U.S. patent number 3,636,495 [Application Number 05/026,854] was granted by the patent office on 1972-01-18 for floor plug.
This patent grant is currently assigned to Jack A. Frost. Invention is credited to Frank J. Forsyth, Jr..
United States Patent |
3,636,495 |
Forsyth, Jr. |
January 18, 1972 |
**Please see images for:
( Certificate of Correction ) ** |
FLOOR PLUG
Abstract
An electrical plug for three-phase, high-power electrical
applications is provided. The plug is adapted for use in connection
with a floor receptacle and has a generally flat, thin casing to
provide a low profile on the floor. Safety means are provided
within the casing to prevent electrical flashover between the
terminals and to prevent the ingress of moisture into the casing.
The casing encloses electrical terminals which include relatively
thin flat terminal bars received in grooves in the casing, which is
made in separable halves, from which extend terminal elements which
project exteriorly of the casing for connection to an electrical
receptacle. A socket is provided on the casing to act as additional
support for the terminal elements and to provide an enclosure
therefor.
Inventors: |
Forsyth, Jr.; Frank J. (Marine
City, MI) |
Assignee: |
Frost; Jack A. (Detroit,
MI)
|
Family
ID: |
21834167 |
Appl.
No.: |
05/026,854 |
Filed: |
April 9, 1970 |
Current U.S.
Class: |
439/106; 439/466;
439/587; 439/934; 439/694 |
Current CPC
Class: |
H01R
13/56 (20130101); H01R 24/30 (20130101); Y10S
439/934 (20130101) |
Current International
Class: |
H01R
13/00 (20060101); H01R 13/56 (20060101); H01r
003/06 () |
Field of
Search: |
;339/14,62,63,111,192,193,190,196,206,207,208,209,210,218 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
1,029,898 |
|
May 1958 |
|
DT |
|
684,915 |
|
Dec 1952 |
|
EN |
|
Primary Examiner: Moore; Richard E.
Assistant Examiner: Hafer; Robert A.
Claims
What I claim as my invention is:
1. An electrical plug for use in connecting high-power, multiphase
electrical cables to a floor receptacle, comprising a generally
flat, thin casing including detachably fastened upper and lower
casing portions, detachable fastening means securing the casing
portions together, said casing portions being separable along a
plane through the thickness of the casing, said portions having
abutting faces fabricated of electrically insulating material, a
plurality of grooves in the face of the lower casing portion
extending from one end of the portion and terminating within the
periphery of the face, the sections of the grooves at said one end
defining cable opening means for reception of electrical cables,
terminal opening means in the lower casing portion in alignment
with the inner end section of each groove for outward projection of
electrically conductive terminal elements from the casing interior,
an electrical terminal in the casing for each groove, said
electrical terminals each comprising an electrically conductive bar
received in one of the grooves and an electrically conductive
terminal element extending therefrom and through the respective
terminal opening means, said bars extending to a point adjacent the
cable opening means for attachment to electric cables, and a
transversely extending trough in the lower casing portion adjacent
the cable opening means end thereof, said trough extending across
all of said grooves for collecting moisture entering said casing
through said opening means.
2. An electrical plug as defined in claim 1, further characterized
in the provision of a socket on the exterior face of the lower
casing portion having the terminal opening means therein, said
socket comprising a sleeve and a relatively thick cylindrical
member, said cylindrical member being located adjacent to the lower
casing portion and having opening means therein aligned with the
terminal opening means and through which said terminal elements
pass, said sleeve surrounding the exposed outer ends of the
terminal elements and being secured to said cylindrical member.
3. An electrical plug as defined in claim 1, and further
characterized in that the upper casing portion comprises a pair of
separable sections, one of said sections overlying the main portion
of the electrical terminals excepting for the end portions thereof
adjacent the cable opening means, the other of said sections
overlying the remaining terminal portions.
4. An electrical plug as defined in claim 1, further characterized
in the provision of aligned slots in the opposed casing portion
faces extending between each pair of grooves, and electrically
insulating strips separate from said casing portions received in
said slots to form electrical barriers between the terminals.
5. The electrical plug as defined in claim 1, further characterized
in the provision of a transversely extending groove in the upper
casing face which is aligned with said trough in said lower casing
face, and a rod of electrically insulating material received in
said last mentioned groove to bear against electrical cables
extending into the casing and seal one side thereof thereby forcing
any moisture entering the casing to flow into said trough.
6. The electrical plug as defined in claim 1, further characterized
in that said grooves being four in number for three power lines and
a ground line, said grooves and mating terminal bars terminating
around a common center with an outer groove terminating in
transverse alignment with the common center, the groove adjacent
thereto terminating short of the common center, its adjacent groove
terminating on the other transverse side of the common center, and
the remaining outer groove being L-shaped with one long leg
extending beyond the common center and a shorter leg extending back
towards the common center and terminating in alignment
therewith.
7. An electrical plug for use in connecting high-power, multiphase
electrical cables to a floor receptacle, comprising a generally
flat, thin casing including detachably fastened casing portions,
detachable fastening means securing the casing portions together,
said casing portions being separable along a plane through the
thickness of the casing, said portions having abutting faces
fabricated of electrically insulating material, a plurality of
grooves in at least one of the faces of the casing portions
extending from one end of the portion and terminating within the
periphery of the face, the sections of the grooves at said one end
defining cable opening means for reception of electrical cables
terminal opening means in one of the casing portions in alignment
with the inner end section of each groove for outward projection of
electrically conductive terminal elements from the casing interior,
an electrical terminal in the casing for each groove, said
electrical terminals each comprising an electrically conductive bar
received in one of the grooves and an electrically conductive
terminal element extending therefrom and through the respective
terminal opening means, said bars extending to a point adjacent the
cable opening means for attachment to electric cables, said plug
being adapted for use in connection with three-phase AC power, said
grooves being four in number for three power lines and a ground
line, said grooves and mating terminal bars terminating around a
common center with an outer groove terminating in transverse
alignment with the common center, the groove adjacent thereto
terminating short of the common center.
8. An electrical plug for use in connecting high-power, multiphase
electrical cables to a floor receptacle, comprising a generally
flat, thin casing including detachably fastened casing portions,
detachable fastening means securing the casing portions together,
said casing portions being seperable along a plane through the
thickness of the casing, said portions having abutting faces
fabricated of electrically insulating material, a plurality of
grooves in at least one of the faces of the casing portions
extending from one end of the portion and terminating within the
periphery of the face, the sections of the grooves at said one end
defining cable opening means for reception of electrical cables,
terminal opening means in one of the casing portions in alignment
with the inner end section of each groove for outward projection of
electrically conductive terminal elements from the casing interior,
an electrical terminal in the casing for each groove, said
electrical terminals each comprising an electrically conductive bar
received in one of the grooves and an electrically conductive
terminal element extending therefrom and through the respective
terminal opening means, said bars extending to a point adjacent the
cable opening means for attachment to electric cables, moisture
trapping means in the casing adjacent the cable opening means end
thereof, said moisture trapping means comprising a transversely
extending trough in one of the casing faces extending across all of
the grooves, an aligned groove in the other casing face, and a
cylindrical rod of electrically insulating material received in
said last-mentioned groove to bear against electrical cables
extending into the casing and seal one side thereof thereby forcing
any moisture entering the casing to flow into said trough.
Description
BACKGROUND OF THE INVENTION
The floor plug is adapted to utilize three-phase AC electrical
power. It is for use in connection with electrical devices having
high-power requirements and wherein the electrical devices are not
permanently installed which would justify making a permanent
electrical connection to power. For example, in convention halls
wherein industrial shows are held, a show may be set up and
dismantled within a period of a few days or a week. Shows which
feature electrically operated machinery such as machine tools,
computers and the like have high-power requirements. It is not
economical to make permanent connections for the purposes of such
shows. Other instances where temporary electrical connections are
desired are heavy duty portable equipment such as electric welders
and electric vehicles wherein the battery must be recharged at
certain intervals.
Permanent floor receptacles have been provided for use in
connection with plugs attached to power cables extending from the
electrical devices for the purpose of making temporary electrical
connections. The receptacle does not form part of the present
invention but, in general, as will be appreciated, the receptacle
must be sufficiently electrically isolated from the surrounding
area for safety purposes. Such receptacles have been recessed into
the floor in order to prevent direct contact therewith by a person
or object making contact with the floor surface in the area of the
receptacle. Additionally, remote switches have been provided to
connect the receptacles to a source of power only at such times as
a proper connection with a floor plug has been made and
inspected.
Floor plugs for use in connection with such receptacles must meet
certain safety standards. Firstly, the plug casing must be
waterproof to prevent ingress of water which may cause dangerous
short circuiting of the terminals. Further, the terminals, being
high-power terminals, should be electrically isolated from each
other to prevent dangerous flashover therebetween. An additional
desired feature of the plug is that it not be bulky so as to
provide an obstacle which may easily be tripped over. The present
invention provides a plug which meets these requirements and which
is inexpensive to manufacture and sturdy in construction and easily
opened and closed for maintenance purposes.
SUMMARY OF THE INVENTION
An electrical plug for use in connecting high-power multiphase
electrical cables to a floor receptacle is provided. The plug
comprises a generally flat, thin casing including detachably
fastened casing portions secured together by means of detachable
means. The casing portions are separable along a plane through the
thickness of the casing. The casing portions have abutting faces
fabricated of electrically insulating material. A plurality of
grooves are provided in at least one of the faces of a casing
portion. The grooves extend from one end of the casing portion and
terminate within the periphery of the face of the portion. The
sections of the grooves at said one end define cable opening means
for reception of electrical cables. Terminal openings are provided
in one of the casing portions in alignment with the inner end
section of each groove for outward projection of electrically
conductive terminal elements from the casing interior. An
electrical terminal is provided in the casing for each groove. The
electrical terminals each comprise an electrically conductive bar
received in a groove and an electrically conductive terminal
element extending therefrom and through the terminal opening means.
The bars extend to a point adjacent the cable opening means for
attachment to an electric cable.
In the drawings:
FIG. 1 is a view in perspective of the lower face of a floor plug
in accordance with one embodiment of the present invention;
FIG. 2 is a view in perspective of the upper face of the floor plug
of FIG. 1;
FIG. 3 is a plan view of the interior face of the lower casing half
of the floor plug;
FIG. 4 is a view similar to FIG. 3 illustrating the mounting of the
terminals in the casing;
FIG. 5 is a view in perspective of one of the terminals utilized in
the floor plug; and
FIG. 6 is a sectional view taken substantially along the line 6--6
of FIG. 1 looking in the direction of the arrows.
The floor plug 10 includes a casing comprising upper and lower
casing halves. The casing is generally flat and thin with the
casing halves being separable along a plane through the thickness
of the casing. The lower casing half 12 is a one-piece structure.
The upper casing half includes two elements 14, 16 which are
individually attachable and removable. The casing halves are
fabricated from a material having high mechanical strength and
satisfactory electrical characteristics of arc tracking, dielectric
strength, arc resistance, insulation resistance, moisture
absorption and burning or flame resistance. One satisfactory
material is a melamine resin. This resin does not track easily, is
hard to burn, and has good mechanical and high dielectric strength.
Phenolic resins are another example of a satisfactory material.
Instead of fabricating the entire casing of an electrically
insulating plastic material, a casing may be made with an outer
shell of metal for high strength and an inner shell of plastic for
the desirable electrical properties.
The lower casing half 12 is generally rectangular in shape with the
sides being longer than the ends. Four shallow grooves 18, 20, 22,
24 extend generally parallel from one end 26 towards the other end.
Matching grooves are provided on the upper casing elements 14, 16.
The grooves terminate short of the opposite end 28 with each groove
terminating at a different distance, and so arranged that the
termination points of the grooves lie at 90.degree. intervals
around a common center. The groove 18 has a right angular portion
30 which extends towards the center of the casing half to terminate
at a point which lies in alignment with the groove 22. An opening
32, 34, 36, 38 is provided adjacent the termination point of each
groove for passage of an electrical terminal element therethrough.
Each of the grooves has an enlarged recess 40, 42, 44, 46 adjacent
the end 26 to receive an electrical connector. As will be noted in
FIG. 6, a similar recess 48 in groove 50 is provided in the upper
casing element 16.
A semicircular recess 52, 54, 56, 58 is provided at the end 26. As
will be noted in FIG. 6, a similar recess 60 is provided in the
casing element 16 so that when the casing halves are assembled,
these recesses form a circular opening for the reception of the
insulated outer coverings of electrical cables 62, 64, 66, 68.
A transversely extending trough 70 is provided in the lower casing
half 12. The trough 70 extends across the grooves 18, 20, 22, 24
and serves as a trap for any moisture which may enter the casing
via the openings in the end 26. An aligned groove 72 is provided in
the casing element 16. An electrically insulating rod 74 is
received in groove 72 to press against the cables and form a dam to
the ingress of water so that any water entering the casing is
forced into the trough 70 thus preventing movement thereof further
into the casing interior where a short circuit might be caused.
Three longitudinally extending slots 76, 78, 80 are provided in the
space between the grooves 18, 20, 22, 24. The slots extend from the
trough 70 to a point beyond the portion 30 of groove 18. A
transversely extending slot 82 extends from the slot 76 to a point
beyond the groove 24. The slot 82 is positioned between the groove
portion 30 and the termination point of the adjacent grooves 20,
24. Matching slots 84 are provided in the upper casing elements 14,
16. A strip of electrically insulating material 86, 88, 90, 92 is
received in each of the slots as will be noted in FIGS. 4 and 6.
These strips serve as a flash dam to prevent arcover between the
electrical terminals which might occur along the abutting faces of
the casing halves. Extension of the strips across the abutting
faces and well into the material of each of the casing halves
obviates any possibility of such flashover.
A terminal socket 93 is provided on the outer face of the casing
half 12. The socket comprises a relatively thick cylindrical member
94 having a projection 96 on one face thereof which extends through
an opening in the casing half 12. The projection makes a tight fit
in the opening and is permanently secured in place as by means of
welding. Openings 100, 102, 104, 106 are provided in the member 94
for passage of electrical terminal elements 108, 110, 112, 114. The
member 94 provides support for the terminal elements. A cylindrical
sleeve 116 fabricated of electrically insulating material is
received on the outer end of the member 94. The sleeve 116 has a
peripheral flange 118 which is received in a peripheral groove
provided in the member 94. The elements are secured together as by
welding. An exterior notch 120 is provided for engagement with a
locating element on the electrical receptacle so that the plug will
be properly oriented with respect thereto upon insertion. As will
be noted, the terminal elements extend well into the space defined
by the sleeve 116 for electrical engagement with a receptacle. The
sleeve 116 and outwardly extending portions of the terminal
elements are entirely received in the electrical receptacle for
firm secure attachment thereto.
Each of the terminal elements extends at substantially right angles
from an electrically conductive bar 122, 124, 126, 128. The bars,
which are flat and relatively thin, match the configuration of the
shallow grooves on the interior faces of the casing halves and are
snugly received therein. An opening is provided at the end of each
bar for reception of a nut and bolt structure for detachable
connection to the electrical connectors 130, 132, 134, 136 which
are received in the recesses previously described. Each of the
connectors is clamped to an exposed wire portion of the cables 62,
64, 66, 68. A plurality of threaded openings 138 are provided in
the casing half 12. Aligned openings 140 are provided in the
elements 14, 16 for reception of socket head screws 142 to secure
the assembly together.
As will be appreciated from the structure thus described, the floor
plug 10 possesses a number of advantages. For example, the entire
casing is relatively thin as a consequence of the unique terminal
structure and mounting means therefor. This provides a desirable
"low-profile" configuration. The water-dam structure and the
flash-dam structure provided interiorly of the casing result in
high safety characteristics. The two-part casing elements 14, 16
permit easy maintenance of the cable end of the plug without the
necessity for complete disassembly of the plug. Most problems in
connection with the plug will occur at the point of connection with
the cables and not at the terminal element structure.
* * * * *