U.S. patent number 3,634,605 [Application Number 05/079,458] was granted by the patent office on 1972-01-11 for connecting device.
This patent grant is currently assigned to AMP Incorporated. Invention is credited to Frank Peter Dola.
United States Patent |
3,634,605 |
Dola |
January 11, 1972 |
CONNECTING DEVICE
Abstract
Connecting device for connecting insulated wires to each other
comprises U-shaped base section and U-shaped cap section which
nests within the base section. Electrical contact to wires is
established by aligned slots in base and cap sections into which
the wires are moved when parts are assembled. Cap section has
severing means which trims projecting ends of wires at time of
assembly.
Inventors: |
Dola; Frank Peter (Port Richey,
FL) |
Assignee: |
AMP Incorporated (Harrisburg,
PA)
|
Family
ID: |
22150690 |
Appl.
No.: |
05/079,458 |
Filed: |
October 9, 1970 |
Current U.S.
Class: |
174/88R; 439/392;
174/92; 439/397 |
Current CPC
Class: |
H01R
4/70 (20130101); H01R 4/2454 (20130101); H01R
4/2445 (20130101) |
Current International
Class: |
H01R
4/70 (20060101); H01R 4/24 (20060101); H02g
015/08 () |
Field of
Search: |
;174/88R,84S
;339/95,97R,98,99 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Clay; Darrell L.
Claims
What is claimed is:
1. An electrical connection between a connecting device and an
insulated wire comprising
first and second metallic connector parts, each of said parts
having a portion having a U-shaped cross section comprising a bight
and sidewalls,
said second part being nested within said first part with said
sidewalls of said second part disposed against said sidewalls of
said first part
at least one wire-receiving slot in each of said sidewalls of said
first part, said slots being in alignment with each other, and
wire-receiving slot means extending transversely across said bight
of said second part and partially up the sidewalls thereof,
said wire extending through said wire-receiving slot of one of said
sidewalls of said first part, through said wire-receiving slot
means of said second part, and through said wire-receiving slot of
the other one of said sidewalls of said first part, edge portions
of said slots and said slot means penetrating the insulation of
said wire and being in electrical contact with the core
thereof.
2. A device as set forth in claim 1 including interengaging latch
means on said parts holding said parts in assembled relationship to
each other.
3. A device as set forth in claim 2 wherein said sidewalls of said
second part have laterally outwardly extending flanges on the ends
thereof, said latch means comprising finger means extending
upwardly from the ends of said sidewalls of said first part and
openings in said flanges of said second part, said finger means
extending through said openings to latch said parts together.
4. A device as set forth in claim 3 wherein said finger means on
each of said sidewalls of said first part comprises a pair of
spaced-apart fingers having enlarged ends, said fingers of each
pair being flexible towards each other to permit movement thereof
through one of said openings.
5. A device as set forth in claim 2 including
laterally outwardly extending flanges on the ends of said sidewalls
of said second part,
depending wire-severing means extending from, and integral with, at
least one of said flanges, said severing means extending only
partially along the length of said one flange and transversely past
said slot means in said second part, said severing means being
spaced from said sidewall by a distance equal to the thickness of
the sidewalls of said first part whereby
said wire was severed by said severing means when said parts were
applied to said wire.
6. A device as set forth in claim 5 including severing means on
both of said sidewalls of said second part.
7. A device as set forth in claim 2 wherein said latch means
comprises
first tongue means extending upwardly from the ends of said bight
of said first part,
second tongue means extending upwardly from the ends of said bight
of said second part,
said first and second tongue means being interengaged to hold said
parts together.
8. A device as set forth in claim 1 wherein said sidewalls of said
first part are reversely folded and comprise a double thickness of
metal, said sidewalls of said second part having laterally
outwardly extending flanges on the upper ends thereof and depending
skirts on the ends of said flanges, said skirts being spaced from
said sidewalls of said second part by a distance equal to the
thickness of said sidewalls.
9. A device as set forth in claim 8 wherein said sidewalls of said
second part have laterally extending flanges at their lower ends,
and severing means extending upwardly from at least one of the
flanges, said severing means having cooperated with one of said
skirt means to sever said wire when said parts were applied to said
wire.
Description
BACKGROUND OF THE INVENTION
A variety of slotted plate-type connecting devices are presently
available which comprises a plate having a wire-receiving slot and
means for forcing the wire into the slot. During movement of the
wire, the edges of the slot penetrate the insulation of the wire
and establish electrical contact with the conducting core thereof.
Connecting devices of this general type are being used to an
increasing extent for connecting wires of the types used in
telephone cables and under other circumstances.
The instant invention is directed to the achievement of an improved
slotted plate-type connecting device which overcomes certain
shortcomings of present devices of the same general type and which
provides some advantages which are not generally available in
connecting devices of this type.
It is accordingly an object of the invention to provide an improved
slotted plate-type electrical connecting device. It is a further
object to provide a connecting device which can be manufactured in
a relatively small size with respect to the size of the wires
connected. It is a further object to provide a connecting device
having repeatedly redundant contacts between the connecting device
and the wire to which a connection is being made. It is a further
object to provide a connecting device having repeatedly redundant
contacts between the connecting device and the wire to which a
connection is being made. It is a further object of the invention
to provide a slotted plate-type connecting device having positive
means for retaining the wire or wires in the slotted plates of the
connector. A further object of the invention is to provide an
improved slotted plate-type connecting device having wire trimming
means thereon. It is a further object to provide a device which can
be insulated if desired.
These and other objects of the invention are achieved in a
preferred embodiment thereof which is briefly described in the
foregoing abstract, which is described in detail below, and which
is shown in the accompanying drawings in which:
FIG. 1 is a perspective exploded view of a connecting device in
accordance with the invention showing the positions of the parts
prior to forming an electrical connection between two wires.
FIG. 2 is a perspective view of the connecting device after
assembly of the parts to each other and achievement of the
electrical connection.
FIG. 3 is a sectional side view of the connecting device with the
parts exploded from each other.
FIG. 4 is a sectional side view of the parts after assembly and
showing the cross section of a completed electrical connection.
FIG. 5 is a view taken along the lines 5--5 of FIG. 4.
FIG. 6 is a perspective exploded view of an insulating housing
which can be used to insulate the connecting device as shown in
FIG. 2.
FIG. 7 is a perspective view of an insulated electrical connection
between two wires in accordance with the invention.
FIG. 8 is a perspective view of an alternative embodiment with the
parts exploded from each other.
FIG. 9 is a perspective view of the embodiment of FIG. 8 applied to
two wires.
A connecting device in accordance with the invention as shown in
FIG. 1 comprises a first part in the from of a generally U-shaped
base section 2 and a second part in the form of a U-shaped cap
section 4 which is dimensioned to nest within the base section as
shown in FIG. 2 and as will be described more fully below. The base
section comprises a web 6 and parallel sidewalls 8, 8' which have
wire receiving slots 10, 12, 10', 12' extending downwardly from
their upper edges 14, 14'. The width of these slots should be
slightly less than the diameter of the conducting cores of the
wires being connected so that as the wires are pressed into the
slots, the edges of the slots will penetrate the insulation of the
wires to establish electrical contact.
A pair of latching fingers 16 extend upwardly from the edge 14
between the slots 10, 12 and a similar pair of fingers 16' extend
upwardly from the sidewall 8'. These fingers have laterally
directed upper end portions 18 and are slightly flexible towards
each other so that they function to latch the cap portion of the
connecting device to the base portion as is apparent from FIG.
2.
The cap portion 4 has a web 20 and sidewalls 22, 22'. Outwardly
extending flanges 24, 24' are provided on the upper ends of these
sidewalls and depending lips, which function as shearing members
26, 26' extend downwardly from the flanges 24, 24' at opposite ends
of the cap section. Centrally located openings 32, 32' in the
flanges 24, 24' are adapted to receive the fingers 16, 16' of the
base section and are sufficiently wide to permit passage of the
enlarged upper ends 18, 18' of these fingers when the fingers are
flexed towards each other. As shown clearly in FIG. 5, the enlarged
upper ends of the fingers 16 are connected to the upper edges 14,
14' of the base section by intermediate shank portions 19 which
have parallel sides. The length of these shank sections 19 is less
than the thickness of the metal stock from which the connector is
formed and the outwardly facing sides of the shank portions merge
with obliquely extending and outwardly facing edges 21, 23 so that
when the cap is assembled to the base, the edges of the openings
32, 32' bear against the obliquely extending surfaces. This
latching arrangement secures the parts to each other in a manner
such that relative movement of either part with respect to the
other is precluded so that the electrical connections are extremely
stable and are not subject to momentary interruption when the
connector is vibrated.
Wire receiving slots 28, 30 extend transversely across the web 20
and partially up the sidewalls 22, 22', these slots being spaced
apart by a distance equal to the spacing between slots 10 and 12 of
the base section and having a width, as discussed above, such that
the wires can be forced into the slots to establish electrical
contact with the cores of the wires.
As is apparent from FIG. 2, the distance between the outwardly
facing surfaces of the sidewalls 22, 22' is substantially equal to
the distance between the opposed surfaces of the sidewalls 8, 8' so
that the cap section will nest snugly within the base section. As
is also apparent from FIGS. 4 and 5, the depth of the slots 10, 12,
10', 12' in the base section and the height of the slots 28, 30 in
the sidewalls of the cap section are such that when the parts are
assembled to each other as shown in FIGS. 2 and 5, the wires will
be confined between the inner ends of the slots in the base section
and the upper ends of the slots in the sidewalls of the cap
section. Finally it should be noted that the severing lips 26, 26'
have lower edges which move past the inner ends of the slots 12 and
10' when the cable is assembled to the base.
The formation of an electrical connection between two wires 34, 36
merely requires that the wires be placed on the upper edges 14, 14'
of the base section in approximate alignment with the slots 10, 10'
and 12, 12' as illustrated by the phantom lines in FIG. 1. The
projecting end portions 38, 40 of the wires will then extend beyond
the sidewalls as illustrated. The cap section is then aligned with
the base section and pressed downwardly until it is assembled to
the base section as shown in FIG. 2. The fingers 16, 16' will be
cammed inwardly until their enlarged ends 18, 18' pass through the
openings 32, 32' at which time they will return to their normal
positions and latch the cap section to the base section so that no
relative movement of these parts with respect to each other can
take place. During such assembly of the parts to each other, the
wires 34, 36 move relatively into the slots 10, 10', 28 (in the
case of the wire 34) and 12, 12', 30 (in the case of the wire 36).
Electrical contacts between the wires and the parts of the
connecting device are established upon such relative movement of
the wires as discussed above. When the lower ends of the severing
lips 26, 26' move past the inner ends of the slots 12, 10' the
projecting end portions of the wires are trimmed in the planes of
the external surfaces of the sidewalls as also indicated in FIG.
2.
Connecting devices of the type shown in FIGS. 1 and 2 can be
inexpensively manufactured by conventional stamping and forming
methods and can be of any suitably conductive metal such as 70-30
brass or plated steel.
Connecting devices in accordance with the invention offer several
advantages which have not been heretofore available in previously
available slotted plate-type connectors. For example, by virtue of
the fact that the cap section, as well as the base section, is of
conductive metal, and by virtue of the fact that both the cap
section and the base section are provided with slots, redundant
electrical contact is established between each section of the
connector and the wires. Thus the wire 34 is in electrical contact
with the sidewall 8, with the sidewall 22, with the sidewall 22',
and with the sidewall 8' by virtue of the fact that it extends
through slots in all of these sidewalls. The wire 36 is similarly
in electrical contact with both sidewalls of the base section and
the cap section. It follows that two separate electrical circuit
paths are provided between the sidewalls and each path has two
points of contact with each wire.
A further advantage of the invention from an electrical standpoint
is that the possibility of intermittent contact with either of the
conductors is vastly reduced for the reason that each part of the
connector functions to force the wires into the other part and to
retain the wires in the slots of the other part. The wires are thus
prevented from moving laterally of their axes out of any of the
slots in which they are received. Since the parts are positively
latched together, the benefits which the two connector parts confer
on each other cannot be degraded by any loosening of the parts. The
wire-severing function of the cap piece is achieved by the simple
provision of the depending severing lips 26 and severing of the
wire ends takes place evenly because of the fact that the wire
being severed are forced into the inner ends of the slots 10', 12
during the seeing operation, the edges of these slots serving as
one of the severing members.
Connecters in accordance with the invention can be made of
relatively thin stock metal and in extremely small sizes because of
the fact that the two parts of the connector are positively latched
together as discussed above. By virtue of this fact, the parts are
efficiently stressed when they are applied to wires and it is not
necessary to resort to extremely heavy stock metal, as with some
prior art slotted plate connectors, in order to ensure a reliable
and long lived electrical connection.
Connectors in accordance with the invention can be readily
insulated by the use of a housing as shown in FIGS. 6 and 7 which
comprises a pair of similar housing parts 42, 44 each of which has
a generally rectangular recess 46 which is adapted to receive one
of the connector parts. Wire-positioning surfaces 48 are provided
at each end of each housing part for the accommodation of the inner
wires and the parts of the housing can be held in assembled
relationship by posts 50 in part 42 and openings in upper housing
part 44. These posts and openings can be provided with
interengaging means to secure the parts in assembled relationship
to the connector or can be cemented to each other as desired.
Housings of the type shown in FIG. 6 can be applied to the
completed connection after the metalic connector parts have been
applied to the wires. Alternatively and as noted above, the
connector parts can be mounted in the housing parts so that the
electrical connection is made with preinsulated housings.
It will be apparent that one of the wire-severing members 6 can be
eliminated from the cap piece 4 to permit the achievement of an
electrical connection between a through wire and a tap wire as is
common practice in the telephone industry. In accordance with this
modification, the through wire would be forced down into slots in
the sidewalls but not severed, the tap wire would be pressed in he
slots and have its end portion rimmed by the single cutting skirt
provided on the cap piece.
It will also be apparent that a number of pairs of wire-receiving
slots greater than two can be provided in the connector of FIG. 1
if desired. On the other hand, the connection concept of FIG. 1 can
be used on a conventional terminal, say a ring tongue type
terminal, rather than on a wire-splicing device as shown. The ring
tongue could be formed integrally with the base section 2 which
would have only one pair of aligned slots so that a wire could be
connected to the terminal by merely locating it in alignment with
these slots and assembling the cap section to the base section.
FIGS. 8 and 9 show an alternative embodiment of the invention
comprising a base section or first piece 54 and a cap section or
second piece 56. The base section has a central U-shaped potion
comprising a web and sidewalls 58 which are bent outwardly and
downwardly as shown at 60 to define depending sidewall sections 62.
The wire-receiving slots 64 extend downwardly through both of these
metal thicknesses of each sidewall further increasing the
redundancy of electrical contact between the wires and the
connecting device. The external sidewall sections 62 have laterally
outwardly extending flanges 66 on their ends and cutter bars 68,
formed integrally with these flanges extending upwardly on one side
of each flange.
The cap section 56 is generally U-shaped in its central portions
and comprises a web 70 and sidewalls 72. These sidewalls also have
outwardly extending flanges 74 and depending skirts 76 which are
spaced from the sidewalls by a distance such that the cap section
can nest in the base section as shown in FIG. 9. The lower edges of
the skirts 76 are provided with V-shaped notches 78 to accommodate
the wires as shown in FIG. 9. Trimming of the wire ends is
accomplished when the skirts move past the wire-severing members
68.
The cap section and base section are latched together by means of
tongues 82, 84 which project upwardly from the ends of the webs of
the cap section and base section respectively. The tongues 84 on
the base section are formed inwardly and have centrally struck out
lances which define openings adapted to receive the tongues 82 of
the cap section. When the cap section is assembled to the base
section the tongues 84 are flexed outwardly until the tongues 82
enter the openings at which time the tongues 84 return to their
normal positions to secure the parts together.
The embodiment of FIG. 9 may be found to be advantageous for use
under some circumstances in that the upper surface of the completed
connection is smooth and uninterrupted, the latching means being
provided at the ends of the webs and on each side of the completed
connection.
Changes in construction will occur to those skilled in the art and
various apparently different modifications and embodiments may be
made without departing from the scope of the invention. The matter
set forth in the foregoing description and accompanying drawings is
offered by way of illustration only.
* * * * *