U.S. patent number 3,636,612 [Application Number 05/026,847] was granted by the patent office on 1972-01-25 for tool for staking a terminal pin to a terminal lug.
This patent grant is currently assigned to Lorain Products Corporation. Invention is credited to George Suprun.
United States Patent |
3,636,612 |
Suprun |
January 25, 1972 |
TOOL FOR STAKING A TERMINAL PIN TO A TERMINAL LUG
Abstract
A tool for fastening a wire-bearing terminal pin to terminal
lug. A drive member is slidably mounted in a tube having a
longitudinal opening in the tube wall at one end thereof. A
terminal pin having a wire crimped thereto is pushed into the end
of the tube until the tip of the terminal pin touches the tip of
the drive member. As this occurs, the wire passes through the
longitudinal opening and is deflected away from the tip of the
terminal pin thus to clear the path of movement of the drive
member, this being accomplished by a deflecting surface at the tip
of the drive member. The end of the loaded tube is slipped over the
companion terminal lug until the contact between the flat end of
the tube and the mounting surface of the terminal lug orients the
longitudinal axis of the tube along the longitudinal axis of the
terminal lug. This allows the end of the drive member to pushingly
engage the tip of the terminal pin while the contact between the
terminal pin and the tube wall prevents the application of a
lateral force to either the terminal pin or the terminal lug. The
longitudinal movement of the drive member forces the terminal pin
substantially longitudinally into intimate electrical contact with
the terminal lug. As the tool is removed, the terminal pin passes
through the end of the tube and the wire passes through the
longitudinal opening in the wall thereof.
Inventors: |
Suprun; George (Lorain,
OH) |
Assignee: |
Lorain Products Corporation
(N/A)
|
Family
ID: |
21834131 |
Appl.
No.: |
05/026,847 |
Filed: |
April 9, 1970 |
Current U.S.
Class: |
29/747; 29/758;
29/761 |
Current CPC
Class: |
H01R
43/26 (20130101); Y10T 29/53209 (20150115); Y10T
29/53257 (20150115); Y10T 29/5327 (20150115) |
Current International
Class: |
H01R
43/26 (20060101); H01r 043/04 () |
Field of
Search: |
;29/23H,23DT,23HC,203,2HM |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Eager; Thomas H.
Claims
I claim:
1. In a device for staking a self-supporting terminal pin having
resilient contact wipers to a self-supporting, flexible terminal
lug, in combination, a hollow member having an open end, the plane
of the open end of said hollow member being substantially
perpendicular to the longitudinal axis thereof, a drive member for
driving a terminal pin along said longitudinal axis, said drive
member having at its end a surface disposed angularly with respect
to said longitudinal axis and having a rest position a
predetermined distance from the open end of said hollow member, a
longitudinal opening in said hollow member occupying at least the
region between the open end of said hollow member and the rest
position of the end of said drive member, said longitudinal opening
having a width greater than the diameter of the largest size wire
to be staked.
2. In a device for staking a wire-bearing, self-supporting terminal
pin having resilient contact wipers to a self-supporting, flexible
terminal lug, in combination, a hollow rod having a longitudinal
opening at one end thereof, a drive rod slidably mounted within
said hollow rod, said drive rod having a reduced end whereby the
wire fastened to the terminal pin may be deflected away from the
tip of the terminal pin, through said longitudinal opening, to
allow a driving contact between the tip of the self-supporting
terminal pin and the driving end of said drive rod, means for
maintaining the reduced end of said drive rod in wire deflecting
relationship to said longitudinal opening, the plane of the end of
said hollow rod having said longitudinal opening being
substantially perpendicular to the longitudinal axis of said hollow
rod.
3. In a device for staking a wire-bearing, self-supporting terminal
pin having resilient contact wipers to a self-supporting, flexible
terminal lug, in combination, a hollow member having a longitudinal
opening at one end thereof, the plane of said one end being
substantially perpendicular to the longitudinal axis of said hollow
member, a drive member slidably mounted within said hollow member,
said drive member having a reduced tip whereby the wire fastened to
the terminal pin may be deflected away from the tip of the terminal
pin, through said longitudinal opening, to allow a driving contact
between the adjacent tip of the terminal pin and the driving end of
said drive member when the wire-bearing terminal pin is loaded into
said hollow member, means for maintaining said reduced tip in wire
deflecting relationship to said longitudinal opening, a window in
said hollow member, said window exposing a portion of said terminal
pin when said terminal pin is loaded in said hollow member.
4. In a device for staking a self-supporting terminal pin having
resilient contact wipers to a self-supporting, flexible terminal
lug, in combination, a first member having an internal guide region
passing longitudinally from end to end thereof, one end of said
internal guide region having a shape suitable for axially receiving
a terminal pin, said end lying in a plane which is substantially
perpendicular to the longitudinal axis of said guide region, a
section of said guide region at said end being exposed by a
longitudinal opening in said first member, a second member,
slidably mounted in said guide region, for longitudinally driving a
terminal pin which is loaded in said one end of said guide region,
said second member being provided with a deflecting surface near
the end thereof, said deflecting surface being adapted to deflect a
wire which is fastened to the terminal pin outwardly through said
longitudinal opening and away from the tip of the terminal pin to
thereby expose the adjacent tip of the terminal pin to the driving
end of said second member.
5. In a device for staking a wire-bearing, self-supporting terminal
pin having resilient contact wipers to a self-supporting, flexible
terminal lug, in combination, a hollow member having a longitudinal
opening in the wall at one end thereof, a drive member movably
mounted within said hollow member, said drive member having a wire
deflecting surface at the tip thereof whereby the wire fastened to
the terminal pin may be deflected away from the tip of the terminal
pin, through said longitudinal opening, to allow a driving contact
between the adjacent tip of the terminal pin and the driving end of
said drive member, means for maintaining a predetermined alignment
between said deflecting surface and said opening, said hollow
member being adapted to axially receive a terminal pin and to guide
the longitudinal movement thereof when said drive member moves
longitudinally within said hollow member.
6. In a device for staking a wire-bearing, self-supporting terminal
pin having resilient contact wipers to a self-supporting, flexible
terminal lug, in combination, a hollow member having an internal
guide region passing axially from end to end thereof, said guide
region having a cross-sectional shape suitable for axially
receiving a terminal pin, a longitudinal opening in the wall of
said hollow member at one end thereof, said longitudinal opening
having a width suitable for receiving a wire which is fastened to a
terminal pin as the terminal pin is being loaded into said internal
guide region, a drive member slidably mounted within said internal
guide region, said drive member having a tip so shaped that said
drive member can pushingly engage the adjacent tip of the loaded
terminal pin without crushing the insulation of the wire fastened
thereto, the contact between said internal guide region and the
terminal pin providing lateral support to the terminal pin and,
thereby, to the terminal lug, while the advance of said drive
member applies a longitudinal staking force to the tip of the
terminal pin.
Description
BACKGROUND OF THE INVENTION
The present invention relates to fastening tools and is directed
more particularly to a tool for fastening a wire-bearing terminal
pin to a companion terminal lug.
Soldering and staking are two widely used methods for making
electrical connections to the terminal lugs located on the back of
a socket for a printed circuit card. As is well known, soldering
involves the fastening of a wire to a terminal lug by means of a
fusible metal. Staking, on the other hand, involves crimping a
terminal pin to a wire followed by mechanically pressing the
terminal pin into contact with a terminal lug.
Prior to the present invention, it has been the practice to utilize
printed circuit card sockets having a first type of terminal lug
where fastening is to be accomplished by soldering and to utilize
printed circuit card sockets having a second, mechanically stronger
type of terminal lug, where fastening is to be accomplished by
staking. One reason for this practice has been the tendency of the
first type of terminal lug to bend or break while a terminal pin is
being staked thereto. This breakage occurs because the terminal
lug, being mechanically weak, has little ability to resist the
application of a force applied in any direction except along the
longitudinal axis of the lug. Thus, because of the difficulty of
utilizing staking with both types of terminal lugs, it has been
felt necessary to stock two different types of printed circuit card
sockets, one having solderable terminal lugs and another having
stakeable terminal lugs.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the invention to provide improved
means for staking a terminal pin to either a solderable terminal
lug or a stakeable terminal lug.
Another object of the invention is to provide a staking tool so
arranged that the force acting on a terminal lug during staking is
applied substantially along the length of the terminal lug thereby
preventing the bending or breaking thereof.
It is another object of the invention to provide a staking tool of
the above character which is easy to load with a wire-bearing
terminal pin.
Still another object of the invention is to provide a staking tool
which is easy to disengage from the terminal pin after staking.
Yet another object of the invention is to provide a staking tool
having an end adapted to rest upon the terminal lug mounting to
orient the longitudinal axis of the loaded staking tool along the
longitudinal axis of the terminal lug.
It is still another object of the invention to provide a staking
tool which applies the staking force to a terminal pin without
damaging either the terminal pin or the wire crimped thereto.
Another object of the invention is to provide a staking tool having
no exposed moving parts which might damage nearby terminal lugs or
wires during staking.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevation of a staking tool constructed in accordance
with the invention,
FIG. 2 is a cross-sectional view taken on the line 2--2 of FIG.
1,
FIG. 3 is a fragmentary cross-sectional view from FIG. 2 showing
the position of a terminal pin which is ready for staking,
FIG. 4 is a cross-sectional view taken along the line 4--4 of FIG.
1 showing the position of a terminal pin which is ready for
staking,
FIGS. 5a and 5b show a terminal lug and a terminal pin which are of
one type suitable for use with the staking tool of invention.
DESCRIPTION OF THE INVENTION
Referring to FIGS. 5a and 5b, there is shown a terminal pin 10 of a
type suitable for fastening a wire 11 to a self-supporting but
nonrigid terminal lug 12, the latter being fixed to a mounting
structure 12a such as the back side of a printed circuit card
socket. Terminal pin 10 is of a well-known type that includes a
main body 10a from which are formed tabs 10b and 10b', tabs 10c and
10c' and wipers 10d and 10d'. Tabs 10b and 10b' are provided to
hold the insulation of wire 11 to terminal pin 10, tabs 10c and
10c' are provided to hold a stripped end section of wire 10 in
intimate electrical contact with terminal pin 10 and contact wipers
10d and 10d' are provided to hold terminal lug 12 in low-impedance
electrical contact with terminal pin 10 after staking. As is best
seen in FIG. 4, wipers 10d and 10d' curve inwardly upon main body
10a. This causes wipers 10d and 10d' to exert a downward resilient
force when a terminal lug such as 12 is forced between main body
10a and contact wipers 10d and 10d' during staking. Thus, pressing
pin 10 longitudinally against lug 12 assures a good electrical
contact between wire 11 and terminal lug 12.
Referring to FIGS. 1 and 2, there is shown a staking tool including
a hollow body or barrel 13 and a drive member or ram 14 arranged to
slide longitudinally therewithin. This tool is adapted to
longitudinally press a terminal pin, such as terminal pin 10,
loaded therewithin, onto a terminal lug, such as terminal lug 12,
when drive member 14 is advanced longitudinally to the left as
shown in FIGS. 1, 2, and 3.
To the end that terminal pin 10 may be easily loaded into the
staking tool, in a position suitable for the beginning of staking
activity, as shown in FIGS. 3 and 4, a longitudinal section of the
driving end of barrel 13 is cut away leaving an opening 19. Wire 11
may be passed laterally through this opening as terminal pin 10 is
being loaded into the end of the staking tool to assume a position
shown in FIG. 3. This slot allows the removal of the staking tool
from the terminal pin after staking, the wire again being passed
through opening 19.
In order that the staking tool may exert the desired longitudinal
staking force on terminal pin 10 as distinguished from the wire 11,
without damaging the insulation of the wire, the end of drive
member 14 is reduced in cross section to provide a wire deflecting
surface 16. This surface deflects the wire away from the end of
terminal pin 10 to the position shown in FIG. 3 thereby allowing a
metal-to-metal, driving contact between the tip 10e of terminal pin
10 and drive member 14 as shown in FIG. 3. A slot 17 is provided in
drive member 14 to receive a key 18 which is fixed to barrel 13.
Member 18, by riding in slot 17, prevents the rotation of drive
member 14 with respect to hollow member 13.
As the flat end 13a of the loaded staking tool is slipped over
terminal lug 12 and advanced until it rests on mounting structure
12a, it will be seen that the longitudinal axis of the terminal lug
is parallel to the longitudinal axis of the staking tool and thus
the terminal pin 10. Because the close fit of wipers 10d and 10d'
within hollow member 13 prevents terminal pin 10 from moving
laterally, that is, in a direction which does not lie along the
longitudinal axis of staking tool, it will be seen that the
movement of the drive member 14 against the driving end of terminal
pin 10 causes the latter to advance against terminal lug 12 in a
direction along the longitudinal axis thereof. This causes lug 12
to enter between main body 10a and wipers 10d and 10d' of terminal
pin 10 to establish the desired electrical contact.
Because of the contact between the planar end 13a of barrel 13 and
mounting 12a keeps the staking tool from moving angularly with
respect to lug 12, and because pin 10 can move only longitudinally
with respect to terminal lug 12 during staking, it will be seen
that there is exerted no force which tends to bend lug 12 away from
its normal perpendicularity with respect to mounting 12a. As a
result, terminal pin 10 may be pressed against terminal lug 12 with
a force sufficient to produce the desired good electrical contact
despite the substantial inability of terminal lug 12 to resist the
application of forces in directions other than those perpendicular
to its mounting surface.
To the end that drive member 14 may be restored to its original
position after the staking of terminal pin 10, there is provided a
spring 20 which exerts a rightward force, as shown in FIG. 2, on
drive member 14 by acting on a member 21 fixed thereto by a set
screw 22. The rightward travel of drive member 14 is stopped as
member 18 comes into contact with the left end of slot 17. This
assures the desired spacing between the end of barrel 13 and the
wipers of the loaded terminal pin.
Because terminal pin 10 and drive member 14 move only within the
boundaries of hollow member 13, it will be seen that the terminal
lugs adjacent to terminal lug being connected are not interfered
with during the staking operation.
To the end that the orientation of pin 10 in barrel 13 may be
observed and, if necessary, corrected before staking begins, there
is provided a cutaway section 23 which serves as a window to expose
and provide access to the rear portion of pin 10. This window does
not interfere with the above-described movement of pin 10 because,
as shown in FIG. 3, the forward portion of the window does not
extend into the region where wipers 10d and 10d' contact the inside
of barrel 13. The sloping rear portion of window 23 provides
clearance for the wire which is deflected upward by the tip of
drive member 14.
In view of the foregoing it will be seen that a staking tool
constructed in accordance with the invention is adapted to properly
orient a terminal pin loaded therewithin with respect to a terminal
lug and to drive the pin substantially longitudinally against the
terminal lug until the desired electrical contact has been
achieved, this being accomplished without exposing adjacent lugs or
wires to abrasion from contact with a moving tool.
It will be understood that the embodiment shown herein is for
explanatory purposes only and may be changed and modified without
departing from the spirit and scope of the appended claims.
* * * * *