.
2. A tool according to claim 1, wherein said amalgam accepting
means comprises an opening in said first tubular member adapted to
receive an amalgam capsule.
3. A tool according to claim 1, wherein said first and second
tubular members include biasing means adapted to urge said first
and second plungers away from said nozzle.
4. A tool of the class described comprising:
first and second tubular members with said second tubular member
being mounted parallel to and overlying said first tubular member;
said first tubular member having an amalgam cartridge receiving
area along one side thereof;
means on said first and second tubular members adapted for finger
grasping;
a nozzle extending from said second tubular member and positioned
at an angle thereto, said nozzle traversing an end of said first
tubular member and being in open communication therewith;
a plunger slidably mounted in said first tubular member and
extending outwardly from the end thereof opposite said nozzle, said
plunger including a stop mounted a predetermined distance along the
length thereof and adapted to engage a washer slidably mounted in
said tubular member, said washer abutting a helical spring
maintained in said tubular member between a fixedly mounted washer
and said first washer, whereby said plunger is freely movable for a
predetermined distance and is than biased to a plunger extending
position;
a second plunger slidably mounted in said second tubular member and
extending outwardly from the end thereof opposite said nozzle, said
plunger including a stop which engages a helical spring mounted
within said tubular member thereby normally urging said plunger to
an extended position.
5. An amalgam capsule for use in an amalgam dispenser having a
tubular member adapted to receive said capsule, a nozzle at one end
of said member and plunger at the other end of said member said
capsule comprising: an elongate tubular body having an interior
rectangular chamber of progressively increasing size toward said
nozzle; and aperture at one end of said body dimensioned to closely
accept said plunger; and an extrusion orifice at the other end of
said body, the end of said body having said extension orifice being
of reduced diameter so as to receive a cap, said cap having a
movable diaphragm including an orifice positioned offcenter in such
manner as to permit the extrusion orifice in said body and said
diaphragm orifice to be out of registry in one position and upon
rotation of said cap to be in registry, whereby the constituents of
said amalgam may be stored prior to mixing with one constituent in
an enclosure defined by said diaphragm in said cap and another
constituent in said capsule and upon rotation of said cap to bring
said orifices into registry and movement of said cap toward said
body, said ingredients may be mixed.
Description
This invention relates generally to a dental tool and more
particularly to a combination amalgam carrier and ejector as well
as to a preload capsule which holds the separate constituents of
the amalgam in separate portions prior to use and then permits the
constituents to be mixed.
In filling dental caries, it is general practice to use two tools;
an amalgam carrier to pick up the amalgam, carry it to the tooth
and deposit it in the cavity, and an amalgam condenser which
condenses or compacts the amalgam alloy in the cavity. Thus after
eliminating the decayed material from the carie and forming a
cavity in the tooth, the dentist or his assistant mixes a quantity
of amalgam consisting of a combination of mercury and silver
sufficient to fill the cavity. The dentist then picks up a small
quantity of the amalgam in a carrier and deposits it in the cavity.
A separate tool is then used to compact the silver portion and
remove any excess mercury. The above procedure is repeated until
the entire cavity is filled. It is obvious that this procedure is
extremely time consuming in that after the amalgam is prepared,
several complete cycles are necessary to fill a single cavity.
Since amalgam sets rather quickly, the filling operation must be
completed in a short period and, therefore, the dentist is often
rushed which leads to improperly filled cavities. Additionally, it
is often necessary for the dentist to use both hands to manipulate
the various tools.
We have conceived a new and useful amalgam carrier that overcomes
the foregoing difficulties and which can be operated with one hand
for the ejection of a full charge of amalgam while leaving the
other hand free for other tasks. Our invention further contemplates
an amalgam carrying capsule which is capable of being carried by an
amalgam carrier and ejector and which can be stored with the
amalgam constituents separated and then be used to mix same prior
to use. An important feature of the invention resides in the
provision of a dental tool having first and second tubular members
mounted adjacent and parallel to one another with one such member
preferably overlying the other and with the lower, or first, member
including means for accepting amalgam. A nozzle extends from the
upper or second member at an angle thereto and traverses the end of
the first member and is in open communication therewith.
Each of the tubular members has a plunger slidably mounted therein
and extending from the end opposite the nozzle. The plunger in the
upper tubular member includes a flexible part which permits the
plunger to deflect while moving between its tubular member and the
nozzle. The various parts are so arranged that depression of the
plunger in the lower tubular member causes the introduction of
amalgam into the nozzle; and depression of the upper plunger causes
the amalgam to be ejected from the nozzle into the cavity.
There has thus been outlined rather broadly the more important
features of the invention in order that the detailed description
thereof that follows may be better understood, and in order that
the present contribution to the art may be better appreciated.
Those skilled in the art will appreciate that the conception upon
which this disclosure is based may readily be utilized as a basis
for the designing of other structures for carrying out the several
purposes of the invention. It is important, therefore, that the
claims be regarded as including such equivalent construction as do
not depart from the spirit and scope of the invention.
A specific embodiment of the invention has been chosen for purposes
of illustration and description and is shown in the accompanying
drawings, forming a part of the specification wherein:
FIG. 1 is a perspective view of the tool of this invention as it is
intended to be used;
FIG. 2 is a perspective view of the amalgam capsule and tool
showing the relative positions of the two prior to insertion of the
capsule into the tool;
FIG. 3 is a transverse sectional view of the amalgam carrier of
this invention;
FIG. 4 is a partial cutaway perspective view of the amalgam capsule
shown in FIG. 2;
FIG. 5 is a cross-sectional view taken along line 4--4 of FIG. 4
and showing the relationship of the capsule and cap prior to mixing
the amalgam constituents;
FIG. 6 is a view similar to FIG. 5 and showing the relationship of
capsule and cap for mixing the amalgam;
FIG. 7 is a partial sectional view of the end of the capsule and
the cap;
FIG. 8 is a partial transverse sectional view similar to FIG. 7 and
showing the relation of the capsule cap and capsule end region for
mixing the amalgam constituents;
FIG. 9 is an enlarged view of the amalgam capsule and cap;
FIG. 10 is a transverse sectional view of the amalgam carrier
showing extrusion of the amalgam into the carrier nozzle;
FIG. 11 is a transverse sectional view of the amalgam carrier
showing ejection of the amalgam;
FIG. 12 is a cross-sectional view of the amalgam carrier taken
along line 3--3 of FIG. 3.
The dental tool 10 of our invention is shown in FIG. 1 in the
manner in which it is intended to be used. The tool comprises an
upper tubular member 12 and a lower tubular member 14. At one end
of the tool, the two tubular members converge into a nozzle 15
which is angularly disposed thereto. Plungers 16 and 18 are
slidably positioned in each of the tubular members 12 and 14, and
each plunger is equipped with a button 19 and 21, respectively, at
the ends thereof. Additionally, the tool has a finger grip 20 which
is adapted to be grasped by the fingers so that the plungers of the
tool may be operated in syringe fashion. It will be noted that the
tool is constructed of such size and configuration so that it is
easily inserted into the mouth of a patient in such manner that the
nozzle 15 can be placed in close proximity to the cavity to be
filled with amalgam. The tool may be constructed of any nontoxic
material, and for this purpose we prefer to use a combination of
molded plastic and metal.
One side of the lower tubular member 14 is cut away as at 22 so as
to receive an amalgam capsule 24 is generally shown in FIG. 2. In
the figure, the capsule is shown in its preloaded state and
comprises a body 25 having one end of reduced diameter 26 forming a
shoulder 27. The area of reduced diameter 26, is adapted to accept
a cap 28 which is shown in the "ready" position, i.e., in the
condition prior to mixing the amalgam constituents.
In FIG. 3, there is shown the arrangement of plungers in the
respective tubular members. The lower tubular member 14 has a
chamber 35 wherein the amalgam capsule may be placed. The chamber
35 terminates in a rectangular-shaped aperture 42 which is in open
communication with the nozzle 15 (FIG. 12). The chamber 35
terminates at its opposite end at a washer 41 which is fixedly
secured and provides a guide 44 for the plunger 18. The plunger
head 38 is disposed on the chamber side of this washer 41. Between
the washer 41 and the end of the tubular member 14 we provide a
helical spring 36 which engages a movable washer 40 which, in turn,
abuts the end plate 43 of the tubular member. Washer 40 and end
plate 43 additionally guide the plunger shaft 39. The guide-in end
plate 43 is formed to also allow a projection 37 on the shaft 39 of
plunger 18 to pass therethrough. When the plunger advances, the
projection 37 engages the movable washer 40 and compresses the
spring 36 to bias the plunger 18 toward its extended position.
However, the biasing action does not come into play immediately
upon depression of the plunger 18, but only after the plunger has
been depressed a predetermined distance. This is accomplished by
positioning the projection 37 along the plunger shaft 39 in
relative close proximity to the button 21. Thus, the plunger 18 is
freely movable for a predetermined distance and will only be biased
toward its extended position when the plunger head 38 is near or in
the nozzle 15.
With respect to the plunger head 38, we provide a forwardly
extending edge 49 thereon which is adapted to puncture or pierce.
Thus, the plunger head 38 may penetrate the end of capsule 24 as
will be more fully described hereinafter.
A plunger 16 is slidably mounted in the upper tubular member 12 and
this plunger is partially formed as at 30 of coiled wire so as to
be flexible adjacent its head 31. The plunger 16 is used to eject
the amalgam material from the nozzle 15 into a dental cavity. The
flexible portion 30 allows the head 31 and part of the plunger to
enter the nozzle 15 to eject the amalgam located therein.
Additionally, the upper tubular member 12 has an enlarged area 32
which houses a helical spring 33 adapted to bear against a stop 34
which enters the housing 32 when the plunger 16 is advanced. Thus,
the plunger 16 is always urged toward the projected position. In
order to accommodate the plunger head 31, the nozzle 15 extends
from the tubular member 12 and is of the same diameter.
We also provide an amalgam capsule for use with the aforementioned
tool which permits the storage of amalgam in the capsule with the
constituents thereof separated. Prior to use, the amalgam
ingredients are mixed in one operation and then the capsule is
inserted into the tool for extrusion of the amalgam into the dental
cavity. Specifically referring to FIGS. 4 through 9, the amalgam
capsule is generally designated by the numeral 24 and comprises a
substantially cylindrical body 45 formed with flats 46 and 47.
These flats 46 and 47 are designed to coincide with flattened areas
in the receiving area 22 of the tool 10 whereby the capsule may be
easily and correctly positioned in the tool.
In the manner in which it is intended to be used, the end of the
capsule most proximate to the nozzle 15 of the tool is grooved as
at 26 to form a shoulder 27 for receiving a cap 28. The interior of
the capsule comprises a compartment 48 which is of generally
rectangular or round proportions and which progressively increases
in area towards the nozzle end of the capsule. The compartment
extends completely through the capsule beginning at the plunger end
thereof as an opening 50 which is dimensioned to cooperate with the
head 38 of the plunger 18. The compartment then gradually increases
in size to open towards the nozzle at 52 which is of the same
general dimensions as the nozzle aperture 42 (FIG. 13). Thus, when
the capsule is positioned in the tubular member 14, the capsule
aperture 52 and nozzle aperture 42 coincide so as to provide a
continuous opening into the nozzle 15.
We have found that by progressively increasing the area of the
compartment 48, amalgam has less tendency to clog and to compact
within the capsule during the extrusion thereof by the plunger.
Additionally, during extrusion, excess mercury in the amalgam flows
past the plunger head 38 into the empty area of the compartment
48.
Initially, the opening 50 in capsule 24 is closed by means of a
flangible diaphragm (not shown(adapted to be pierced by the plunger
head 38. In cases wherein the capsule is made of plastic, the
diaphragm may be an area of reduced thickness which defines the
opening 50. Thus, the forwardly extending edge 49 of the plunger
head 38 may easily puncture the diaphragm thereby permitting the
plunger 18 to enter the capsule compartment 48. As an alternative
method, a cap (not shown) may be placed over the end of the capsule
during storage thereof and removed prior to placing the capsule
into the tool.
The capsule cap 28 is generally cylindrical and has a closed end 29
with a movable diaphragm 54 therein preferably made of hard rubber
or plastic and having a small aperture 56 positioned offcenter. The
diaphragm 54 defines an enclosure 58 within the cap, the purpose of
which will now be described.
In storing the capsule, the amalgam constituents must be kept
separate in order to insure that the amalgam does not set. Thus,
with the above-described device, the constituents may be kept
separate during storage. Specifically, within the enclosure 58, we
place one constituent of the amalgam, i.e., mercury, and in the
chamber 48 of the capsule, the silver alloy is kept. These
materials are kept separate by maintaining the aperture 56 and
nozzle aperture 52 out of registry as shown in FIG. 5. During
storage, the cap 28 is partially received onto the end 26 of the
capsule so that the capsule end abuts the diaphragm 54. To insure
that the respective apertures of the diaphragm and capsule are kept
out of registry, we provide arrows 60 which indicate to the
operator the position of the cap.
After the dental carie has been prepared for filling, the dentist
takes the capsule and rotates the cap 28 so that the arrows 60 are
in alignment, thereby bringing the apertures 56 and 52 into
registry. The capsule cap is then pushed entirely onto the end 26
of the capsule to abut against the capsule shoulder 27 thereby
extruding all the mercury into the capsule compartment 48. The
entire capsule is then placed in an amalgamator for the mixing
procedure, and thereafter, the cap 28 is removed and the capsule 24
is inserted into the injector tool 10. When the plunger 18 is
depressed the head 38 enters into the capsule compartment 48 and
extrudes the amalgam 62 out of the end thereof into the nozzle 15
(FIGS. 10 and 11). The plunger 16 is then depressed to eject the
amalgam into the dental cavity. This operation may be repeated
numerous times in order to fill the cavity and until the capsule is
emptied of all amalgam. It will be noted that the stop 37 on the
plunger 18 does not engage the movable washer 40 and helical spring
36 until the plunger has substantially entered the capsule
compartment 48. The biasing nature of the helical spring 36 is
intended to insure that the head 38 of the plunger 18 does not
interfere with the action of the plunger 16. Similarly, plunger 16
is continually biased to its extended position so that its head 31
will not interfere with the extrusion of amalgam 62 into the nozzle
15.
For ease of use and patient comfort, we have found that an angle 64
of approximately 120.degree. between the nozzle and the tubular
members 12 and 14 insures that the tool may be easily inserted into
the patient's mouth and that all areas thereof are easily
accessible to the nozzle orifice 65. Additionally, our preferred
embodiment includes a nozzle orifice diameter of approximately 2.5
mm. This diameter permits easy extrusion of the amalgam material 62
into the average dental cavity.
* * * * *