U.S. patent number 3,632,918 [Application Number 04/857,275] was granted by the patent office on 1972-01-04 for sensing switch construction.
This patent grant is currently assigned to Dickey-john Corporation. Invention is credited to James H. Anson, Norman F. Marsh.
United States Patent |
3,632,918 |
Anson , et al. |
January 4, 1972 |
SENSING SWITCH CONSTRUCTION
Abstract
Switch units designed for use with electrical apparatus for
detecting discrete articles passing along a path of travel, wherein
said units are engaged by the articles to energize or interrupt an
energized circuit, thus producing a detectable signal. Each switch
unit includes a pair of leaf spring arms having juxtaposed contacts
on the respective ends thereof, and a pivotally mounted actuating
element adapted to be engaged by articles passing along said path.
The engagement of said actuating element results in the operation
of said unit to produce said signal. The leaf spring arms are
prepositioned such that during operation the respective contacts
will slide relative to one another, thereby effecting a wiping
action which keeps the contacts free of deposits and in good
working order. In addition, novel dampening means are employed,
which provide for improved accuracy and control.
Inventors: |
Anson; James H. (Auburn,
IL), Marsh; Norman F. (Springfield, IL) |
Assignee: |
Dickey-john Corporation
(Chatham, IL)
|
Family
ID: |
25325614 |
Appl.
No.: |
04/857,275 |
Filed: |
August 25, 1969 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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797171 |
Feb 6, 1969 |
|
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|
|
Current U.S.
Class: |
200/61.41;
377/6 |
Current CPC
Class: |
H01H
35/00 (20130101); H01H 35/40 (20130101); H01H
3/60 (20130101); H01H 1/26 (20130101) |
Current International
Class: |
H01H
1/26 (20060101); H01H 35/24 (20060101); H01H
35/40 (20060101); H01H 35/00 (20060101); H01H
1/12 (20060101); H01H 3/60 (20060101); H01H
3/00 (20060101); H01h 003/16 () |
Field of
Search: |
;200/61.41,61.42,166H,166.1,164 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Schaefer; Robert K.
Assistant Examiner: Ginsburg; M.
Parent Case Text
REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part, based upon United
States application for Letters Patent, Ser. No. 797,171, filed Feb.
6, 1969, now abandoned, the benefit of which is claimed with regard
to 35 USC 120.
Claims
1. A switch unit for use with electrical apparatus for monitoring
seeds or the like passing along a prescribed path of travel, said
unit being responsive to small pressures and capable of rapid
successive operation and comprising: a support housing; first and
second electrical contacts contained within said housing and
adapted to be placed in circuit with electrical apparatus; a pair
of leaf spring members contained within said housing and each
having one end portion engaged with the support housing and a free
end portion carrying one said contact, such that relative movement
of said contacts from a first position to a second position may be
effected by pivotal movement of said spring members; and actuating
element operably associated with said spring members and adapted to
project into said path, such that engagement of said actuating
element by a seed will effect said relative movement of the
contacts to said second position to produce a detectable signal
when said switch unit is operably associated with said apparatus,
said actuating element being pivotally mounted to a sidewall
portion of said housing and including, an actuator section disposed
within said housing and positioned for engagement with at least one
of said spring members, at least one leg section disposed
exteriorly of said housing, and a blade portion carried by said leg
section and adapted to be engaged by seeds; and elastomeric
dampening means carried exteriorly of said housing and disposed
proximate said leg section and adapted to be engaged by said leg
section upon deflection of said actuating element and thereby
preventing excessive oscillations of said actuating element, said
elastomeric dampening means comprise a camlike member mounted to
said housing such that the relative position thereof can be
employed to adjust the initial position of the leg section and
correspondingly that of the actuator section and said leaf
spring
2. A switch unit as defined in claim 1, including a pair of leg
sections
3. A switch unit as defined in claim 1, wherein said camlike member
comprises a rotatable disc element eccentrically mounted to the
housing
4. A switch unit as defined in claim 1, wherein at least one of
said spring members is canted such that in the first position said
members are disposed so that pivotal movement thereof to the second
position results in relative sliding movement between said
contacts, effecting a wiping
5. A switch unit as defined in claim 4, wherein both said spring
members
6. A switch unit as defined in claim 1, wherein said contacts are
in engagement in the first position, thus constituting said unit a
normally closed switch, said actuating section interposed between
said spring members for effecting relative movement to the second
position by
7. A switch unit as defined in claim 6, further including stop
means for engaging one of said spring members, said stop means
being adjustably spaced from said one spring member such that
initially both said spring members will move jointly until said one
spring member engages said stop means to effect separation of the
contacts upon continued movement of the
8. A switch unit as defined in claim 1, further including
adjustable stop means engaging one of said spring members to bias
said member to a location wherein the respective contacts are
spaced from each other, the resulting disposition of the spring
members constituting said first position and said switch unit a
normally open switch with said actuating section being engaged with
the other of said spring members, such that upon engagement by a
seed said other spring member is moved toward said one spring
member to bring said contacts into engagement to close said switch,
the resulting disposition of the spring members constituting said
second position.
Description
BACKGROUND OF THE INVENTION
The present invention relates to counting or monitoring apparatus,
and more specifically, to novel switch means for use with said
apparatus. Said switch means, in conjunction with said apparatus,
is capable of providing accurate detailed signals upon being
actuated by the passage of discrete articles along a selected
path.
Farmers engaged in mechanized planting utilize planting machines
which have a plurality of separate planting devices supplied with
seed from a hopper so that a plurality of rows may be planted at
one time. These planting machines are pulled behind a tractor which
normally operates at a speed between 3 to 7 miles per hour. With
the planting equipment heretofore in general use it has been
difficult, if not impossible, for the farmer to determine the rate
at which the seeds are being planted, or for that matter whether
seeds are even being dispensed. Accordingly, to overcome these
problems which arise when one or more hoppers become clogged or
empty without the farmer knowing it, seed-monitoring systems have
been proposed which are placed in association with the individual
planting devices and are operable to warn the farmer when a failure
occurs.
A particular system of the type mentioned above, and of the type to
which the present invention is directed, forms the basis for the
disclosure in U.S. Pat. application, Ser. No. 540,873, filed Apr.
7, 1966, now U.S. Pat. No. 3,527,928, issued Sept. 8, 1970.
Briefly, with this system a switch unit is associated with each
planting device so that as seeds are dispensed therefrom they will
engage the actuator portion of said unit to operate the switch. The
switch is placed in circuit with a control panel mounted for
viewing by the farmer, so that each time said switch is operated a
light will flash on said panel indicating to the farmer that seeds
are being dispensed. On the other hand, an absence of flashing
indicates to the farmer that a failure of the planting device has
occurred. In addition, the system may be equipped with a counter
and a timer so that the number of seeds dispensed in a given period
of time may be counted.
While the system disclosed in the above-mentioned copending
application has proven entirely satisfactory in service, certain
problems have been encountered with the particular switch unit
disclosed therein; the present invention providing improvements
thereover. For example, sparking causes pitting of the contact
points, as well as the buildup of deposits, all of which eventually
lead to failure of the unit. Also, since the switch unit must be
able to respond quickly and accurately to engagement by a constant,
successive flow of articles, it is necessary to dampen the actuator
member action in order to insure against bouncing or rebounding
thereof after each engagement. If said bouncing occurs, the switch
cannot accurately monitor the passage of seeds and errors will
result, both from spurious signals and the failure to monitor
properly a subsequent instance of seed passage.
In addition, the aforementioned system employed a switch
arrangement of the normally closed variety; and while there will be
disclosed hereinafter a modification of the present invention of
this nature, it should be noted that switches of this type require
complex, expensive monitoring apparatus. While the cost of such an
arrangement is totally justified with respect to the sensitivity
and accuracy of results achieved, there are, however, customers
that do not desire such a refined system. Accordingly, the present
invention also contemplates an improved switch construction capable
of functioning in a system employing normally closed switch units,
as will be detailed more fully hereinafter.
Accordingly, it is an object of the present invention to provide
improved switch unit constructions adapted to be employed with seed
monitoring systems of the general type described above to improve
the sensitivity, accuracy and dependability thereof.
Another, more specific, object of the present invention is the
provision of switch unit constructions wherein the respective
contacts will move laterally with respect to each other during
operation to effect a cleaning action which precludes pitting and
the formation of microscopic welds, all of which detract from the
operational life thereof.
Another object of the present invention is the provision of a
switch unit having a pair of leaf spring contact arms that are
positioned initially for joint, arcuate movement about different
centers whereby the contact members on said arms will slide
relative to each other.
A further object of the present invention is to provide a novel
switch unit construction of the type described above having at
least one said leaf spring contact arm canted, so that upon
actuation, the wiping action will be enhanced to insure against
pitting or the buildup of deposits thereon.
Still another object of the present invention is to provide a
switch unit construction which employs damping means to positively
insure against bouncing of the contact member after engagement by
an article.
Another, somewhat more specific object of the present invention is
the provision of a switch unit construction wherein the free,
contact carrying portion, of leaf-springlike arms are canted with
respect to the mounting portion to provide a preselected
disposition when in a static position, which will achieve the
desired wiping action during use.
Another object of this invention is to provide a novel switch unit
of the normally open variety which will function to provide said
desired wiping action.
A further object of the present invention is to provide a novel
switch for monitoring apparatus of the type described which is of
simple, rugged construction and adapted to be installed with the
chute elements of various known seed planters now in use.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a simplified side-elevational view showing a tractor
pulling a seed planter of the type to which the present invention
relates.
FIG. 2 is a partial perspective view illustrating the
seed-monitoring system of the present invention, and showing one of
the switch units associated with the chute portion of a seed feeder
or dispenser.
FIG. 3 is an enlarged fragmentary sectional view of the leaf spring
contact members of the switch structure of the present invention,
with the contact members in the closed position.
FIG. 4 is an enlarged fragmentary sectional view similar to FIG. 3,
but showing the actuator arm depressed and the contacts in the open
position.
FIG. 5 is an enlarged elevational view of the switch structure of
the present invention, with one-half of the housing removed.
FIG. 6 is a sectional view taken along the line 6--6 of FIG. 5, in
the direction indicated.
FIG. 7 is a schematic wire diagram of a seed-monitoring system of
the type to which the present invention relates.
FIG. 8 is a sectional view similar to FIG. 6, but illustrating a
modified form of the invention; said switch unit illustrated being
of the normally open variety.
FIG. 9 is a partial perspective view of the embodiment of FIG. 8,
with the upper portion of the unit broken away, and the front
portion of the unit housing removed to expose to view the
disposition of the respective switch unit elements.
DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
Referring now more specifically to the drawings, with regard to the
embodiment of FIGS. 1-6 like parts are designated by the same
reference numbers throughout the various figures; the corresponding
parts or elements of the embodiment of FIGS. 8 and 9 being
designated with the same numerals followed by the suffix a.
The seed-monitoring apparatus 10 shown in FIG. 2 is adapted to be
installed in association with a planter 12 pulled by a tractor 14
as shown in FIG. 1. The planter 12 and tractor 14 may be of various
known constructions and need not be described in detail. It
suffices to state that the planter includes a plurality of planting
units 16 mounted on a frame 18. In the particular embodiment shown
for the purpose of illustrating one form of this invention, the
seed-monitoring apparatus is constructed for association with a
planter having four units 16. It is understood however that the
monitoring apparatus may be adapted for association with planters
having any desired number of planting units.
Each of the planting units 16 may also be of various known
constructions and need not be described in detail. In general each
planting unit comprises a hopper 19 for containing a supply of
seed, a valve or feeding mechanism 20 at the lower end of the
hopper for delivering seed into an upper end of a long trough 22
via a chute 23, shown in FIG. 2. The trough 22 is mounted in a
depending hollow shank 24 of the planting unit for directing seed
into a furrow prepared by a compaction seed runner 26 secured to
the lower end of the shank 24.
As shown in FIGS. 1 and 2, the seed-monitoring apparatus 10
comprises a control or indicating panel unit 28 adapted to be
mounted at a convenient location on the tractor, a seed-sensing
switch unit 30 mounted in association with the chute 23, electrical
cables 32 and 34 extending from the control unit 28 and switch 30
and a connector device 36 detachably connecting the cables 32 and
34. It is to be understood of course that the apparatus 10 includes
a switch unit 30 in association with the chute 23 of each of the
planter units 16, or in other words, for each row of seed to be
planted. In the particular embodiment shown, it is contemplated
that the apparatus 10 will include four associated switch units 30
and the electrical cables 32 and 34 are constructed for connecting
the four individual switches to the control panel as will be
discussed more fully below.
Each chute 23 is adapted by means of flange 37 to be disposed
within a chute associated with the feed mechanism 20 of the planter
unit. It is understood that the shape of the chute and the securing
or fastening means therefor will vary in accordance with the
particular make planting unit with which the monitoring apparatus
is to be associated. In any event, each chute 23 comprises
sidewalls defining a passageway 39 through which seeds must pass
before entering trough 22 for planting. Passageway 39 has an open
mouth or upper end 40 and a narrower throat portion 41 with a
discharge opening 42. The switch unit 30 is mounted to one wall 44
of the chute and has an actuating or sensing element in the form of
a blade 46 positioned adjacent portion 41 so as to be struck by
seeds as they pass out of the chute 23 by way of said opening 42.
Accordingly, seeds cannot pass through chute 23 without striking
and depressing the blade element 46.
As shown in FIGS. 5 and 6, each switch unit 30 comprises housing
members 52 and 54 secured together and to a mounting plate 45
connected to the wall 44 of the chute. A first electrical prong or
strip 56 extends through an end of the housing or body member 52
and has apertures 53 so that it may be assembled over a pair of
screws 58 and 60 positioned in apertures formed in housing member
52. A second terminal or conductor strip 62 extends into the
housing between the members 52 and 54 and has apertures at 63 for
assembly over the screws 58 and 60 and is separated from the
terminal strip 56 by insulating blocks 64. The terminal strips are
securely clamped against an abutment surface 66 of the body member
52 by the nuts 68 and 70 engaged with screws 58 and 60 and applying
a clamping pressure through a washer 72 and an insulating spacer
74.
A first contact leaf spring member 76 carrying a contact or point
element 78 is assembled over the screws 58 and 60 and is also
clamped in electrical contact with the terminal strip 56. A second
contact leaf spring member 80 carrying another point or contact
element 82 is also assembled over the screws 58 and 60 and is
clamped in electrical contact with the terminal strip 62.
Accordingly, the respective leaf spring members 76 and 80 are free
to move in arcuate paths about the points 81 and 81' as
centers.
Turning first to FIG. 3, it can be seen that a pair of stop members
are provided in the form of set screws 86 and 88 engaged in
threaded apertures 89 and 87, respectively. The configuration of
said leaf spring members 76 and 80 is such that the contact 78
bears against the opposing contact element 82, with said member
reaching a statically balanced position as illustrated. For
reference purposes the spring members 76 and 80 may be viewed as
disposed at an acute angle with respect to a line perpendicular to
a line drawn through points 81 and 81', with each spring member
spaced from its associated stop member 86 or 88.
As is best seen in FIGS. 3 and 4, the leaf spring member 76 is
canted or bent at 83 whereby the lower, contact carrying portion
thereof is disposed at an angle with respect to the upper portion
of said member, that portion clamped in engagement with the
respective terminal strip, 56 or 62, by means of the nut and screw
arrangements. Accordingly, with this arrangement the above noted
disposition of said leaf spring members may be realized.
Before discussing in detail the mode of operation of switch 30,
attention is invited to FIG. 5, wherein the structure for
separation of contacts 78 and 82 is illustrated. Basically, the
actuator blade or element 46 is mounted or carried by a pair of
parallel, wirelike leg sections 96 and 98 of a frame member 100.
The parallel leg sections 96 and 98 are bent, as can be seen in
FIG. 6, to extend downwardly such that when said switch leg unit is
affixed to wall 44 of chute 23, the pedal or actuator 46 will be
properly positioned for engagement by seeds as they pass out of
said chute through discharge opening 42. Wire element 100 also
includes axially aligned pivot sections 104 and 106 which are
pivotally mounted by the journals or bearings 108 and 110 formed
integrally in one or both of the housing members 52 and 54. In
addition, said wire element 100 includes an actuator section 112
which is joined to the pivot sections 104 and 106 by lever arm
sections 114 and 116, whereby said section 112 is disposed between
the respective leaf spring members 76 and 80, as can be seen in
FIG. 6.
With the structural arrangement illustrated, it is believed clear
that said wire element 100 and said blade 46 are supported for
pivotal movement about a common axis defined by the wire sections
104 and 106. The weight of the blade or actuator member 46 biases
the wire element 100 in a clockwise direction as viewed in FIG. 6
so that the actuating or lever section 112 is normally maintained
in engagement with the contact leaf spring member 80. However, the
combined weight of the panel member 46 and the wire sections 96 and
98 is insufficient to overcome the spring action of said leaf
spring member so that the contact 82 remains in engagement with the
oppositely disposed contact 78, viz, the disposition illustrated in
FIG. 3.
When the actuator member 46 is struck or engaged by a seed passing
out of the discharge opening 42 of chute 23, said panel member is
depressed so that the lever or actuating section 112 of the wire
element 100 is pivoted in a clockwise direction to bias the leaf
spring elements 76 and 80 toward the right as viewed in FIGS. 3 and
4. Due to the spacing of leaf spring member 76 from its associated
stop or set screw 86, initially both contacts 78 and 82 will move
together until the lower portion of leaf spring member 80 strikes
said set screw 86. However, due to the angular disposition of said
springs 76 and 80 and especially due to the canted configuration of
spring member 76, during said initial movement the contiguous
surfaces 78' and 82' on said contacts will slide relative to each
other, as indicated by arrow 117 in FIG. 4. This sliding movement
effects a wiping action which will keep the contacts free from
pitting and microscopic deposits that tend to buildup during use.
Accordingly, after the leaf spring member 76 strikes the setscrew
86 the contacts 78 and 82 will separate with the leaf spring member
80 continuing until it strikes its associated setscrew or stop
member 88, as seen in FIG. 4. As will be detailed more fully
hereinafter, this separation may be employed to produce a
detectable signal indicating that sensing member 46 has been struck
by one or more seeds.
It will be appreciated that in order to monitor the passage of
seeds through the chute 23 reliably and accurately, the actuator or
sensing member 46 must be capable of operation at high speeds. In
order to promote such operation which may, for example, be in the
order of 1,500 cycles per minute, the switch unit is provided with
means to minimize the inertial effects of the sensing member 46.
That is to say, to prevent said member 46 from bouncing after being
struck by a seed, whereby said sensing member will be correctly or
properly positioned for engagement by subsequent seeds. The leaf
spring members 76 and 80 are quite stiff so as partially to dampen
any vibrations or oscillations of the actuator 46 transmitted
thereto by means of the wire element 100.
To control positively the movement of the panel or actuator member
46, the switch unit of the present invention includes a damping
means in the form of an elastomeric member 118. In the fabrication
of member 118, it is desirable to use a butyl rubber composition
although not absolutely necessary. The elastomeric member 118 is
positioned between the mounting plate 45 and the switch unit
housing section 54. The elastomeric member 118 is disposed inwardly
of the opening 45' in said mounting plate 45, said opening having
the parallel leg sections 96 and 98 extending therethrough.
Accordingly, the lower end of said elastomeric member is disposed
slightly above said leg sections 96 and 98, whereby after the
actuator has been depressed and then moved upwardly, said leg
sections 96 and 98 will engage the elastomeric member 118
positively to prevent further movement of said wire element 100 and
its associated blade or actuator element 46.
At this point, it should be noted that the length of the lever arm
provided by actuator element 46 and the associated parallel leg
sections 96 and 98 is quite large as compared to the lever arms 114
and 116 which join the actuator section 112 of wire element 100 to
the journaled wire sections 104 and 106. In practice, the former is
about eight to 10 times as large as the latter, this feature thus
promoting easy operation of the switch unit 30 and sensitivity to
the application of a small force to the panel member 46.
As previously indicated, the switch units 30 associated with each
of the planter devices 16 are connected by cables 32 and 34 with
the control or indicating panel unit 28. As shown in FIG. 2 and in
the schematic wiring diagram of FIG. 7, the unit 28 comprises a
housing 119 in which indicating lights 120 are mounted. In the
embodiment shown, the indicating lights 120 are numbered 1 through
4 and correspond to the number of rows of seeds to be planted. It
is understood, of course, that the electrical circuit and number of
indicating lights can be modified for association with planting
apparatus having either a larger or smaller number of planting
devices 16. The housing also contains a timer 122, a counter 124
and a gang switch 126 which may all be of known construction and
need not be described in detail and which function in a manner
described below. A light 128 is provided for indicating when the
system is turned on and a test switch 130 is connected as described
below for enabling an operator to test the circuit to insure
operation of the lights.
Referring particularly to the wiring diagram shown in FIG. 7, the
circuit of the apparatus is connected with a suitable source of
energy such as a battery 132 of the type usually installed in a
tractor. A wire 134 extends from one terminal of the battery to a
terminal 136 of the timer 122, which terminal is connected by wire
138 with a blade or movable contact 140 of one side of the selector
switch 126. As indicated heretofore, selector switch 126 may be of
known construction and the movable contact 140 is mounted on a
rotor for movement between an "off" position and a contact 142 at
an "on" position. In addition, the blade 140 may be moved to
contacts numbered 1 through 4 in FIG. 8 which correspond to the
indicator lights 120 which are also numbered 1 through 4. The
selector switch 126 has a second movable contact or blade 144
movable in unison with and electrically insulated from the blade
140. The blade 144 is adapted to be moved from an "off" to an "on"
position and then for selective engagement with another series of
contacts numbered 1 through 4 in FIG. 7. The blade 144 is connected
by a wire 146 with the counter 124 which in turn is connected
through wire 148 with a second terminal 150 of the timer.
The switch of the timer 122 is normally open so that the coil 152
of the counter 124 is normally deenergized. When the timer is
activated, the terminal 150 is connected with the terminal 136 for
energizing the coil of the counter and enabling the counter to
respond to the passage of seeds as will be described below.
The first of the previously mentioned groups of contacts in the
selector switch are connected by wires 154 and 156 to branch wires
158, 160, 162 and 164 which in turn are respectively connected to
one side of the indicator lights numbered 1 through 4. The test
switch 130 is connected in the wire 154 and the "on" light 128 is
connected by wires 166 and 168 between the wires 154 and a wire 170
which in turn is connected with the battery. The indicator lights
number 1 through 4 are respectively connected in series with the
switches 30 also numbered 1 through 4 in FIG. 7 and to the wire
170. Thus, wires 172, 174, 176 and 178 extend from the lamps
numbered 1 through 4 respectively to the connector 36 for
connection to wires 180, 182, 184 and 186 which are respectively
connected to one terminal of the switch units 30 numbered 1 through
4. Opposite terminals of the switch units are respectively
connected by wires 188, 190, 192 and 194 with a common wire 196
which extends through the connector 36 to a wire 198. The wire 198
is connected with the battery by the wire 170. Rectifiers 200, 202,
204 and 206 are respectively connected in the wires 172 through 178
for enabling all indicator lights to light when the test switch is
depressed. The circuitry is such that the indicating lights 120
flash on in response to the passage of seeds past the switch units
30 and thereby provide an operator with a visual indication of the
seed flow.
The battery or power source 132 is now generally conventional in
tractors and the like provides 12 volts. The circuits for the
lights 120 are normally energized, but it is important to note that
the lights 120 are fluorescent gas lights or glow discharge lamps
such as small neon lights of a known type for which 12 volts is
insufficient to cause lighting. Inductance coils or chokes 208,
210, 212 and 214 are respectively connected in parallel with the
lights 120. When an individual light circuit is opened by the
opening of its associated switch 30, its inductance coil discharges
so as to apply a relatively high voltage to the light which is
sufficient to cause the light to flash on. The discharge of the
coil is accomplished almost instantly so that the light goes out
almost instantly. In other words, the arrangement is such that each
time a switch 30 is opened, the inductance coil associated
therewith discharges and the light gives off one sharp, short
flash.
The heretofore described seed-monitoring apparatus is adapted to
operate in the following manner. When the selector switch 126 is
turned to move the contact 140 from the "off" position to the "on"
position, the circuits are completed through the normally closed
switch units 30 and the indicator lights so that the light circuits
are energized. Then upon operation of the planting devices 16, each
individual seed or group of seeds dropping down through the chutes
22 will actuate, or in other words, open the contacts of the
associated switch unit 30.
Upon opening of a switch 30, its associated indicating light
circuit will be deenergized and the discharge of the coil will
energize the light sufficiently to cause it to flash. The
combination of the neon light with an inductance coil or choke
connected in parallel therewith provides an extremely rapid and
sharp response for obtaining a distinct and easily readable
flashing of the light in accordance with the flow of the seed. This
enables an operator to determine at a glance whether or not seeds
are passing down any one or all of the chutes. Furthermore, an
operator may determine the approximate rate at which seeds are
being discharged by judging the rate at which the indicator light
is flashing. In the event an indicator light for any one of the
chutes remains steadily out or does not flash, the operator will
know instantly that no seed is flowing through the chute.
When an operator wishes to obtain an accurate count of the seed
population being planted through any chute, the selector switch 126
is first adjusted so as to move the contacts of blades 140 and 144
to the desired terminal associated with the chute to be checked.
For example, the selector switch 126 may be adjusted so that the
blades 140 and 144 respectively contact their associated terminals
No. 1. Then when the timer 122 is actuated, the counter 124 is
energized. As previously indicated, the arrangement is such that
when the timer 122 is actuated, the coil of the counter is normally
energized. Then when a seed passes through the chute for opening
the associated switch unit 30, the circuit is opened so that the
associated indicating light circuit is deenergized and the coil of
the counter is deenergized. The inductance coil or choke connected
in parallel with the light not only serves to actuate a readily
discernable flashing of the light, but the circuit arrangement also
promotes a rapid collapse of the magnetic field of the counter coil
152 for increasing the rate of response of the counter. As will be
understood, each time the coil of the counter is deenergized and
then reenergized in response to the passage of a seed past the
associated switch unit 30, the seed is recorded on the counter
dials 153.
The counter is of a known commercially available construction
having a spring-biased shiftable element of magnetic material
responsive to the magnetic field created when the coil is energized
and adapted to actuate the counter dials 153 through a suitable
mechanism. Such counters have heretofore been connected so that
their coils are normally deenergized, but it has been found that,
in the present apparatus, the counter can be made to function at a
relatively higher rate by connecting it so that the coil 152 is
normally energized as long as the timer is operating. Normally the
counter continues to function for a predetermined time interval set
by the timer 122 so that at the end of the interval, the rate at
which the seeds are being planted may be determined by dividing the
preset time into the total number of seeds recorded by the counter.
However, the circuit may be provided with a manually or otherwise
operable timer bypass for enabling the counter to be operated
without a time limitation. Such a bypass may be provided separately
by connecting a switch in a line bypassing the timer or it may be
included in a timer device of known construction.
In FIGS. 8 and 9 a modified, or alternate form of the present
invention is illustrated, which is adapted for use in a
seed-monitoring system employing a normally open switch
construction. Concerning this embodiment, it should be noted that
parts or elements similar to those previously discussed are
designated by like reference numbers, followed by the suffix a.
Before proceeding with the detailed description of the construction
of switch unit 30a, it is believed desirable to set forth briefly
the general nature of a system in which this form of the invention
will be employed. Basically, the overall system is the same as that
illustrated in FIG. 2. That is to say, switch 30a is placed in
circuit with an indicating unit and mounted in relation to a seed
planter chute, such that it will be actuated to provide a
detectable signal each time a seed or group of seeds pass
therethrough.
The primary difference between the construction of switch 30a, and
the previously discussed unit 30, is that switch 30a operates on a
normally open principle. That is, when the sensing element 46a is
engaged, the switch is closed. Accordingly, with reference to FIG.
7, in the lighting circuit for switch 30a the discharge lamps 120
and the associated inductance coils 208-214 and rectifiers 200-206,
are eliminated, with each switch 30a being connected in series with
a simple incandescent lamp. Therefore, upon the actuation of a
switch 30a, the circuit for an associated lamp will be closed and
the lamp will light, to indicate the passage of a seed through the
planter chute. However, subsequent to said instance of engagement,
and prior to the next succeeding instance, switch 30a will open
thus deenergizing or opening the lamp circuit.
Turning now to FIGS. 8 and 9, the construction of normally open
switch unit 30a is illustrated in detail. Said switch 30a comprises
housing members 52a and 54a secured together, with member 54a also
being secured to a mounting plate 45a. Electrical terminals 56a and
62a extend from the upper portion of the housing assembly to
provide for an electrical connection with the signaling apparatus.
The terminals 56a and 62a are in conducting engagement with the
upper portions of the leaf-springlike blade members 76a and 80a,
respectively. The assembly of said terminals, 56a and 62a, and the
leaf spring members, 76a and 80a, to the housing or body member 52a
is effected in the same manner as described previously with regard
to FIGS. 5 and 6, said description being incorporated herein by
reference.
A contact element is carried on the free end of each said leaf
spring member 76a and 80a, said elements being designated 78a and
82a, respectively. Accordingly, with the upper portion of each
spring member being secured to the housing member 52a, the
depending, contact-carrying portions are free to move in an arcuate
path about the points 81a and 81'a.
As was the case with the previously discussed embodiment, the
contact-carrying spring members 76a and 80a are canted or bent to
achieve a desired equilibrium position that results in a wiping
action upon actuation of the switch. In this regard, the members
76a and 80a are bent approximate the points 81a and 81'a, with the
degree or severity of the bend being somewhat greater for member
76a than for member 80a. Accordingly, in the equilibrium position
[not shown] the contacts will be engaged, with the free-depending
portions of members 76a and 80a being disposed at an angle to their
respective mounting portions which lie in parallel vertical datum
planes.
With this arrangement, as illustrated in FIG. 8, it is possible to
move or pivot the member 76a away from member 80a to separate the
contacts 78a and 82a, without either of said members 76a and 80a
passing through the vertical datum plane. To achieve the
illustrated normally opened condition, setscrew 86a is employed to
move member 76a against the force established by the initial
bending thereof. Under these circumstances, spring member 80a will
assume a disposition dictated by the initial bend applied thereto;
or, as is illustrated, its position may be determined by engagement
with section 112a of actuator 46a after the position of said
actuator is preset, as will be detailed hereinafter. In either
instance, the contacts 78a and 82a may be spaced, one from the
other by means of setscrew 86a.
Turning now to FIG. 9, the construction of actuator 46a can be
viewed in detail. Basically, the mounting arrangement for, and the
general construction of, actuator 46a is similar to that previously
discussed, with one exception. Said exception is that the lever arm
sections 114a and 116a, which carry the spring-member-engaging
portion 112a, depend downwardly, with the portion 112a, being
disposed in back of member 80a, as compared to the positioning of
portion 112 between the spring members in the previously discussed
embodiment.
Accordingly, when the sensing element or actuator 46a is struck by
a seed, the portion 112a will be pivoted in a clockwise direction
to move spring member 80a also in a clockwise direction. As is
clear from FIG. 9, this movement causes the contacts 78a and 82a to
engage, thus closing momentarily the lamp circuit. The respective
spring members 76a and 80a will now move jointly, in a clockwise
direction, with the contacts 78a and 82a closed, until member 76a
engages the stop provided by setscrew 85a. After this engagement,
the spring members 76a, 80a move jointly in the counterclockwise
direction, due to both the transfer of energy or rebounding
occasioned by the engagement with stop 85a and the spring force
stored in said members. Upon said counterclockwise movement, spring
76a will engage setscrew 86a to preclude further movement thereof,
which results in the opening of contacts 78a, 82a, as the spring
member 80a is free to move to the initial position. Accordingly,
the switch unit 30a is now open, the lamp circuit is disengaged,
and said switch is in condition to sense another, subsequent,
instance of seed passage.
In a manner similar to that discussed previously, the initial
canted disposition of the contact carrying portion of the spring
members 76a and 80a provides for relative, sliding movement between
the contacts 78a and 82a during the closing thereof. This relative
movement effects a cleaning action, wherein pitting and the
formation of harmful microscopic welds on the surfaces of said
contacts is precluded, as indicated by arrow 117a.
Also, as will be recalled from the discussion of the embodiment of
FIGS. 1-6, the attainment of accurate results requires that the
movement of actuator 46a be dampened after each instance of
engagement by a seed. To effect this dampening action novel bumper
or dampener means 118a are employed, which in addition to
precluding rebounding, serve as means to adjust the sensitivity of
switch 30a, as will be explained.
The dampeners 118a are mounted to a sidewall of housing member 54a
and are engaged, respectively, by the leg sections 96a and 98a of
wire frame element 100a of the sensing means 46a. As can be seen in
FIG. 9, dampeners 118a are of circular configuration, but are
eccentrically mounted to the housing member 54a to provide a
camlike arrangement. Thus, the initial or preengagement position of
the leg section 96a and 98a, and correspondingly that of the
actuator portion 112a, may be adjusted by rotation of the dampener
means 118a about their eccentric mounting axes. While two dampener
means 118a are illustrated, it is possible to employ only one, and
still achieve the desired results.
The operation of dampeners 118a, in the precluding of actuator
rebound is believed obvious in view of the previous discussion.
However, the function of said dampeners with regard to the
controlling of sensitivity via initial adjustment of the switch
unit is believed worthy of further elaboration.
The sensitivity of a switch unit, be it unit 30 or 30a, is
dependent upon several factors; for example, the spring constant of
the spring member 76, 76a and 80, 80a, and the amount of actuator
movement required to produce a detectable signal. It is this latter
factor which lends itself to adjustment in the field; and which
adjustment is facilitated by the novel dampener means 118a.
Turning to FIG. 8 and unit 30a, it can be seen that once setscrew
86a is adjusted, the preengagement position of spring member 80a
determines the amount of actuator movement required to close
contacts 78a and 82a. Also, it should be clear that this position
of said spring 80a is or can be controlled by the disposition of
the actuator portion 112a in conjunction with setscrew 88a, said
disposition of portion 112a being easily adjusted by use of the
camming action offered by dampener means 118a.
Concerning unit 30, the dampener means 118a may be employed to
advantage here also, replacing elastomeric member 118. While the
amount of actuator movement needed to separate contacts 78 and 82
can be controlled to a degree by the setscrews 86 and 88, this can
also be achieved by adjusting the preengagement position of the
portion 112 of actuator 46, an expedient readily accomplished with
the eccentrically mounted dampener 118a.
While preferred embodiments of the present invention have been
shown and described herein, it is contemplated that certain
structural changes and substitutions may be made without departing
from the spirit and scope of the invention, as defined in the
appended claims.
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