U.S. patent number 3,636,863 [Application Number 04/852,005] was granted by the patent office on 1972-01-25 for arrangement for compacting refuse.
This patent grant is currently assigned to International Petents & Development Corp.. Invention is credited to Stanley J. Woyden.
United States Patent |
3,636,863 |
Woyden |
January 25, 1972 |
ARRANGEMENT FOR COMPACTING REFUSE
Abstract
A control system for use in conjunction with a hydraulically
operated refuse compactor. Input signals derived from sensors and
limit switches on the compactor are applied to the controlled
system which, in turn, generates controlling signals directed to
the proper hydraulic valves, and in the correct sequence. Safety
interlocks prevent operation of the machine when possible damage
may be incurred in the machine or by the operator.
Inventors: |
Woyden; Stanley J. (Stamford,
CT) |
Assignee: |
International Petents &
Development Corp. (Kings Point, NY)
|
Family
ID: |
25312267 |
Appl.
No.: |
04/852,005 |
Filed: |
August 21, 1969 |
Current U.S.
Class: |
100/49; 100/45;
100/73; 100/218; 141/94; 169/23; 53/507; 100/51; 100/99; 100/229A;
340/521; 100/269.16 |
Current CPC
Class: |
B30B
9/3007 (20130101) |
Current International
Class: |
B30B
9/30 (20060101); B30B 9/00 (20060101); B30b
015/16 () |
Field of
Search: |
;53/67,78 ;99/336
;141/94,140 ;340/207,208,213 ;169/23
;100/49,51,52,53,229,269,99,73,74,75,218,215,251,45 |
References Cited
[Referenced By]
U.S. Patent Documents
Other References
"Research- Cottrell" A five page pamphlet received in Patent Office
on Dec. 13, 1968..
|
Primary Examiner: Wilhite; Billy J.
Claims
I claim:
1. An arrangement for compacting refuse comprising, in combination,
refuse storage means for storing and accumulating refuse to be
compacted; detection means communicating with said storage means
for detecting when a predetermined quantity of refuse has been
accumulated within said storage means; hydraulic-oil-actuated
pressure-applying means operatively connected to said detection
means for applying pressure to said predetermined quantity of
refuse and forming into a compacted mass of refuse, said
pressure-applying means being actuated through said detection means
when a predetermined quantity of refuse has been accumulated;
pressure-sensing means connected to said pressure-applying means
for sensing when the pressure applied to said quantity of refuse
has attained a predetermined level, said quantity of refuse being
formed into a compacted mass when said predetermined level of
pressure has been attained; closure means for opening and closing
said refuse storage means and operatively connected to said
pressure-sensing means for opening said storage after said
predetermined level of pressure has been attained, said compacted
mass being removable from said storage means after opening thereof;
ejecting means actuated in response to the opening of said storage
means by said means for opening and closing said refuse storage
means, said ejecting means forcing said compacted mass from said
storage means when opened; access door means for access to the
interior of said refuse-compacting arrangement; container means for
receiving said compacted mass of refuse after being ejected from
said storage means; conveying means for conveying a plurality of
container means in sequence to to said storage means for receiving
said compacted mass in sequence; and alarm-indicating means for
indicating an alarm signal when predetermined undesirable operating
conditions prevail, said alarm-indicating means comprising lamp
means emitting a light signal upon presence of a fire within said
refuse-compacting arrangement, upon the number of containers
available for conveying to said storage means for receiving said
compacted mass being exhausted, upon opening of said access door
means, upon overloading said oil-actuated pressure-applying means,
upon rise in temperature of said oil above a predetermined level,
upon decrease of said oil below a predetermined level, and upon
inoperativeness of said detection means.
2. The arrangement according to claim 1 wherein said lamp means
comprises a bank of interconnected lamps, each lamp indicating one
of said undesirable operating conditions, and a bank of
interconnected switches for actuating said lamps, each lamp being
actuated by one switch so that said lamp is extinguished when said
switch bridges said lamp and said lamp lights when said switch is
in open position.
3. The arrangement according to claim 1 including
radio-transmitting means for transmitting said alarm signal to a
remotely located radio receiver.
4. The arrangement according to claim 1 including means for
transmitting said alarm signal through conventional telephone line
to a remote location.
Description
BACKGROUND OF THE INVENTION
In the operation of refuse compactors to avoid air pollution, it is
an essential requirement to provide a control system for operating
the refuse compactor which is extremely reliable in repeated
use.
Refuse compactors are generally massive machines operated through
the application of hydraulic systems. A hydraulic operating system
is the feasible one to use because the compacting ram, for example,
which compacts the refuse into a bale of considerably reduced size,
requires heavy pressures for accomplishing its task. Large forces
and high-intensity pressures are conveniently realized through
hydraulic cylinders and pistons. The mechanism used to eject the
compacted bale after its formation, is furthermore, also
conveniently operated through hydraulic means. In view of the
massive pressures that are available from such hydraulically
operated systems, it is desirable to have a controlling arrangement
which will apply controlling signals to the proper hydraulic
cylinders, through their associated valves, and within the correct
sequence of time. If the controlling signals do not occur reliably
at each and every instance designated for them, operations may not
be performed within a compacting cycle, and a change in the
operating sequence may result in injury to the machine.
Furthermore, in view of the large forces and pressures which are
used to actuate the movable parts of the machine, potential danger
prevails with respect to the human operator, in the event that the
machine is not operated properly. Accordingly, it is a desideratum
of the present invention to overcome the foregoing disadvantages
and dangers and to supply an efficient and reliable controlled
system.
SUMMARY OF THE INVENTION
A controlled arrangement in which a sensor within the refuse
storage space of the compactor initiates a signal for commencing a
compacting cycle, when sufficient refuse has been accumulated to
constitute a compacted bale. The compacting ram is then actuated to
execute reciprocating motion for the purpose of applying pressure
to the refuse and thereby form it into a compacted bale. When the
applied pressure of the ram reaches a predetermined level, the ram
is held stationary, and an ejection portion of the cycle is
commenced by opening a door through which the completed bale may be
ejected. Ejection is achieved through a hydraulically operated
ejecting piston which pushes the compacted bale through the opening
left by the opened door.
The machine is stopped from operating whenever the compacting
pressure exceeds a predetermined level which may be encountered
when an incompressible object becomes intermixed with the refuse,
and may cause damage to the machine if the ram were actuated
against the object. The machine is also stopped from operating in
the event that the oil level within the hydraulic system is too
low, or any doors of the machine, through which an operator may
become injured, are left open prior to initiating or starting of
the machine.
Relay elements are used to determine the sequence of the operating
cycle and to provide a substantially reliable system requiring
little maintenance and operating personnel.
Accordingly, it is an object of the present invention to provide a
controlled system for operating a refuse compactor which is
reliable in operation.
Another object of the present invention is to provide a controlled
system for refuse compactors which may be repetitively used without
experiencing excessive wear or requiring substantial
maintenance.
A still further object of the present invention is to provide a
controlled system for use in conjunction with refuse compactors
which will prevent damage to the machine in the event that specific
operations within a timing cycle are not carried out
satisfactorily.
It is also a specific object of the present invention to provide
interlocks through which the machine is prevented from operating in
the event that attending personnel may become injured in the
operation of the machine.
A further object of the present invention is to provide a
controlled system which will render a refuse compactor a fully
automatic machine.
Various further and more specific purposes, features and advantages
will clearly appear from the detailed description given below taken
in connection with the accompanying drawings which form part of
this specification and illustrate merely by way of example, an
embodiment of the device of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
In the following description and in the claims, parts will be
identified by specific names for convenience, but such names are
intended to be as generic in their application to similar parts as
the art will permit. Like reference characters denote like parts in
the several figures of the drawings, in which
FIG. 1 is a functional diagram of a refuse-compacting system
controlled through the arrangement of the present invention;
FIG. 2 is an end view of the refuse-compacting system of FIG.
1;
FIGS. 3 to 5 are partial electrical circuit diagrams of the control
arrangement for the system of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the drawings, and in particular to FIG. 1, refuse is
admitted to the compacting machine through a chute or duct 10.
After passing through the chute or duct 10 the refuse accumulates
within the space 12 of the machine, in front of the compacting
piston 14. In the inoperative state, prior to initiating a
compacting cycle, the compacting ram or piston 14 is in the
retracted state shown by the solid lines in the drawings. As refuse
accumulates within the chamber 12, it reaches eventually the level
of a photoelectric sensor 16 mounted within the duct or chute 10.
When the light path of the photoelectric cell 16 is interrupted,
for a predetermined length of time, through the presence of refuse
beyond that level, the compacting ram or piston 14 becomes actuated
for the purpose of commencing a compacting cycle. Disinfectant is
injected or sprayed into the refuse as it accumulates within the
compacting space 12 and prior to initiating a compacting cycle.
Once the compacting ram 14 becomes actuated, it moves
reciprocatingly against the refuse in front of the ram within the
space 12, so that a compacted bale becomes formed between the
piston head 14 and a cooperating abutting portion 18. In practice,
the completed bale has a cylindrical cross section which is
determined from the shapes of the piston head 14 and the abutting
portion or die portion 18. Thus, the frontal part of the piston 14
and the portion 18 may be considered to be die halves which apply a
predetermined shape to the compacted bale. For convenience in
handling the bale, this shape is often selected to be cylindrical
for the bale.
When the hydraulic pressure applied to the piston 14 for compacting
the refuse achieves a predetermined level, the refuse bale is
considered to be fully compacted, and the ram 14 is stopped, in its
motion, in the forward position in which the ram bears against the
compacted bale. A door 20 is then withdrawn from an opening beneath
the compacted bale which is held in place between the frontal
portion of the piston 14 and the die portion 18 cooperating with
the piston in forming the bale. The door 20 is moved hydraulically
through a hydraulic cylinder and piston 22 which is linked to the
door through the rod 24. The compacting piston 14 is operated
through the hydraulic cylinder 15.
Once the door 20 has been fully withdrawn so that a full opening
prevails beneath the compacted bale, the ejecting hydraulic
cylinder 26 is operated so as to force the piston 28 downward and
thereby force the compacted bale within a container 30. The latter
is held within a can 32 which becomes advanced beneath the door 20
prior to initiating an ejecting portion of the cycle. The container
30 may be of the disposable type, so that the entire compacted bale
and container may then be transported for discarding purposes.
The hydraulic cylinders of the compacting machine are operated
through the circuit 34 which includes a motor 36 for operating a
hydraulic pump and thereby maintain fluid under pressure within the
operating cylinders of the machine. The motor 36 may be operated
from a three-phase power supply which is connected to the motor by
way of circuit breakers 40 used to protect the motor against
overload conditions. The power lines to the motor are also passed
through contacts of a relay 42 which becomes deenergized whenever
the motor is to be stopped for any reason, such as when a condition
arises which may be injurious to the machine or the operator. Thus,
each of the three-phase lines for the motor are passed through
contacts, 42a, 42b and 42c of the relay 42.
To operate the machine, the switch 44 is transferred to the "on"
position for the purpose of applying power to the connection path
or junction 46.
As refuse drops through the chute or duct 10 and past the photocell
16, the latter becomes momentarily actuated and thereby transmits a
signal used to energize a time delay relay 48. The signal used to
energize the time delay relay 48 is simultaneously applied to the
relay 50 which becomes latched in and thereby maintains the delay
relay 48 also energized. During the energized state of the relay
48, a solenoid 52 becomes actuated for the purpose of spraying
disinfectant into the refuse being accumulated within the storage
space 12. After the time interval associated with the time delay
relay 48 has expired, the latter becomes deenergized and, as a
result, the relay 50 is also released or deenergized, since it is
connected in series with a contact 48a or the relay 48.
The latching feature of the relay 50 results from the contact 50a
which is connected in series with the coil of the relay 50. A
second contact 50b of the relay 50 causes energization of the
solenoid 52 whenever the relay 50 is energized, as determined by
the time interval of the relay 48. The latter becomes actuated
through contact 16a of the photocell assembly 16.
It is not essential that a photocell be used for detecting the
accumulation or the passage of refuse through the chute 10. An
ultrasonic device, for example, may also be used for purposes of
detecting passage of refuse through the duct. Thus, any disturbance
of the ultrasonic pattern established by the device would be
registered as a signal which would be processed and used precisely
the same as the signal emitted by the photocell 16.
When refuse has accumulated within the duct or chute 10 so that it
is stacked beyond or above the level of the photocell 16 or similar
functioning sensor, so that this sensor or photocell becomes
actuated for a predetermined length of time as, for example,
several minutes, the time delay relay 54 becomes energized through
the contact 16b associated with the sensor. In the case of using a
photocell for the sensor, the relay 54, for example, becomes
energized, as a result of the blockage or interruption of the light
path associated with the photocell 16. With the operation of the
time delay relay 54, the contact 54a of this relay closes and
thereby energizes the relay 56 connected in parallel with a timing
motor 58. Once the timing motor becomes thus energized, it becomes
latched into this energized stage through the contact 58a which is
operated by a cam of the timing motor. The operation of timing
motors and their cam-operated switches are well known in the art
and will, therefore, not be discussed in detail herein.
Connected in parallel with the timing motor 58 which is arranged to
operate for a time interval of, for example, 21/2 minutes, is a
time delay relay 60 having, for example, a delay of 15 minutes.
This latter time delay relay 60 is a safety device which stops the
operation of the machine through the release or deenergizing of the
relay 62 connected in series with a plurality of interlocked
switching devices. When the relay 62 becomes thus deenergized or
released, a red-flashing indicating lamp 64 is turned on and a
remotely located bell 66 is sounded. The flasher 64 and bell 66
become operated through the contact 62a of the relay 62. These two
indicating devices 64 and 66 are used to register an alarm
condition which notifies the operator and attending personnel that
an unusual operating condition has arisen.
Whenever such an alarm condition is registered, the relay 68
denoted as an alarm relay and connected in parallel with the
flasher 64 and bell 66, is also energized. When this relay 68
becomes actuated, as a result of the presence of an alarm
condition, such operation of the relay 68 may also be used to
transmit a signal over telephone lines to a remotely located
central office for the purpose of dispatching maintenance personnel
to the scene of the machine. At the same time, switching contacts
associated with the relay 68 may also be used to trigger a portable
receiver which may be carried by maintenance personnel located
remotely from the compacting machine. When such a portable receiver
carried by such personnel becomes triggered, the personnel are
informed that their attention is required at the machine. The
portable receiver carried by such personnel may also be connected
to a buzzer or vibrator which is attached to their clothing for the
purpose of attracting their attention. Thus, by connecting a radio
signal transmitter 70 across the relay 68, for example, an alarm
signal is immediately transmitted to such remotely located
personnel, through their portable receiver carried on their person,
whenever an alarm condition prevails through the energizing of the
relay 68. At the same time, this alarm signal may also be
transmitted through a telephone transmitter 72, for example, which
may be designed in the form of a conventional device used for
dialing a specific number so that the signal may be transmitted
over conventional telephone lines to a remotely located central
station. In the event that directly connected leased telephone
lines are used, it is possible to omit the transmitter 72, since
the signal resulting from the energizing of relay 68 will then be
directly transmitted to the central station without having to dial
a specific number. A lamp, furthermore, may be included with the
relay 68 so as to indicate a condition that an alarm has been
registered.
Once the timing motor 58 is operating and the relay 56 is
energized, a standby lamp 74 is shorted across its terminals, and a
compacting lamp 76 is turned on. When the timing motor 58 becomes
actuated for the purpose of initiating a compacting cycle, the ram
14 is in the forward position illustrated by the broken lines in
FIG. 1. In this forward position of the compacting ram or piston
14, a limit switch 78 actuated through the motion of the ram, is in
the position shown in the drawing. This limit switch 78 is of the
toggle switch design, and the switch will not transfer state until
the compacting piston or ram 14 has reached its retracted position.
The toggle switch 78, may, for example, be actuated through an
actuating device mounted directly upon the piston or ram 14. When
the latter reaches its forward position, the switch 78 is
transfered to the position shown in the drawing. Upon retracting of
the piston 14, the actuator leaves the switch 78 in this position,
and when the piston 14 has attained its fully retracted position, a
second actuator mounted or secured to the piston actuates the
toggle switch 78 to the opposite switching position. The spacing
between the two actuators mounted or secured to the piston for
purposes of actuating the switch 78 is, in this example, equal to
the length of stroke of the piston.
Consequently, when power is applied through the limit switch 78, as
a result of the operation of the timing motor 58, the solenoid 80
becomes energized for the purpose of retracting the ram. The
solenoid 80 is associated with a hydraulic valve by which the
cylinder 15 and piston 14 are operated so as to cause retraction of
the piston. Upon reaching the retracted position, the piston 14
will cause the transfer of the switch 78 through means of the
actuating devices described, and as a result the solenoid 82
becomes energized for causing the ram to move back to the forward
position. The solenoid 82 is also associated with a hydraulic valve
for the cylinder 15 and piston 14 and is specifically designed so
as to direct the hydraulic fluid for pushing the ram into forward
position.
When the ram thereby reaches the forward position, the switch 78 is
transferred again in position and the reciprocating cycle is
repeated. The ram is thus maintained with reciprocating motion for
the length of time determined by the timing motor 58, which may,
for example, be of the order of 21/2 minutes. During this interval
of operation of the motor 58 and reciprocating motion of the ram
14, the standby lamps 74 is turned off through the shorting contact
56a of the relay 56. The compacting lamp 76 which notifies the
operator that the ram is in motion, is, at the same time, turned
on.
At the end of the time interval determined by the motor 58, the
relay 56 becomes deenergized, and the piston 14 will be directed to
move to its forward position, provided that the limit switch 84 is
closed. The latter is a momentary contact switch which is cam
operated and is in the closed position at all times except when the
piston 14 is fully extended in the forward position. Accordingly,
when the timing motor 58 ceases to operate, for the purpose of
terminating the compacting cycle, the piston 14 is brought to the
forward position.
Communicating with the hydraulic fluid lines of the system is a
pressure switch 86. When a bale of refuse has been formed through
the compacting action of the piston 14, the pressure switch 86 will
indicate a predetermined pressure magnitude or pressure intensity.
The pressure switch 86 is a conventional device which results in a
circuit closure when a preset pressure level is attained. In the
system of the present invention, this set level of the pressure for
the device 86 corresponds to the pressure resisting the compacting
piston 14, when the bale of refuse has been fully formed. If such
compacting pressure is attained within the time interval
established by the motor 58, the switch 86 becomes closed and, as a
result, a time delay relay 88 is energized. After the time interval
associated with the delay relay 88 has expired, the relay 90
becomes energized and remains in this energized state through the
latching contact 90a of this relay 90. The relay 90 is energized as
a result of the contact 88a associated with the relay 88. Once the
relay 90 is in the energized state, the ejecting lamp 92 becomes
turned on.
A limit switch 94 is included for the purpose of initiating
immediate ejection of the refuse accumulated within the space 12,
should an incompressible object be dropped through the chute 10,
which may cause possible damage to the machine. If, for example, a
long steel rod is dropped through the chute 10, the piston 14 in
its forward stroke will cause the rod to bear against the limit
switch 94 located at the position 94a in FIG. 1. With the closure
of this switch 94, the ejection cycle becomes initiated. Thus, the
switch 94 serves to apply a safety feature to the machine whereby
the latter is protected against possible damage resulting from
incompressible objects. The location 94a, at the same time, may be
used in the form of a cutting edge so that when, for example, a
wooden rod is dropped through the chute 10 the ram 14 will cut the
wooden rod during its forward motion. Under normal operating
conditions, the ejecting portion of the cycle is not begun unless
the compacting pressure, as sensed by the device 86, is maintained
for a predetermined time interval established by the time delay
relay 88. When, however, the switch 94 becomes actuated, the relay
88 is bypassed and the relay 90 is immediately energized so as to
initiate an ejecting cycle. By providing the relay 88, assurance is
had that the bale will not be ejected prematurely if a higher
pressure is developed for only a short time interval during the
compacting process and a bale has not, as yet, been completed.
With relay 90 energized, the forward solenoid 82 of the compacting
ram also becomes energized through the contact 90b. The ram,
therefore, is extended in the forward position, while at the same
time, the door solenoid 96 becomes energized through the contact
90c of the relay 90. The switching contact 90b serves to maintain
the ram in its extended forward position for the ejecting process,
and prevents the ram from creeping back, by maintaining the
solenoid 82 energized. In effect, the ram is also extended somewhat
more than it is during the compacting process for the purpose of
obtaining a firmer packaged or compacted bale prior to ejection.
The relay 90 also has a contact 90d for the purpose of maintaining
the retracting solenoid 80 for the ram deenergized. This retracting
solenoid would normally become energized as a result of the
position of the limit switch 78, which assumes the position shown
in the drawing, when the ram is in the forward position.
After the solenoid 96 has caused the door 20 to be withdrawn so as
to leave an opening beneath the compacted bale, a limit switch 98
on the door is transferred to the closed circuit position. The
limit switch 98 is of the momentary contact type of switch which is
spring actuated and will be held only in the closed circuit
position provided that the door 20 is in its open position. With
the limit switch 98, however, in the closed circuit position while
the door is open, the time delay relay 100 becomes energized. The
ejection solenoid 102 becomes, at the same time, energized through
the limit switch 104. The limit switch 104 is actuated through the
motion of the ejecting piston 28, at the extreme positions of this
piston.
When the piston 28 is in its uppermost position, the switch 104 is
transferred to the position shown in the drawing, corresponding to
the position 104a. The switch 104 is of the toggle type of switch
and will remain in this position 104a until the piston 28 reaches
its lowermost position, at which instant the switch 104 is
transferred to its position 104b. The position 104b of the switch
will then be maintained until the piston again reaches its
uppermost position. The actuation of the limit switch 104 through
actuators mounted directly upon the piston, or secured thereto, is
similar to the arrangement described in relation to the compacting
piston 14. Once the ejecting solenoid 102 is energized, the piston
28 is moved downward and the compacted bale is ejected.
The ejecting piston 28 is associated with a second limit switch 106
which is of the momentary contact type and which is mounted so that
it becomes actuated when a piston is in its uppermost position. In
this uppermost position of the piston, the switch 106 is in the
position 106a. For all other positions of the piston, the switch
106 is spring-actuated to the position 106b. Through the contact
100a of the time delay relay 100, the relay 90 is maintained
energized until the limit switch 106 transfers to its position
106b.
When the ejecting piston 28 reaches its lowermost position, the
limit switch 104 is transferred to its position 104b and energizes,
thereby, the relay 108. With the transfer of the limit switch 104,
the ejecting solenoid 102 becomes deenergized. As a result of the
contact 108a of the energized relay 108, the motor 110 used to
rotate the turntable upon which the cans 32 are situated, becomes
energized.
Thus, the cans 32 are mounted upon an endless conveyor 31 which
advances an empty can beneath the piston 28, as required, and
removes a filled can after the ejecting piston has pushed the
compacted bale into the container 30 lining the can 32. Although
the contact 108a will reopen upon deenergizing of the relay 108
when the ejecting piston 28 reaches its uppermost position and
thereby transfers switch 104 to position 104a, a limit switch 112
mounted on the turntable maintains the motor 110 energized until a
new container or can 32 is positioned properly in place beneath the
opening covered by the door 23. The limit switch 106 also serves a
safety function by preventing the compacting ram from operating
until the ejecting piston 28 has returned to its uppermost
position.
A further safety feature of the controlled system of the present
invention is provided through the pushbutton type of switch 114.
When the latter switch becomes depressed by the operator, for
example, the relay 116 becomes energized and remains in this
energized state through the latching contact 116a. With the
energization of the relay 116, a time delay relay 118 also becomes
energized, and remains in this state through the energized state of
the relay 116. As a result of the contact 116b, the door solenoid
96 is actuated so as to cause the opening of the door 20. The
solenoid 96 is of the spring return design so that when the
solenoid becomes deenergized, the valve for actuating the door 20
is transferred to the state wherein the door becomes opened.
Through the contact of 116c, 116d and 116e, furthermore, the motor
starting relay 42 becomes energized so as to actuate the compacting
ram. The latter becomes retracted through the presence of the relay
120 which is connected in parallel with the relay 116 and is also
energized during this interval when the relay 116 is energized.
Through the arrangement of the switching contacts 120a and 120b,
the solenoid 80 is energized and the compacting ram is moved into
its retracted position. After the elapse of the time interval
associated with the relay 118, the relay 116 and 120 again become
deenergized through opening of the switching contact 118a. The time
delay of the relay 118 is of the order of several seconds required
to open the door 20 and retract the compacting ram 14.
Consequently, by depressing the pushbutton 114, the door may be
opened and the compacting ram may be retracted within several
seconds. Another safety feature which prevents damage to the
machine is achieved through a pressure-detecting switch 122. The
latter detects the condition when the pressure behind the
compacting ram 14 exceeds a predetermined level. At that point, the
switch 122 is transferred to closed circuit position and energizes,
thereby, the relay 124. With the energized state of the relay 124,
the machine becomes immediately turned off through the switching
contact 124a. Through the contact 124b the red-flashing light 64
becomes actuated and the bell 66 becomes sounded. At the same time,
the lamp 126 becomes turned on so as to indicate that a maximum
pressure condition as sensed by the device 122 has resulted.
The pressure-sensing device 122 is similar to that of 86, with the
exception that the device 122 has been set to provide a circuit
closure when the pressure level exceeds a predetermined limit which
is substantially above that for which a circuit closure is realized
through the device 86. By noting the lamp 126, the operator may
immediately determine why the machine has stopped and apply,
therefore, corrective action. The pressure sensor 122 would become
actuated, for example, when an incompressible steel rod has dropped
into the machine and is blocking the free motion of the compacting
ram. Under such circumstances, it is desirable to protect the
machine from becoming damaged as a result of developing excessive
pressures and, for this reason, the switch 122 is provided to shut
off the machine.
Connected in parallel with the high-pressure switch 122, is also
another pole of the manually operated switch 114 for retracting the
compacting ram. Thus, when this switch 114 is depressed, the
conditions resulting from closure of the switch 122 are also
simulated.
The control system, in accordance with the present invention, has
several other safety features through which the machine becomes
turned off and is prevented from operating, so as to prevent damage
to the operator or to the machine itself. Thus, in the event that a
fire prevails within the machine as a result of, for example, the
dropping of inflammable chemicals or similar materials into the
machine from the chute 10, a thermal switch 128 becomes actuated
and transfers to the position 128a where it energizes the solenoid
valve 130. The thermal switch 128 is a temperature-detecting switch
constructed of a bimetallic element which will perform a switching
action when the temperature to which the switch is subjected to
exceeds a predetermined limit. With the energizing of the solenoid
130, a sprinkler built into the machine will become actuated for
the purpose of extinguishing the fire. This sprinkler may, at the
same time, be also used as a cleaning agent for the machine. By
actuating the pushbutton 132 it is possible to energize the
solenoid valve 130 without the action of the switch 128. Thus, the
operator may, at any time, depress a pushbutton 132 for the purpose
of energizing the solenoid 130 and thereby actuate the sprinkler
system for cleaning the interior of the machine. Whenever a fire
is, however, registered through the transfer of the switch 128 to
the position 128a, the lamp 132 is turned on for the purpose of
informing the operator of this condition. At all other times, the
lamp 132 is shortened through the contact of the switch 128. The
machine becomes stopped when the switch 128 does become actuated,
because the relay 62 becomes deenergized.
It is also desired to stop the machine from operating when all of
the cans 32 have been filled, and none are further available for
receiving additional bales of compacted refuse. Under these
circumstances, a limit switch 134 mounted upon the conveyor 31
becomes transferred to the open circuit position and thereby
deenergizes the relay 62. The lamp 136 becomes simultaneously
turned on with the actuation of the limit switch 134 so as to
indicate the reason for the stoppage of the machine.
To protect the operator from possible injury while the machine is
in motion, a limit switch 138 becomes actuated and deenergizes the
relay 62 for turning off the machine, in the event that the
inspection doors to the machine are left open, so that any person
may have access to the interior of the machine and thereby incur
possible injury while the machine is in operation. Whenever the
machine becomes turned off as a result of the actuation of the
limit switch 138, the lamp 140 lights to indicate this
condition.
If, for any reason whatsoever, the motor 36 draws overload current,
the circuit breaker 40 becomes actuated to deenergize the relay 62
and light, at the same time, the lamp 41 for the purpose of
indicating the reason for the nonoperating condition of the
machine.
Should the temperature of the oil used for the hydraulic fluid in
the operating system of the compactor exceed a predetermined limit,
the thermal switch 142 becomes actuated and deenergizes the relay
62 for stopping the machine. The switch 142 may be in the form of a
bimetallic element which becomes actuated at a predetermined
temperature level. When the switch 142 has become thus actuated
through a temperature which is considered too high for the oil
within the hydraulic system, the lamp 144 becomes lighted to
indicate this condition.
If, on the other hand, the level of the oil within the hydraulic
system is too low, a level-indicating switch 146 becomes actuated
and the lamp 148 is lighted so as to indicate this condition,
whereby the operator may take appropriate action to replenish the
oil that may have been lost from the system.
If, in the event that photocell 16 becomes defective or soiled, so
that the time delay relay 60 becomes actuated, the switching
contact 60a opens for the purpose of deenergizing the relay 62 and,
at the same time, indicate the inoperative condition through the
lamp 150. The time delay relay or timer 60 is, for example, set for
a 15-minute time interval, and should a compacting cycle not have
been fully carried out by that time and the light path of the photo
cell 16 have been cleared, it may be concluded that the photo cell
requires attention or maintenance, and the operator is alerted to
this condition through the lamp 150 turned on as a result of the
switching contact 60a being transferred to open circuit
condition.
To prevent disturbances to residents of a building during the night
as a result of the operation of the compacting machine, a timer 152
is provided which will open the circuit to the relay 62 and thereby
deenergize the latter, when the time set on the timer 152 is
exceeded. Thus, the timer 152 may be set so as to maintain its
switching contact open during the night hours of each day, and
thereby maintain the machine in the inoperative state. A lamp 154
indicates this condition when the timer 152 has rendered the
machine inoperative.
Accordingly, the relay 62 may become deenergized whenever one of a
series of conditions prevail, during which it is desirable to have
the machine inoperative. All of the switching devices which are
actuated to disconnect the machine from the line are all connected
in series and, at the same time, in series with the coil to the
relay 62.
Whenever any one of these series-connected switches becomes
actuated, the switch opens its respective lamp circuit and permits
the lamp, thereby, to light. At all other times, the switching
contact short circuits the lamp and thereby maintains the lamp in
the turned-off state.
Resistors 200 to 206 are connected to the respective lamps for the
purpose of assuring that the correct voltage appears across the
lamp when the corresponding switching contact for the lamp is
opened.
While it may, at times, be possible to operate the compacting
machine during the night without producing disturbances to
residents in the vicinity, it may not be desirable to sound the
bell 66 in the event that an alarm condition is realized. The
flashing lamp 64 and bell 66 are normally actuated whenever the
relay 62 is deenergized or the relay 124 becomes energized. Under
these conditions, when the bell 66 is not desired to sound, a
switch 158 may be transferred to the circuit-open position so as to
prevent actuation of the bell. By linking the switch 158 to a timer
156, it is possible to automatically turn off the bell 66 during
the night hours, for example. Thus, by setting the night timer 156
similar to that described in relation to the night timer 152, it is
possible to deactivate the bell 66 during specific hours of the
night.
If, for any reason, the control system develops defective operation
so that an excess of current is drawn, a circuit breaker 160
disconnects the entire control system from the line. The circuit
breaker 162 is provided, on the other hand, to disconnect the
turntable motor 110 from the line, in the event that this motor
draws excess current through overload or defective operation.
If the machine has been stopped for any reason, and it is desirable
to reset the machine for continued operation, the switch 44 is
transferred to the "Reset" position and then to the "On" position.
Through such actuation of the switch 44, the relay 124 becomes
deenergized when the switch is in the "Reset" position, and
consequently the control circuitry will have been reset to an
operative state when the switch is returned to the "On"
position.
A pushbutton 164 permits the operator to index the turntable or
conveyor 31 manually without applying the automatic system, of the
present invention. Thus, by depressing the pushbutton 164, the
relay 108 becomes energized and as a result the motor 110 becomes
operated through the contact 108. The operator is free to depress
the pushbutton 164 any number of times for the purpose of advancing
the cans 32, or setting the conveyor or turntable 31 into motion.
Switching contacts 56b, 62b, and 124c of relays 56, 62, and 124
respectively, assure that their circuit branches operate in the
proper sequence in relation to the overall operating phases of the
controlled system.
While the invention has been described and illustrated with respect
to a certain preferred example, it will be understood by those
skilled in the art after understanding the principle of the
invention, that various changes and modifications may be made
without departing from the spirit and scope of the invention.
* * * * *