U.S. patent number 3,636,952 [Application Number 05/031,610] was granted by the patent office on 1972-01-25 for disposable combination flushable diaper and protective cover.
This patent grant is currently assigned to Riegel Textile Corporation. Invention is credited to Donald K. George.
United States Patent |
3,636,952 |
George |
January 25, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
DISPOSABLE COMBINATION FLUSHABLE DIAPER AND PROTECTIVE COVER
Abstract
A disposable, unitary, combination flushable diaper and
protective cover characterized by serving the dual function of a
conventional diaper and protective pants and by being easily
disposable by stripping off the protective cover and flushing the
diaper in an ordinary water closet. The product includes a
dispersible, fluid-permeable, body contacting layer for receiving
the moisture of the wearer and preferably comprising flat
regenerated cellulose fibers of the collapsed multicellular form. A
flushable, moisture absorbing, interior pad is superimposed on the
body contacting layer for absorbing the moisture of the wearer. The
pad comprises a batt of fiberized cellulosic fibers for providing
absorbency and at least one ply of cellulosic sheet material on
each side of the batt for providing strength. A protective cover of
moisture impervious material is preferably superimposed on the pad
and forms an envelope with the body contacting layer around the
interior pad.
Inventors: |
George; Donald K. (Aiken,
SC) |
Assignee: |
Riegel Textile Corporation
(Ware Shoals, SC)
|
Family
ID: |
21860425 |
Appl.
No.: |
05/031,610 |
Filed: |
April 24, 1970 |
Current U.S.
Class: |
604/364; 604/365;
604/375 |
Current CPC
Class: |
A61F
13/49453 (20130101); A61F 13/539 (20130101); A61F
13/15211 (20130101); A61F 13/515 (20130101) |
Current International
Class: |
A61F
13/15 (20060101); A61f 013/16 () |
Field of
Search: |
;128/287,284,286 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Rosenbaum; Charles F.
Claims
What is claimed is:
1. A disposable, unitary, prefolded, combination flushable diaper
and protective cover of generally rectangular unfolded
configuration defining longitudinally extending central and side
portions and characterized by serving the dual function of a
conventional diaper and protective pants and by being easily
disposable by stripping off the protective cover and flushing the
diaper in an ordinary water closet after use, said combination
diaper and protective cover comprising
a dispersible, fluid-permeable, body contacting layer for receiving
the moisture of the wearer and comprising hydrophilic, flat,
ribbon-like, aerated, regenerated cellulose fibers of the generally
collapsed multicellular form having natural bonding characteristics
and which provides a body contacting layer having high dry
strength, wet hang and dispersibility characteristics when agitated
in a large excess of water,
a flushable, moisture absorbing, interior pad superimposed on said
body contacting layer for absorbing the moisture of the wearer
received through said body contacting layer, said pad comprising a
batt of fiberized cellulosic fibers for providing superior moisture
absorbing characteristics to said pad and at least one ply of
cellulosic sheet material positioned on opposite sides of said batt
fibers for providing strength and additional absorbency to said
pad,
a protective cover of moisture impervious sheet material
superimposed on said interior pad to prevent moisture from passing
therefrom and secured to said body contacting layer along
longitudinal and transverse edges thereof to form therewith an
envelope around said interior pad and to form the unitary
combination diaper and protective cover,
embossed portions along the transverse edges of said combination
diaper and protective cover uniting said body contacting layer and
said protective cover with each other and with said interior pad to
form the unitary combination diaper and protective cover,
a plurality of adhesive deposits disposed within said embossed
portions for cooperating therewith to form the unitary combination
diaper and protective cover,
said batt of fiberized fibers forming a part of said interior pad
having a length substantially equal to said combination diaper and
protective cover for providing absorbency thereto but terminating
at and not extending into said embossed portions for facilitating
the uniting of said body contacting layer and said protective
cover,
additional adhesive deposits disposed between and uniting said body
contacting layer and said interior pad for distributing stresses
applied throughout the diaper and preventing relative displacement
between said body contacting layer and said interior pad, and
said side portions of said combination diaper and protective cover
being folded inwardly over said central portion and then folded
outwardly back over themselves to form a prefolded combination
diaper and protective cover.
2. A disposable combination flushable diaper and protective cover,
as set forth in claim 1, in which said protective cover extends
around the longitudinal edges and overlaps said fluid-permeable
body contacting layer and is secured thereto for preventing leakage
of moisture at the longitudinal edges of said diaper and for
providing a strong pinning area at the corners of said diaper in
the unfolded condition.
3. A disposable combination flushable diaper and protective cover,
as set forth in claim 2, in which said body contacting layer is
creped in the transverse direction of said diaper for wicking
moisture toward the longitudinal edges of said diaper having said
protective cover therearound to prevent leakage of moisture from
said diaper.
4. A disposable combination flushable diaper and protective cover,
as set forth in claim 1, in which said combination diaper and
protective cover includes longitudinally extending central and side
portions and in which said central portion is of greater thickness
than said side portions for providing increased moisture absorption
in said central portion.
5. A disposable combination flushable diaper and protective cover,
as set forth in claim 1, in which said batt of fiberized fibers
forming a part of said interior pad has a width substantially equal
to and is disposed in said central portion of said combination
diaper and protective cover for concentrating absorbency therein
and allowing easy folding of said combination diaper and protective
cover.
6. A disposable combination flushable diaper and protective cover,
as set forth in claim 5, in which said layers of cellulosic sheet
material, superimposed on opposite sides of said batt of fibers and
forming part of said interior pad, extend throughout the length and
width of said combination diaper and protective cover for providing
strength and absorbency thereto.
7. A disposable, unitary, prefolded, combination flushable diaper
and protective cover of generally rectangular unfolded
configuration defining longitudinally extending central and side
portions and characterized by serving the dual function of a
conventional diaper and protective pants and being easily
disposable by stripping off the protective cover and flushing the
diaper in an ordinary water closet after use, said combination
diaper and protective cover comprising
a dispersible, fluid permeable, body contacting layer for receiving
the moisture of the wearer comprising hydrophilic, flat,
ribbonlike, aerated, regenerated cellulose fibers of the generally
collapsed multicellular form having natural bonding characteristics
and which provide a body contacting layer having high dry strength,
wet hand and dispersibility characteristics when agitated in a
large excess of water,
a flushable, moisture absorbing, interior pad superimposed on said
body contacting layer for absorbing the moisture of the wearer
received through said body contacting layer, said pad comprising a
batt of fiberized cellulosic fibers having a width substantially
equal to and being disposed in said central portion of said
combination diaper and protective cover for providing concentrated
absorbency therein and at least one ply of cellulosic sheet
material positioned on each side of said batt of fibers and
extending throughout the length and width of said combination
diaper and protective cover for providing strength and absorbency
thereto,
a protective cover of moisture impervious sheet material
superimposed on said interior pad to prevent moisture from passing
therefrom and secured to the said body contacting layer along
longitudinal and transverse edges to form therewith an envelope
around said interior pad and to form the unitary combination diaper
and protective cover, said protective cover extending around the
longitudinal edges and overlapping said body contacting layer and
being secured thereto for preventing leakage of moisture at the
longitudinal edges of said diaper and for providing a strong
pinning area at the corners of said diaper,
embossed portions along the transverse edges of said combination
diaper and protective cover uniting said body contacting layer and
said protective cover with each other and with said interior pad to
form the unitary combination diaper and protective cover,
a plurality of adhesive deposits disposed within said embossed
portions for cooperating therewith to form the unitary combination
diaper and protective cover,
said body contacting layer being creped in the transverse direction
for wicking moisture toward the longitudinal edges of said diaper
having the overlapped protective cover therearound to prevent
leakage of moisture,
said batt of fiberized fibers forming a part of said interior pad
having a length substantially equal to said combination diaper and
protective cover for providing absorbency thereto but terminating
at and not extending into said embossed portions for facilitating
the uniting of said body contacting layer and said protective
cover,
additional adhesive deposits disposed between and uniting said body
contacting layer and said interior pad for distributing stresses
applied thereto throughout the diaper and preventing relative
displacement between said body contacting layer and said interior
pad, and said side portions of said combination diaper and
protective cover being folded inwardly over said central portion
and then folded outwardly back over themselves to form a prefolded
combination diaper and protective cover.
Description
This invention relates to a disposable, unitary, combination
flushable diaper and protective cover and more specifically to a
combination diaper and protective cover which is characterized by
serving the dual function of a conventional diaper and protective
pants and which is easily disposable by stripping off the
protective cover and flushing the diaper in an ordinary water
closet.
Heretofore, so-called "disposable" diapers have been commercially
provided. However, they have not been easily disposable by flushing
inasmuch as delamination or tearing apart of each of the component
parts was required prior to any flushing in an ordinary water
closet, even if flushing of the individual component parts were
feasible, such as tearing away the front cover sheet, the back
cover sheet and the interior pad to separate the component parts of
the diaper for individual flushing or other disposal thereof. This
was particularly true because the prior "disposable" diapers did
not conventionally include a front cover sheet or body contacting
sheet which was dispersible.
These previously manufactured "disposable" diapers have included a
variety of constructions of interior absorbent pads. However, all
of these prior interior pads have either been lacking in strength
or absorbency. It is necessary that the interior pad include both
superior absorbency characteristics and strength for providing both
of these qualities in the overall disposable diaper.
Also, with a number of previously manufactured "disposable"
diapers, it has been necessary to utilize a separate pair of
protective pants, i.e., plastic or rubber pants, for protecting
against the passage of moisture from the disposable diaper to the
clothing of the infant.
Accordingly, it is the object of this invention to provide a
disposable, unitary, combination flushable diaper and protective
cover which is characterized by serving the dual function of a
conventional diaper and protective pants and by being easily
disposable by stripping off the protective cover and flushing the
diaper in an ordinary water closet.
It is a further more specific object of this invention to provide
the above diaper with an improved flushable, moisture absorbing,
interior pad which provides both superior absorbency and strength
to the combination diaper.
It has been found by this invention that the above objects may be
accomplished by providing a disposable, unitary, combination
flushable diaper and protective cover comprising a dispersible,
fluid-permeable, body contacting layer for receiving the moisture
of the wearer. This layer preferably comprises hydrophilic, flat,
ribbonlike, aerated, regenerated cellulose fibers of the generally
collapsed multicellular form having natural bonding
characteristics. The diaper and cover further includes a flushable,
moisture absorbing, interior pad superimposed on the body
contacting layer for absorbing the moisture of the wearer. The pad
comprises a batt of fiberized cellulosic fibers for providing
superior absorbency characteristics and at least one ply of
cellulosic sheet material positioned on each side of the batt for
providing strength and additional absorbency to the pad. The
combination diaper and cover also includes a protective cover of
moisture impervious sheet material superimposed on the pad and
secured to the body contacting layer along longitudinal and
transverse edges thereof to form therewith an envelope around the
interior pad.
In the preferred form of the combination flushable diaper and
protective cover of this invention, the protective cover extends
around the longitudinal edges and overlaps the fluid-permeable body
contacting layer and is secured thereto to prevent leakage of the
moisture at the longitudinal edges of the diaper and body
contacting layer is creped in the transverse direction of the
diaper for wicking moisture toward the longitudinal edges of the
diaper having the protective cover therearound to prevent leakage
of moisture from the diaper.
Preferably, the combination diaper and protective cover includes
embossed portions along the transverse edges of the combination
diaper and cover for uniting the body contacting layer and the
protective cover with each other and with the interior pad to form
a unitary combination diaper and protective cover.
The combination diaper and protective cover also preferably
includes longitudinally extending central and side portions in
which the side portions are folded inwardly over the central
portion and then folded outwardly back over themselves to form a
prefolded combination flushable diaper and protective cover.
Some of the objects of this invention having been stated, other
objects will appear as the description proceeds when taken in
conjunction with the accompanying drawings, in which:
FIG. 1 is a perspective view of a disposable, unitary, combination
flushable diaper and protective cover, constructed in accordance
with this invention, and which has been prefolded;
FIG. 2 is a perspective view of the combination flushable diaper
and protective cover, shown in FIG. 1, in the unfolded condition
thereof, with certain component parts broken away;
FIG. 3 is a top plan view of the unfolded combination diaper and
protective cover of FIG. 2 illustrating the fold lines in phantom
therein;
FIG. 4 is a longitudinal cross-sectional view, taken along the line
4--4 of FIG. 1, of the prefolded combination flushable diaper and
protective cover; and
FIG. 5 is a transverse cross-sectional view, taken along the line
5--5 of FIG. 1, of the prefolded combination flushable diaper and
protective cover .
Referring now to the drawings, the disposable, unitary, combination
flushable diaper and protective cover of this invention is
illustrated in its prefolded condition in FIGS. 1, 4 and 5 and in
its unfolded condition in FIGS. 2 and 3 and is generally referred
to therein by the reference numeral 10.
The combination diaper and protective cover 10 comprises a
dispersible, fluid-permeable, body contacting layer 11 for
receiving the moisture of the wearer when the diaper is placed in
position on the wearer to allow the moisture to pass or wick
internally of the diaper. This body contacting layer 11 is formed
from hydrophilic, flat, ribbonlike, aerated, regenerated cellulose
fibers of the generally collapsed multicellular form having natural
bonding characteristics. The nature of this material provides high
dry strength to prevent tearing of the body contacting layer 11
during normal use, high wet hang or wet strength when subjected to
the normal moisture of the wearer and the ability to disperse when
agitated in a large excess of water such that the body contacting
layer will disperse when agitated in an ordinary water closet to
provide ease in flushing of the diaper.
The combination flushable diaper and protective cover 10 further
includes a flushable, moisture absorbing, interior pad 12
superimposed on the body contacting layer 11 for absorbing the
moisture of the wearer received or wicked through the body
contacting layer 11. The interior pad 12 comprises a batt 13 of
fiberized cellulosic fibers for providing superior absorbency
characteristics and at least one ply 14 of cellulosic sheet
material positioned on each side of the batt 13 for providing
strength and additional absorbency to the pad 12. As illustrated in
the drawings, a plurality of plies 14 are positioned on the side of
the interior pad 12 adjacent the body contacting layer 11 and one
ply 14 of cellulosic sheet material is positioned on the other side
of the batt 13 of fibers. However, it is to be understood that any
arrangement or number of plies 14 of cellulosic sheet material may
be used on each side of the batt 13 of fibers in the interior pad
12 for providing the desired strength and additional moisture
absorption characteristics to the interior pad 12. These plies of
cellulosic sheet material may be creped tissue paper layers which
are easily flushable in an ordinary water closet. Manifestly, the
batt 13 of fibers is dispersible and easily flushable in an
ordinary water closet.
The combination flushable diaper and protective cover 10 further
includes a protective cover 17 moisture impervious sheet material
superimposed on the other side of the interior pad 12 and secured
to the body contacting layer 11 along longitudinal and transverse
edges thereof to form therewith an envelope around the interior pad
12. This fluid impervious protective cover 17 provides combination
diaper and protective cover 10 which does not require the use of
protective pants when diapering an infant. The protective cover 17
may be formed of any moisture impervious sheet material, such as
plastic or the like.
The thus formed combination disposable diaper and protective cover
10, in the unfolded condition thereof, as shown in FIGS. 2 and 3,
includes a longitudinally extending central portion 20 and side
portions 21. In the prefolded condition of the combination diaper
and protective cover 10, as shown in FIGS. 1, 4 and 5, the side
portions 21 are each folded inwardly over the central portion 20
and then folded outwardly back over themselves. Specifically, the
side portions 21 are each folded inwardly over the central portion
20 along first longitudinally extending, preferably linear, fold
lines 22 extending the length of the combination diaper and
protective cover and located adjacent the central portion 20. The
outermost sections of the thus folded side portions 21 are then
folded outwardly back over themselves along second longitudinally
extending, preferably slightly outwardly curved fold lines 23
extending the length of the combination diaper and protective cover
and located between the first fold lines 22 and the longitudinal
side edges of the unfolded diaper.
In the preferred form of the combination flushable diaper and
protective cover 10, the protective cover 17 extends around the
longitudinal edges of the diaper and overlaps the fluid-permeable
body contacting layer 11, as shown particularly in FIGS. 1, 2 and
5. The overlapping protective cover is secured to the body
contacting layer 11, such as by heat sealing. This heat sealing, as
shown in the drawings, could be formed as a plurality of
longitudinally extending heat sealed lines 25. This overlapping
arrangement of the protective cover seals and prevents leakage of
moisture at the longitudinal edges of the combination diaper and
protective cover 10 and provides strong pinning areas at the
corners of the diaper.
For cooperating with the overlapped protective cover, the body
contacting layer is preferably creped in the transverse direction
of the diaper for wicking excessive moisture toward the
longitudinal edges of the diaper having the protective cover
overlapped therearound and thereby prevents leakage of moisture
from the diaper.
The combination flushable diaper and protective cover 10 includes
embossed portions 30 along the transverse edges of the combination
diaper and cover for uniting body contacting layer 11 and the
protective cover 17 with each other and with the interior pad 12 to
form a unitary combination diaper and protective cover. Preferably,
the embossed portions 30 include a plurality of adhesive deposits
31 disposed within the embossed portions for cooperating therewith
to form the unitary combination diaper and protective cover and for
aiding in holding together the various components within the
embossed portions 30.
Also, there is preferably provided additional adhesive deposits 31
between the body contacting layer 11 and the interior pad 12 for
securing these components together at the location of the deposits
so that stresses applied through the diaper during use are
distributed throughout the combination diaper and protective cover
and for preventing relative displacement between the body
contacting layer 11 and the interior pad 12.
A preferred form of an interior pad 12 for use in the combination
diaper and protective cover 10 of this invention is illustrated in
the drawings and includes a batt 13 of fiberized fibers which has a
length equal to the combination diaper and protective cover, but
which terminates at and does not extend into the embossed portions
at the transverse edges for facilitating the uniting of the
remaining components included in the embossed areas 30 and to hold
these components together and prevent delamination. If the batt of
fibers extended into the embossed areas, it would be very difficult
to hold the components in the embossed areas together. Also, the
batt 13 of fiberized fibers preferably has a width equal to only
that of the central portion of the unfolded diaper, as may be seen
in FIG. 2, to provide a greater thickness in the central portion
for increased moisture absorption where it is needed in the central
portion and to allow easier folding of the side portions of the
diaper.
When this width batt 13 of fibers is used, the plies 14 of
cellulosic material on either side of the batt 13 should extend
throughout the length and width of the combination diaper and
protective cover 10 for providing strength thereto and for
providing additional absorbency in the central portion and
absorbency in the side portions.
The thus formed and prefolded combination flushable diaper and
protective cover may be easily fitted onto any size wearer by
locating the middle thereof in the crotch of the wearer and
positioning the combination diaper and protective cover in a
generally U-shaped configuration around the trunk or lower body of
the wearer such that the transverse embossed edges will extend
around the waist of the wearer. These transverse edges in the
prefolded configuration, shown in FIG. 1, may be extended simply by
pulling on the side portions thereof until they fit around the
waist of the wearer, whereupon pins may be inserted to hold the
combination diaper and protective cover in place. This construction
eliminates any folding of the combination diaper and backing in the
crotch portion and allows manipulation of the transverse edges
which form the waist portion of the combination diaper and
protective cover 10 for easily fitting the wearer. The generally
contoured configuration obtained by prefolding of the diaper, as
described above, provides a diaper which easily fits the body of
the wearer and prevents bulkiness, etc., when placed in position on
the wearer. Manifestly, no protective pants are needed when
utilizing the combination diaper and protective cover 10 of this
invention. Also, the improved interior pad construction provides
strength and absorbency not normally obtained with conventional
disposable diapers.
After the combination diaper and protective cover 10 has been used,
it may be easily disposed of by stripping off and disposing of the
protective cover 17 and then flushing the diaper in an ordinary
water closet. The agitation of flushing will cause the body
contacting layer 11 to disperse allowing the remaining portions of
the diaper to disperse and be easily flushed in the water
closet.
In the drawings and specification there has been set forth a
preferred embodiment of the invention and, although specific terms
are employed, they are used in a generic and descriptive sense only
and not for purposes of limitation.
* * * * *