U.S. patent number 3,630,638 [Application Number 05/005,521] was granted by the patent office on 1971-12-28 for method and apparatus for use in the transportation of solids.
Invention is credited to Maurice A. Huso.
United States Patent |
3,630,638 |
Huso |
December 28, 1971 |
METHOD AND APPARATUS FOR USE IN THE TRANSPORTATION OF SOLIDS
Abstract
A method and apparatus to increase the pressure of a mixture of
liquid and solids in a pipeline for transportation of the mixture
through the pipeline at a constant velocity. The mixture is
pressurized in a series of chambers into which alternately flows
low-pressure liquid and out of which alternately flows
high-pressure liquid. The low-pressure liquid is continuously
diverted from the pipeline into the chambers while an equal amount
of the high-pressure liquid is diverted from the chambers back into
the pipeline.
Inventors: |
Huso; Maurice A. (Long Beach,
CA) |
Family
ID: |
21716299 |
Appl.
No.: |
05/005,521 |
Filed: |
January 26, 1970 |
Current U.S.
Class: |
417/3; 417/225;
417/390; 417/12; 417/392 |
Current CPC
Class: |
F04B
43/073 (20130101); F04B 9/1176 (20130101) |
Current International
Class: |
F04B
1/00 (20060101); F04B 43/06 (20060101); F04B
9/00 (20060101); F04B 9/117 (20060101); F04B
43/073 (20060101); F04b 017/00 (); F04b 009/08 ();
F04b 035/00 () |
Field of
Search: |
;417/53,65,121,122,205,206,225,339,382,389,390,395,392 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Walker; Robert M.
Claims
I claim:
1. A pump unit to increase the pressure of slurry being transported
through a pipeline, comprising: at least three chambers;
pressurizing means adapted to alternately apply high and low
pressure to each said chamber; means to provide for the flow of
slurry from the pipeline into one end of each said chamber during
the application of low pressure to fill each said chamber with
slurry and to provide for the flow of slurry from said one end of
each said chamber into the pipeline during the application of high
pressure to empty each said chamber of slurry; and control means
associated with the emptying and filling of slurry in each said
chamber to cause the low pressure to be applied at all times to at
least one of said chambers and the high pressure to be applied at
all times to at least another one of said chambers and to cause the
high and low pressure to be applied sequentially to said chambers
with the application of either pressure to each chamber beginning
before the end of the application of a corresponding like pressure
to the preceding chamber in the sequence whereby at all times there
is a continuous flow of slurry from the pipeline into at least one
of said chambers and a continuous flow of slurry from at least
another one of said chambers into the pipeline to provide the
increased pressure to the slurry flow in the pipeline while
avoiding undesirable pulsations.
2. The pump unit of claim 1, wherein said control means includes
valve means associated with said other end of each said chamber
which regulate the alternate application of the high and low
pressure to each said chamber, switch means associated with each
said chamber which sequentially operate said valve means, and
actuating means in each said chamber associated with slurry flow
therein operably contacting said switch means at predetermined
intervals depending on the relative amounts of slurry in said
chambers.
3. The pump unit of claim 2, wherein said actuating means comprises
a separator in each said chamber, each said separator in contact
with the slurry in each said chamber and moveable in each said
chamber relative to the amount of slurry in each said chamber.
4. The pump unit of claim 2, wherein each said chamber comprises a
sufficiently large volume which requires a substantial filling and
emptying period thereby delaying the actuation of said switch means
and reducing the operation time of said value means.
5. The pump unit of claim 4, wherein said chamber is cylindrical
and the length of each said chamber exceeds 25 feet.
6. A pump unit to increase the pressure of slurry being transported
through a pipeline, comprising: first, second and third chambers;
pressurizing means adapted to alternately apply high and low
pressure to each said chamber; means to provide for the flow of
slurry from the pipeline into one end of each said chamber during
the application of low pressure to fill each said chamber with
slurry and to provide for the flow of slurry from said one end of
each said chamber into the pipeline during the application of high
pressure to empty each said chamber of slurry; control means
associated with the emptying and filling of slurry in each said
chamber to cause the high and low pressure to be applied
sequentially to said chambers, said control means including valve
means associated with each said chamber for regulating the
alternate application of the high and low pressure to each said
chamber, switch means associated with each said chamber which
operate said valve means, and actuating means in each said chamber
associated with slurry flow therein operably contacting said switch
means at predetermined intervals to cause said valve means to
operate according to a sequence whereby when slurry is flowing from
said first chamber and into said third chamber and when said third
chamber is near full, slurry begins to flow simultaneously from
said second chamber, slurry flow from said first chamber is then
stopped and slurry begins to flow into said first chamber
simultaneously with slurry flow into said third chamber, slurry
flow into said third chamber is then stopped, and when said first
chamber is near full, slurry begins to flow simultaneously from
said third chamber, slurry flow from said second chamber is then
stopped and slurry begins to flow into said second chamber
simultaneously with slurry flow into said first chamber, slurry
flow into said first chamber is then stopped, and when said second
chamber is near full, slurry begins to flow simultaneously from
said first chamber, slurry flow from said third chamber is then
stopped and slurry begins to flow into said third chamber
simultaneously with slurry flow into second chamber, slurry flow
into said second chamber is then stopped and the sequence begins
again and is repeated.
7. The pump unit of claim 6, wherein second switch means associated
with each said chamber are provided, said first switch means
positioned to actuate and maintain said valve sequence when said
chambers contain a first predetermined amount of slurry and said
second switch means positioned to actuate and maintain said valve
sequence when said chambers contain a second predetermined amount
of slurry.
8. The pump unit of claim 7, wherein said first predetermined
amount is equal to and greater than two-thirds the total volume of
said chambers and said second predetermined amount is equal to and
less than two-thirds the total volume of said chambers.
9. A pumping apparatus comprising: a plurality of at least three
chambers; a pipeline transporting a first fluid, said pipeline in
communication with one end of each said chamber to provide for flow
of said first fluid from said pipeline through said one end into
each said chamber and to provide for flow of said first fluid from
each said chamber through said one end back into said pipeline; a
conduit carrying a second fluid in a closed circuit; a pump
assembly, in said closed circuit connected to said conduit and
adapted to pressurize said second fluid; said conduit in
communication with said other end of each said chamber to provide
for flow of said second fluid when pressurized from said conduit
into each said chamber through said other end and to provide for
flow of said second fluid from each said chamber, said second fluid
creating a high-pressure zone in said chambers when flowing into
said chambers to cause said first fluid to flow from said chambers
and creating a low-pressure zone in said chambers when flowing from
said chambers to cause said first fluid to flow into said chambers;
separator means in each said chamber to prevent communication of
said first fluid with said pump assembly and to maintain said
second fluid in said closed circuit; valve means in association
with said other end to alternate flow of said second fluid into and
from each said chamber; and control means to operate said valve
means in a sequence which provides at all times a continuous flow
of said first fluid into and a corresponding flow of said second
fluid from at least one of said chambers and a continuous flow of
said first fluid from and a corresponding continuous flow of said
second fluid into at least another one of said chambers to provide
a nonpulsating flow of said first fluid in said pipeline.
10. The pumping apparatus of claim 9, wherein said pump assembly
includes at least one centrifugal pump.
11. The pumping apparatus of claim 9, wherein said second fluid is
recirculated in said conduit from said pump assembly into said
chambers and then from said chambers back to said pump
assembly.
12. The pumping apparatus of claim 11, wherein a heat exchanger is
provided in said closed circuit which utilizes the temperature
difference between the second fluid flowing in said conduit from
said chambers back to said pump assembly and the first fluid in
said pipeline flowing from said chambers to cool said second fluid
before said second fluid is recirculated back to said pump
assembly.
13. The pumping apparatus of claim 11, wherein said conduit
includes a solids separator in said closed circuit to remove solids
from said second liquid before it passes to said pump assembly.
14. The pumping apparatus of claim 9, wherein said separator means
includes a separator in each said chamber positioned between the
interface of said first fluid and said second fluid in each said
chamber and moveable relative to the movement of said first and
second fluids in each said chamber.
15. The pumping apparatus of claim 14, wherein said separator
comprises a moveable member slidably mounted to the walls of each
said chamber and means to prevent leakage between said moveable
member and the walls of each said chamber.
16. The pumping apparatus of claim 14, wherein said separator
comprises a flexible diaphragm member sealably secured to the walls
of each said chamber.
17. The pumping apparatus of claim 9, wherein said control means
includes switch means in association with each said chamber, said
switch means being actuated when each said chamber contains a
predetermined amount of first fluid.
18. The pumping apparatus of claim 17, wherein said switch means is
actuated by said separator means.
19. The pumping apparatus of claim 9, wherein said first fluid
comprises a mixture of liquid and solid particles.
20. A pumping apparatus of claim 9, wherein first, second and third
chambers are employed.
21. The pumping apparatus of claim 20, wherein said valve means
includes first, second and third inlet and outlet valves, said
first, second and third inlet valves regulate the flow of said
second fluid into said first, second and third chambers,
respectively, and said first, second and third outlet valves
regulate the flow of said second fluid from said first, second and
third chambers, respectively; and said control means includes
first, second and third switches associated with said first, second
and third chambers, respectively, whereby, while said first fluid
is flowing from said first chamber and said second fluid is flowing
from said third chamber and said second chamber is full of said
first fluid, said first switch is actuated and operates and begins
the opening of said second inlet valve to begin the flow of said
second fluid into said second chamber, said second inlet valve when
open then begins the closing of said first inlet valve, said first
inlet valve when closed then begins the opening of said first
outlet valve to begin the flow of said first fluid into said first
chamber, said first outlet valve when open then begins the closing
of said third outlet valve, subsequently said second switch is
actuated and operates and begins the opening of said third inlet
valve to begin the flow of said second fluid into said third
chamber, said third inlet valve when open then begins the closing
of said second inlet valve, said second inlet valve when closed
then begins the opening of said second outlet valve to begin the
flow of said first fluid into said second chamber, said second
outlet valve when open then begins the closing of said first outlet
valve, subsequently said third switch is actuated and operates and
begins the opening of said first inlet valve to begin the flow of
said second fluid into said first chamber, said first inlet valve
when open then begins the closing of said third inlet valve, said
third inlet valve when closed then begins the opening of said third
outlet valve to begin the flow of said first fluid into said third
chamber, said third outlet valve when open then begins the closing
of said second outlet valve, subsequently said first switch is
actuated and the cycle is repeated.
22. A pumping method to increase the pressure of a first fluid
flowing through a pipeline, the steps comprising:
applying for a period of time low pressure to each chamber of a
group of at least three chambers to cause said first fluid to pass
into said chambers from the pipeline and alternately applying for a
substantially equal period of time high pressure to cause said
first fluid to pass from said chambers and back into the
pipeline;
passing at a controlled rate a volume of said first fluid from the
pipeline into at least one of said chambers while applying low
pressure;
simultaneously passing at an equal rate an equal volume of said
first fluid from at least another one of said chambers while
applying high pressure; and
sequentially applying said high and low pressure to said group of
chambers to provide at all times a continuous flow of said first
fluid from said pipeline into said group of chambers and a
continuous flow of said first fluid from said group of chambers
back into said pipeline to provide the increased pressure to said
first fluid without creating pulsations in the flow of the first
fluid through the pipeline.
23. The method of claim 22, wherein a second fluid when pressurized
is passed alternately into said chambers to apply high pressure to
said chambers and is withdrawn alternately from said chambers to
apply low pressure to said chambers.
24. The method of claim 23, wherein at least one centrifugal pump
is employed to pressurize said second fluid.
25. The method of claim 24, wherein each said chamber is provided
with a separator to separate said second fluid from said first
fluid in said chambers to prevent communication of said first fluid
with said centrifugal pump.
26. The method of claim 23, wherein valve means are provided to
control the flow of said second fluid into and from said
chambers.
27. The method of claim 26, wherein said valve means are
sequentially operated by switch means which are associated with
predetermined amounts of said first fluid in each said chamber.
28. A pumping method to increase the pressure of a slurry flowing
through a pipeline, the steps comprising:
providing a group of at least three pressure chambers, each of
which is in communication with the pipeline;
alternately applying first a low pressure and then a high pressure
to each chamber to cause the slurry to first flow from the pipeline
into a chamber and then flow from the chamber back into the
pipeline;
applying to each chamber the low pressure until the chamber is
filled with slurry and applying to each filled chamber the
alternate high pressure until the chamber is empty of the
slurry;
applying low pressure at all times to at least one of the chambers
to provide a continuous flow of slurry into the group of chambers
and simultaneously applying high pressure to at least another one
of the chambers to provide a continuous flow of slurry from the
group of chambers back to the pipeline; and
applying the low pressure to the chambers in sequence to begin the
filling of another chamber before the preceding chamber in the
sequence is filled and applying the high pressure to the chambers
in a similar sequence to begin the discharge of another chamber
before the preceding chamber in the sequence is empty whereby
pulsations in the incoming and outgoing slurry are avoided.
29. The method of claim 28, wherein a fluid in a closed circuit is
communicated to each chamber to provide for the application of high
pressure and communicated from each chamber to provide for the
application of low pressure.
30. The method of claim 29, wherein centrifugal pump means in the
closed circuit pressurize the fluid in the circuit.
Description
The invention relates to the transportation of solids and more
particularly is concerned with the transportation of solids mixed
with a liquid through a pipeline.
Long distance transportation of petroleum and petroleum products
through a pipeline is well known and is both economical and
convenient. The petroleum transportation system generally includes
one or more pumping stations interposed in the pipeline for raising
the pressure of the petroleum liquid to a high level. The stations
generally employ centrifugal pumps because of their lower first
cost, their adaptability to varying pumping rates, and their
adaptability to multistation systems brought about by their
nonpositive displacement and nonpulsing characteristics.
Similar transportation of solids, such as coal, iron ore, sulfur,
limestone, and wood chips, suspended in a liquid medium has long
been considered as having attractive possibilities from the
standpoint of convenience and reduced costs. Generally, the major
obstacle which confronts long distance pipelining of solids is the
development of an economical pump unit which will develop the
high-pressure head required to transfer the slurry over long
distances. The pump unit must also be adapted to raise the pressure
head of the slurry while maintaining a constant velocity of slurry
flow in the pipeline.
Success in part has been achieved in transporting slurry in a
pipeline through the use of reciprocating-type pumps. However,
these pumps have very high initial costs and high maintenance
costs. Centrifugal pumps of the type used in petroleum pipelining
are considered particularly desirable and have been used in some
instances on short pipelines where the pressures involved are
relatively low. However, in long distance pipelining where high
pressure and high volume is required centrifugal pumps have proved
unsuccessful because the abrasive action of the slurry causes
damage to the pumps, creating considerable maintenance.
Therefore, the primary object of this invention is to provide a
means for developing the pressure head necessary to transport
slurry over long distances through a pipeline. In accordance with
this object it is important that the pressure head of the slurry be
raised without varying or reducing the velocity of the slurry flow
in the pipeline.
A further object of this invention is to employ the use of
centrifugal pumps without subjecting the pumps to the abrasive
action of the slurry being pumped.
Another object of this invention is to transport solids over long
distances through a pipeline by economical and practical means.
To accomplish these objects, the invention includes a pumping unit,
of which there may be a plurality over the entire length of the
pipeline, to raise the pressure level of the slurry being
transported through the pipeline. The pumping unit includes a
series of chambers, each up to several hundred feet in length. Each
chamber is adapted to fill up with low-pressure slurry and then
empty high-pressure slurry. Means are provided to continuously
divert from the pipeline low-pressure slurry alternately into the
chambers while continuously diverting alternately from the chambers
high-pressure slurry back into the pipeline. A recirculating liquid
which has been pressurized by one or more centrifugal pumps
increases the pressure of the slurry in the chambers and means in
the chambers are provided to maintain this liquid separate from the
slurry. The filling and emptying of the slurry in the chambers is
sequentially controlled in such a manner to provide continuous flow
of slurry at all times into and out of the chambers and ensure that
the amount of low-pressure slurry diverted continuously from the
pipeline is equal to the amount of high-pressure slurry being
diverted continuously back into the pipeline.
Other and further objects of this invention will be made readily
apparent from the accompanying drawings and following detailed
description.
IN THE DRAWINGS
FIG. 1 is a schematic view illustrating the emptying and filling of
the chambers.
FIG. 2 is a schematic view illustrating the sequential operation of
the valves when three chambers are employed.
FIG. 3 is a schematic view illustrating an alternative embodiment
of the chamber.
FIG. 4 is a schematic view illustrating a still further alternative
embodiment of the chamber.
Referring now in detail to the drawings, the pumping unit is
generally designated 10. The pumping unit 10 as shown in FIG. 1
includes a series of three identical chambers 11, 12 and 13. From
the following discussion it will be made evident that the invention
in its preferred form includes at least three chambers, but is not
necessarily limited to three chambers. However, for purposes of
clarity the description will be directed to the three chamber unit
as shown.
Each of the chambers 11, 12 and 13 are in communication with both
the incoming or low-pressure slurry pipeline 14 and the outgoing or
high-pressure slurry pipeline 15. Lines 16, 17 and 18 connect the
chambers 11, 12, and 13, respectively, to the incoming slurry
pipeline 14 and lines 19, 20 and 21 connect the chambers 11, 12 and
13, respectively, to the outgoing slurry pipeline 15. Check valves
22, 23 and 24 on the lines 16, 17, 18, respectively, are adapted to
permit slurry to flow from the incoming slurry pipeline 14 into the
chambers, as shown by the directional arrows 25, and check valves
26, 27 and 28, on the lines 19, 20 and 21, respectively, are
adapted to permit slurry to flow from the chambers into the
outgoing slurry pipeline 15, as shown by the directional arrows 29.
The check valves operate according to the pressure differential in
the respective lines.
The slurry is pressurized in each chamber by a liquid which is
separately pressurized by a pump 30, preferably a centrifugal pump
of the type used in petroleum pipelining systems. The pump is run
by a motor 31. While only a single pump and motor are shown in FIG.
1, it is clear that a plurality of pumps and/or motors can be
employed. The pressurized liquid is recirculated through a conduit
32. Lines 33 and 34 connect the pump 30 to the low liquid pressure
and the high liquid pressure sides, 35 and 36, respectively, of the
conduit 32. Valves 37 and 38 on the lines 33 and 34, respectively,
are simply pump isolation valves.
Each of the chambers 11, 12 and 13 are in communication with both
the low-pressure side 35 of the conduit 32 and the high-pressure
side 36 of the conduit 32. Lines 39, 40 and 41 connect the chambers
11, 12 and 13, respectively, to the high-pressure side 36 and lines
42, 43 and 44 connect the chambers 11, 12 and 13, respectively, to
the low-pressure side 35. Valves 1-D, 2-D and 3-D on the lines 39,
40 and 41, respectively, are adapted to permit the pressurized
liquid to flow from the conduit 32 into the chambers, as shown by
the directional arrows 45, and valves 1-S, 2-S and 3-S on the lines
42, 43 and 44, respectively, are adapted to permit the liquid to
flow from the chambers back into the conduit 32, as shown by the
directional arrows 46. These valves are sequentially operated by a
timing system which is dependent on the movement of the slurry in
the chambers and the sequencing of the valve operation is such that
the slurry is both removed from the incoming slurry pipeline and
reintroduced into the outgoing slurry pipeline in a pulsation-free
manner which substantially prevents a variation in the velocity of
the slurry flow through the pipeline. The timing system and the
sequencing will be described more fully below.
Directing attention now to the individual chambers, the chambers in
the pumping unit, as stated before, are all identical and each
chamber includes a mechanical separator 47 which separates the
slurry from the hydraulic liquid or medium in the chamber and
prevents attenuation at the interface of the slurry and liquid and
contamination of the liquid with slurry. The separator 47 moves in
accordance with the movement of the slurry in the chamber as
indicated by the directional arrows 47a. In the preferred
embodiment shown in FIG. 1 the separator 47 moves slidably along
the walls of the chamber and is in the form of a piston or other
similar means such as an inflatable sealing ball. Means are
provided to prevent leakage between the piston and the walls of the
chamber. Preferably a pair of detector switches 48 and 49 are
provided with each chamber, however, as will be seen later the
pumping unit 10 can operate when only one detector switch is
provided with each chamber. Detector switch 48 is activated when
the chamber is nearly full of slurry and the separator has been
moved to an actuating position by the slurry filling the chamber.
Detector switch 49 is actuated when the chamber is nearly empty of
slurry and the separator has been moved to an actuating position by
the slurry emptying from the chamber. The separator 47 can actuate
the detector switches 48 and 49 in various manners such as
mechanical contacts or magnetic control. The detector switches in
turn either directly initiate the operation of the valves or they
can initiate the operation of a sequence timer (not shown) which in
turn would control the valve operation.
In the alternative embodiment of the chamber, shown in FIG. 3 and
designated generally 100, the separator 101 includes a cylindrical
cup member 102 which is connected to the walls of the chamber 100
by a flexible member 103. Detector switches 104 and 105 are again
actuated when the chamber is nearly full or empty of slurry,
respectively, and actuated by the cup member 102 when it is moved
into an actuating position by the movement of the slurry in the
chamber.
In the other embodiment shown in FIG. 4 the chamber, generally
designated 200, includes a flexible diaphragm member 201 which is
connected to the inner walls of the chamber. Detector switches 202
and 203 are actuated when the chamber is nearly full or empty of
slurry, respectively. A contact member 204, connected to the
diaphragm 201 as shown diagrammatically in FIG. 3, extends beyond
the chamber 200 and the switches 202 and 203 are actuated by the
contact member 204 when it is moved to an actuating position by the
diaphragm which is in turn moved by the movement of the slurry in
the chamber. FIG. 4 also points out a further invention in the
invention, that is, additional chambers may be placed in parallel
operation with the other chamber 200, as shown by the phantom lines
205. This, of course, means that the same number of chambers will
be placed in parallel with the other two chambers.
While not shown in the drawings, another variation of this
invention would be to place the chambers in a more or less vertical
position and to use a recirculating pressurized liquid with either
a heavier or lighter specific gravity than the specific gravity of
the slurry. In this instance, the mechanical separator 47 is not
necessary as the difference in specific gravity between the slurry
and the recirculating liquid would maintain a stable interface in
the chambers. The recirculating liquid or slurry having the highest
specific gravity would determine which end of the chamber the
slurry or the liquid would be introduced, the heaviest one always
being introduced at the bottom end. It should be noted that when
the mechanical separator is not used other means of sensing and
switching will need to be employed.
Before discussing the timing system and the sequence of the valves
during operation of the pumping unit, certain other features of the
unit should be noted. In order to provide for the dissipation of
heat of the hydraulic medium or liquid generated by the
inefficiency of the centrifugal pump or pumps 30, the pumping unit
10 includes a heat exchanger 50 which cools the hydraulic liquid by
utilizing the temperature differential between the hydraulic liquid
and the outgoing slurry. A solids separator 51 is also included on
the recirculating conduit 35 to further prevent the inclusion of
solids in the hydraulic liquid which might damage the centrifugal
pump or pumps 30.
A further feature relates to the balance of slurry and liquid in
the chambers. When three chambers are used, at any given instant,
under normal operations, the total volume of hydraulic liquid in
all three chambers will be approximately one-third the total volume
of slurry in all three chambers. However, because of liquid or
slurry slippage past the mechanical separator 47 or because of pump
seal leakage, this balance can gradually go one way or the other.
If allowed to be carried to the extreme, all the chambers at the
same time would either become full of slurry or become full of
hydraulic liquid which would result in a stoppage of the pump unit
10. To maintain this unbalancing of liquid volume versus slurry
volume within certain predetermined tolerances, means 52 are
provided for both the injection of liquid into and for the drainage
of liquid from the recirculating system, depending on which way the
unbalance has occurred. The unbalance is sensed by instrumentation
(not shown) detecting predetermined extreme limits of travel of the
mechanical separators. If the chambers are short on water, all
mechanical separators 47 will fall short of reaching the slurry end
of the chambers. If the chambers have too much water, all the
mechanical separators 47 will fall short of reaching the liquid end
of the chambers. The sensing instrumentation will detect these
travel limits and depending on which end of the chambers the
separator travel falls short, such instrumentation will determine
whether liquid should be injected or drained from the recirculating
system. Each injection or drainage will be controlled to a
predetermined amount of volume. Sensing the location of the
mechanical separators need only take place on one chamber, as the
length and position of strokes will be identical in all the
chambers.
FIG. 2 diagrammatically represents the sequence of the valve
operation during operation of the pump unit 10. The darkened
portion in the drawing represents an open valve. During a complete
cycle in which all the chambers in a three chamber unit have first
filled with low-pressure slurry and then emptied of high-pressure
slurry, the sequence is as follows:
Beginning at a time in the cycle shown approximately in FIG. 1,
slurry is emptying from chamber 11 and slurry is filling into
chamber 13, this continues until the separator 47 in chamber 11
moves down with the slurry to a position to actuate switch 49 on
chamber 11. The switch 49 on chamber 11 then opens valve 2-D which
starts the emptying of slurry from chamber 12 and which when open
begins the closing of valve 1-D. Valve 1-D when closed begins the
opening of valve 1-S which starts the filling of slurry into
chamber 11 and 1-S when open begins the closing of 3-S.
The valves then remain in this position until the separator 47 in
chamber 12 moves down with the slurry to a position to actuate
switch 49 on chamber 12. The switch 49 on chamber 12 then opens
valve 3-D. which starts the emptying of slurry from chamber 13 and
which when open begins the closing of valve 2-D. Valve 2-D when
closed begins the opening of valve 2-S which starts the filling of
slurry into chamber 12 and 2-S when open begins the closing of
1-S.
The valves then remain in this position until the separator 47 in
chamber 13 moves down with the slurry to a position to actuate
switch 49 on chamber 13 then opens valve 1-D which starts the
emptying of chamber 11 and which when open begins the closing of
valve 3-D. Valve 3-D when closed begins the opening of valve 3-S
which starts the filling of slurry into chamber 13 and 3-S when
open begins the closing of 2-S. The valves then remain in this
position until the separator 47 in chamber 11 actuates switch 49 on
chamber 11 and the cycle is repeated.
For the sake of clarity of description, only detector switches 49
on the chambers 11, 12 and 13 have been included in the description
of the valve sequence. However, in actual operation the detector
switches 48 on chambers 11, 12 and 13 play an important roll. For
instance, when the amount of slurry in all three chambers is
greater than two-thirds the total volume of all the chambers the
mechanical separator 47 in chamber 13 would reach the position to
actuate the switch 48 on chamber 13 before the separator 47 in
chamber 11 reached the position to actuate the switch 49 on chamber
11. If this occurred, the switch 48 on chamber 13 would open valve
2-D to start the sequence described above. Similarly, switch 48 on
chamber 11 will open valve 3-D and start that sequence and switch
48 on chamber 12 will open valve 1-D to begin that sequence. On the
other hand, if the total volume of the slurry is less than
two-thirds the total volume of the chambers, then switches 49 will
start the valve sequence. Detector switches on either end of the
separator stroke in this manner will thus prevent the pump unit
from getting into a locked position. These additional detector
switches 48 also provide for slippage of the mechanical separator
47 in the slurry or recirculating liquid and no matter how severe
the slippage, the sequence of operation cannot get out of sequence,
that is, the discharge of slurry from chamber 12 always follows the
discharge of slurry from chamber 11, and the discharge of slurry
from chamber 13 always follows the discharge of slurry from chamber
12, and the discharge of slurry from chamber 11 always follows the
discharge of slurry from chamber 13.
The pump unit 10 with three or more chambers sequenced in this
manner provides for the pressurizing of the slurry in a
pulsation-free manner because there is a continuous flow of slurry
at all times into and out of the pipeline which is uneffected by
the valve switching. The pump unit is such that a centrifugal pump
or pumps can be employed to raise the pressure head of the slurry
without the pumps being subjected to the abrasiveness of the
slurry.
* * * * *