U.S. patent number 3,628,576 [Application Number 04/844,883] was granted by the patent office on 1971-12-21 for vacuum nozzle device.
This patent grant is currently assigned to W. R. Grace & Co.. Invention is credited to Dave L. Owen.
United States Patent |
3,628,576 |
Owen |
December 21, 1971 |
VACUUM NOZZLE DEVICE
Abstract
A manually operated vacuum device for withdrawing air from a
package, and positioning the package for closing. The device has
only four basic parts that may be disassembled and assembled by
hand, a suction tube, a slide tube mounted on the suction tube for
reciprocation thereon, a nozzle at the entrance to the slide tube
and a valve means trapped between the nozzle and the suction tube
for valving the device in response to reciprocation of the slide
tube. A special nozzle is of shallow depth and has a closed end
with ports entering from the side. Another special nozzle member
has a sump in its tip and narrow slot openings entering into its
vacuum evacuated bore.
Inventors: |
Owen; Dave L. (Spartanburg,
SC) |
Assignee: |
W. R. Grace & Co. (Duncan,
SC)
|
Family
ID: |
25293864 |
Appl.
No.: |
04/844,883 |
Filed: |
July 25, 1969 |
Current U.S.
Class: |
141/95; 53/512;
141/86; 137/533.11 |
Current CPC
Class: |
B65B
31/06 (20130101); Y10T 137/791 (20150401) |
Current International
Class: |
B65B
31/06 (20060101); B65B 31/04 (20060101); B65b
031/04 () |
Field of
Search: |
;27/24,24.1 ;53/112B
;128/276-278,350 ;141/8,64-66,85,86,115,116,119,46 ;222/525
;239/498,596,601 ;137/533.11 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Earls; Edward J.
Claims
I claim:
1. In a vacuumizing apparatus:
I. a base suction conduit,
Ii. a slide mounted for reciprocation on said base suction conduit,
said slide including a hand grip on its outer surface,
Iii. means biasing said slide upwardly on said base suction
conduit,
Iv. a nozzle connected to the lower end of said slide, and
V. a floating valve member having passage means preventing sealing
contact between said base suction conduit and said valve member,
said valve member being engaged between said nozzle and said
suction conduit and clamped thereby when said slide is in its rest
position, closing the vacuumizing apparatus and floating between
said nozzle and said suction conduit when said slide is actuated
against its bias.
2. The vacuumizing apparatus of claim 1 wherein:
The base suction conduit I includes:
A. a spring retaining seat on its outer surface,
The slide II includes:
A. a spring-retaining seat, and
The means biasing the slide III includes:
A. a spring engaged between said spring retaining seat of 1 A of
the base suction conduit and said spring-retaining seat II A of the
slide.
3. In a vacuumizing apparatus:
I. an axial and cylindrical base suction tube, said base suction
tube including:
A. an O-ring seat extending radially around said base suction
tube,
B. a split-ring seat extending radially around said base suction
tube below the O-ring seat and close to the lower end of said base
suction tube,
C. a threaded region on the outer surface of said base suction tube
at its upper end and above said O-ring seat, and
D. a beveled region on the inside of said base suction tube at its
entrance from the lower end,
Ii. an O-ring positioned on said O-ring seat and projecting beyond
the adjacent outer surface of said base suction tube,
Iii. a split-ring positioned on said split-ring seat and projecting
beyond the adjacent outer surface of said base suction tube,
Iv. a helical spring encircling said base suction tube above said
split-ring and having one end engaged against the upper end of said
split-ring,
V. an axial and cylindrical side tube mounted for reciprocation on
said base suction tube, said slide tube including:
A. a hand grip extending radially around its outer surface, and
B. a cylindrical bore extending axially therethrough, said bore
including:
a. an upper region extending radially about and fitting close to
said base suction tube and sealingly engaging said O-ring for
reciprocating thereon,
b. an intermediate region enlarged and fitting radially over said
helical spring,
c. a seat engaging the upper end of said spring formed by the
offset of said intermediate region (b) from said upper region
(a),
d. a lower region enlarged further than (b) and encircling said
split-ring and in guided engagement thereon for reciprocation
thereon, and
e. the terminal end having a threaded region on its inside
surface,
Vi. a valve member including:
A. a round head positioned below said base suction tube and sized
so that it cannot pass into said base suction tube, engaging said
beveled region I D of said base suction tube,
B. a stem extending from said rounded head VI A and engaged in the
channel of said base suction tube to hold said valve member in
alignment in and below said base suction tube, and
C. a plurality of channels formed on the outer surface of said
valve member and providing passageways for the flow of air between
said valve member and said beveled region I D of the base suction
tube and up through said base suction tube,
Vii. a nozzle including:
A. a mounting threaded region on its outer surface mating with the
threads V B (e) on the inside surface at the terminal end of said
slide tube, and
B. an upwardly directed beveled seat exiting toward said base
suction tube I, said rounded head VI A of the valve member engaging
said beveled seat to shut off said nozzle in response to the
pressure applied to said rounded head VI A by said helical spring
IV expanding between said split-ring III and said seat v b (c) in
said slide tube V, squeezing said round head VI A of the valve
member between said beveled region I D on the inside of said base
suction tube and said beveled seat,
Viii. a mounting means for said apparatus including:
A. a plugged quick connect line coupling having a lower female
threaded region mated with threaded region I C on the outer surface
of said base suction tube and having an upwardly extending male
extension,
B. a stiff flexible tube engaged on said upwardly extending male
extension of said plugged quick connect line coupling VIII A,
C. a first hose clamp over said stiff flexible tube VIII B and said
upwardly extending male extension of said plugged quick connect
line coupling VIII A clamping them together,
D. a tube adapter with a male tube engaging extension engaged in
the other end of said stiff flexible tube VIII B, and
E. a second hose clamp over said stiff flexible tube VIII B and
said tube adapter VIII D clamping them together, and
Ix. a vacuum conduit intersecting said base suction tube I between
the O-ring seat I A and the threaded region I C.
4. vacuumizing apparatus of claim 3 wherein:
Vii. is a nozzle assembly which includes:
C. a mounting collar which has the mounting threaded region VII A
thereon,
D. a nozzle tube which has:
a. the upwardly directed beveled seat VII B,
b. a male threaded region on the outer surface at the lower end of
said nozzle tube, and
c. a snout of reduced cross section projecting below said male
threaded region (b), and
F. a nozzle tip including:
a. a sump in its lower end,
b. a plurality of ports above said sump and above the lower end of
said snout VII D (c), and
c. a threaded area in the nozzle tip above said ports mating with
said male threaded region VII D (b) of said nozzle tube.
5. In a vacuumizing apparatus:
I. a base suction conduit, said base suction conduit including a
spring-retaining seat on its outer surface, said spring-retaining
seat extending around the outer surface of said base suction
tube,
Ii. a spring-retaining member positioned in said spring-retaining
seat and extending substantially wholly around the base suction
conduit,
Iii. a slide mounted on and extending around said base suction
conduit for reciprocation on said base suction conduit, said slide
including a hand grip on its outer surface and a spring-retaining
seat,
Iv. means biasing said slide upwardly on said base suction conduit,
said means biasing said slide including a helical spring engaged
between said spring-retaining member of the base suction conduit
and said spring-retaining seat of the slide and extending around
the base suction conduit,
V. a seal seat extending around the outer surface of said base
suction conduit above said spring-retaining seat,
Vi. a seal engaged on said seal seat and extending around the base
suction conduit, projecting beyond the adjacent outer surface
thereof and engaging the inside of said slide to form a pneumatic
seal between the base suction conduit and the slide,
Vii. a nozzle connected to the lower end of said slide, and
Viii. a floating valve member engaged between said nozzle and said
suction conduit and clamped thereby when said slide is in its rest
position, closing the vacuumizing apparatus and floating between
said nozzle and said suction conduit when said handle is actuated
against its bias.
6. The vacuumizing apparatus of claim 5 wherein said apparatus
includes:
a mounting means comprising:
A. a quick connect line coupling, said quick connect line coupling
connected to the upper end of the base suction conduit and having a
male threaded region at its upper end,
B. a stiff flexible tube engaged on said male threaded region of
said quick connect line coupling,
C. a first hose clamp over said stiff flexible tube and the male
threaded region of said quick connect line coupling clamping them
together,
D. a tube adapter with a male tube engaging extension engaged in
the other end of said stiff flexible tube, and
E. a second hose clamp over said stiff flexible tube and said male
tube engaging extension of said tube adapter clamping them
together.
7. The apparatus of claim 5 wherein said slide includes an internal
threaded region at its lower end, and the nozzle includes:
A. a mounting collar with a threaded region on its outer surface
mating with said threaded region of said slide,
B. a nozzle tube comprising:
a. an upwardly directed beveled region on the inside of said tube
at its upper end and exiting toward the base suction conduit, the
floating valve member engaging said beveled region to shut off said
nozzle in response to the pressure applied by said spring expanding
between the spring-retaining seat on the base suction conduit and
the spring-retaining member on the slide, and
b. a male threaded region on the outer surface of its lower end,
and
C. a nozzle tip including:
a. a closed terminal end,
b. a sump in the lower end,
c. a plurality of ports above said sump, and
d. a threaded area above said ports, said threads meshed with said
male threaded region on said nozzle tube.
8. The vacuumizing apparatus of claim 5 wherein the base suction
conduit is an axial tube, the seal seat is an O-ring seat extending
radially around said base suction tube, the retaining seat is a
split-ring seat extending radially around said base suction tube
and positioned close to the lower end of said base suction tube,
said seal is an O-ring, said spring-retaining member is a
split-ring, the helical spring is engaged against the upper end of
said split-ring, and the slide is an axial tube, the hand grip
extends radially around the outer surface of said axial slide tube,
and an axial bore extends axially through said axial slide tube,
and said axial slide tube includes:
A. an upper region extending radially about and fitting close to
said base suction tube to form the pneumatic seal with the O-ring
seal,
B. an intermediate region enlarged and fitting radially over said
helical spring and having an inside radius smaller than the outside
radius of said split-ring, the spring retaining seat is the offset
of this intermediate region from said upper region which engages
said helical spring at its upper end,
C. a lower region enlarged further than said intermediate region
and encircling said split-ring and in guided engagement thereon for
reciprocation thereon, and
D. a stop, said stop being the offset of said lower region from
said intermediate region and engaging the upper surface of said
split-ring when said axial slide tube is actuated against the bias
of said helical spring and thereby stopping the activation stroke
of said apparatus,
E. the terminal end having a threaded region on its inside surface;
the floating valve member includes:
a. a rounded head positioned below said base suction tube, said
rounded head having a circumference larger than the inside
dimension of the lower end of said base suction tube maintaining
said rounded head outside of said base suction tube,
b. a stem extending from said rounded head and engaged in the
channel of said base suction tube and holding said valve member in
alignment in and below said base suction tube,
c. a plurality of channels formed in said valve member and passing
from below to above the lower end of said base suction tube to
provide passageways for the flow of air between said valve member
and the lower end of said base suction tube and up through said
base suction tube.
Description
This invention relates to an improved device for removing air from
a package. In another aspect, the invention relates to an improved
vacuum packaging device. In a still further aspect, the invention
relates to the vacuum packaging of poultry or the like in flexible
film bags.
It is known practice for processors of turkeys, chickens, and
poultry products to individually vacuum pack each bird in a
collapsible airtight bag which may be made of any suitable
thermoplastic such as biaxially oriented irradiated polyethylene.
For simplicity, the invention will be described with reference to
the packaging of poultry or the like; however, the invention is
broadly applicable to the removal of air from any collapsible
material in which a product may be placed.
A process has heretofore been proposed wherein a nozzle (in
communication with a means for creating a vacuum) is inserted into
the package to be vacuumized. After a sufficient period of time to
effectively remove the air from the package, the package is twisted
so as to prevent entrance of air into the evacuated package and the
twisted neck is then sealed by means such as clipping or heat
sealing. In one packaging method the bird is first placed in each
bag in a substantially vertical position and disposed immediately
below a fixed vertical nozzle. While the operator holds the bag
mouth over the nozzle, the air is exhausted from within the
interior of the bag.
In U.S. Pat. No. 3,312,256, issued to D. J. Reisinger and assigned
to the same assignee as this application, an improved mechanism is
provided that lifts the bird and the bag off the table during the
package closing procedure. The patent illustrates a vacuum-actuated
lifting mechanism supported above a packing table and carrying an
associated vacuum nozzle assembly. The arrangement is such that
when a vacuum condition is established within the mechanism, the
latter will operate to raise the nozzle, and consequently the bird
and bag, upwardly a sufficient distance above the table to permit
the operator to twist the bag after a vacuum has been obtained in
the bag. The bag is then removed from the nozzle and sealed. After
the package has been vacuumized and sealed, it is subjected to a
heat shrinking operation so that the bag shrinks to form a
skintight package about the bird.
It is an object of this invention to provide a new and improved
apparatus for vacuum packaging.
Still another object of the invention is to provide such apparatus
having a minimal number of parts that can be easily disassembled
for cleaning and reassembled with unskilled labor.
It is another object of the invention to provide a new and improved
drip-free nozzle for a vacuum packaging device.
Yet another object of the invention is to provide a drip-free
vacuum packaging device.
In carrying out one aspect of my invention in one form thereof, I
have provided an improved vacuumizing apparatus. The improved
vacuumizing apparatus has a base suction conduit with a slide
mounted for reciprocation thereon and biased toward the upper end
thereof. The slide has a hand grip on its outer surface and a
nozzle connected to its lower end. A floating valve member is
engaged between the nozzle and the suction conduit and clamped
therebetween when the slide is in its raised rest position, closing
the vacuumizing apparatus. The valve floats between the nozzle and
the suction conduit when the handle is actuated by pulling against
its bias.
In the preferred form of my improved vacuumizing apparatus the
slide is biased toward the upper end of the base suction conduit by
a helical spring that encircles the base suction conduit. The
spring is held in its functional position between the base suction
conduit and the slide by being engaged at its lower end by a spring
retaining seat provided on the outer surface of the base conduit by
a split-ring engaged in a split-ring seat formed in the outer
surface of the conduit and extending radially around the base
suction conduit, the split-ring projecting beyond the adjacent
outer surfaces of the conduit. The slide has a spring retaining
seat engaging the upper end of the spring. The slide extends wholly
around the base suction conduit and the spring retaining seat is
formed by part of an offset in the axial bore that extends axially
through the slide. This offset is formed between an upper region of
the slide that fits close to the base suction conduit and an
intermediate, enlarged region fitting radially over the helical
spring. This intermediate region has an inside radius smaller than
the outside radius of the split-ring and therefore can not pass
over the split-ring. Part of the offset forms the stop that engages
the upper surface of the split ring to stop the actuation stroke of
the apparatus.
To form a seal between the slide and the base suction conduit, a
seal extends around the base suction conduit. The seal is seated in
a seal seat formed in the outer surface of the base suction
conduit. The seal projects beyond the adjacent outer surface of the
base suction conduit and is engaged against the inside surface of
the upper region of the slide to form the seal.
A lower region of the axial bore in the slide is enlarged further
than the region overlying the helical spring and encircles the
split-ring and engages the split-ring's outer surface for guided
reciprocation thereon. The terminal end of the bore in the slide
tube has a threaded region which engages a mating threaded region
on the outer surface of a nozzle to secure the nozzle in the
vacuumizing apparatus.
A floating valve member is engaged between the nozzle and the lower
end of the base suction conduit. The floating valve has a rounded
head positioned below the base suction conduit. The head is larger
than the inside of the lower end of the base suction conduit so
that it is maintained outside of the base suction tube and can not
pass into it. A stem on the floating valve member extends from the
rounded head and is engaged in the channel of the base suction
conduit and holds the valve member in alignment and in and below
the base suction conduit. A plurality of channels formed in the
valve member provide passageways for the flow of air between the
valve member and the lower end of the base suction conduit and up
through the conduit. The channels pass from below the lower end of
the base suction tube to above the lower end of the base suction
tube. The nozzle has an upwardly directed beveled region on its
inside surface at its upper end, that is engaged by the rounded
head of the floating valve when the spring is expanded to clamp the
valve member between the nozzle and the base suction conduit to
shut off the vacuum nozzle.
The vacuumizing apparatus desirably is mounted by a mounting means
having a quick-connect line coupling that connects the upper end of
the base suction conduit with a stiff flexible tube. The stiff
flexible tube extends above the quick connect line coupling and is
equipped for direct connection to a suspending supporting means.
The stiff flexible tubing supplies the pivoting characteristics
needed in the usual case to enable a product being vacuumized to be
slipped into the jaws of a clipper or other sealing means without
the necessity of withdrawing the vacuum force from the package.
A new dripless vacuum nozzle also forms an important aspect of my
invention. This nozzle has a closed tip with a sump in the tip and
at least one narrow slot opening above the sump. The nozzle has the
outer configuration of a cylinder with a rounded point at its outer
closed tip, the inside of the nozzle is a cylindrical bore
penetrating axially below the ports to form the sump. A threaded
area is formed on the inside of the nozzle at its upper end above
the ports and these threads are meshed with the threads on the
nozzle tube securing the nozzle to the nozzle tube. This nozzle is
a species of the nozzle claimed in a copending application of
William H. Dunn, Jr., filed on even date with this application
entitled Vacuum Apparatus and Snorkel Nozzle Ser. No. 844,887,
filed July 25, 1969 and assigned to the same assignee as this
application.
Another new nozzle also forms an important aspect of my invention.
This nozzle has a first disc-shaped region and a second disc-shaped
region. The second disc-shaped region is smaller than the first
disc-shaped region, projects from the first disc-shaped region and
is centered with respect thereto. A bore is formed in the nozzle
and extends through the first disc-shaped region and into the
second disc-shaped region perpendicularly to the radius lines of
the disc. The bore terminates in a tapered point in the second
disc-shaped region. A plurality of ports enter the nozzle from the
outer circumference thereof and intersect the bore. The ports enter
the nozzle at the juncture between the first and the second disc
region, intersecting both of said discs. The ports extend across
the face of the first disc-shaped region as a trough beyond the
second disc-shaped region. The ports radiate from the bore at a
right angle thereto and intersect the bore in the bore region
restricted to the tapered area of the bore. A third disc-shaped
region projects from the first disc-shaped region opposite the
second disc-shaped region and is centered with respect to both the
first and second disc-shaped regions. Threads are formed on the
outer circumferential edge of the third disc for mounting the
disc.
FIG. 1 is an elevational view showing the vacuum nozzle assembly
with a package engaged thereon and twisted and in phantom lines the
device is shown with its flexible connection flexed to position the
twisted neck of the bag in the throat of a clipper.
FIG. 2 is an enlarged partial vertical section of the nozzle
assembly.
FIG. 3 is a view of an alternate nozzle.
FIG. 4 is an exploded view of the vacuum nozzle assembly of FIG. 2
with phantom lines depicting the order of assembly.
FIG. 5 is a view of the alternate nozzle of FIG. 1 shown in
position for substitution in the assembly of FIG. 4.
FIG. 6 is a partial vertical section showing a portion of the
assembly of FIG. 2 with the alternate nozzle substituted in the
assembly.
FIG. 7 is a plan view of one side of an auxiliary disassembly
tool.
FIG. 8 is a side elevation of a different nozzle.
FIG. 9 is a vertical section through the nozzle of FIG. 8.
Referring now to FIG. 1, an embodiment of my invention is shown
comprising a packing table 10, a support assembly 11 and a
vacuumizing apparatus or device 12. The vacuumizing device 12 is
connected to the support assembly 11 by a mounting means 9 that
includes a stiff flexible tubing 13. The vacuumizing device 12 has
a conduit 14 that is connected to a means (not shown) for
withdrawing air therethrough. The vacuumizing device 12 has a
snorkel nozzle 15 that is in communication through the device 12
and its conduit 14 with the means for withdrawing air or pulling
the vacuum. The operating handle 16 actuates the device to open the
device for withdrawing air from a region such as a region enclosed
by a bag 20.
In operation, the operator places the item to be packaged such as a
bird 21 (for example, a chicken, whole and dressed) on the table
10, inserts the bird into the heat-shrinkable plastic bag 20 in
such a manner that the snorkel 15 can be inserted into the bird's
body cavity. With the end of the bag 20 and the enclosed bird 21
resting on table 10, the operator inserts the snorkel into the
bird's body cavity and lifts the loaded bag upwardly gathering the
open end of the bag around the lower portion of the device 12,
gripping the film of the bag 20 tightly about the handle 16. The
handle 16 is actuated and a vacuum is drawn through the snorkel 15
as hereinafter described in greater detail to evacuate the cavity
of the bird and the bag 20. After the bag has been evacuated the
operator slides the bag down as desired to provide a clearance
between the bird and the tip of the snorkel while simultaneously
rotating the bag to twist the bags neck and close the vacuumized
bag. The device 12 is at the same time swung on the tubing 13 to
position the twisted neck portion of the bag in a clipper 22 (only
the jaws of which are shown in phantom lines) and a clip is applied
to the twisted neck to retain the vacuum. A suitable clipper is
shown in U.S. Pat. No. 3,383,746 issued to Narduzzi, Wing and Forte
and assigned to the same assignee as this application. The clipper
would be mounted to one side of the table 10 at a height disposing
its throat within the pivot arc of the bag's neck. The clipper's
throat should, of course, be oriented for easy entrance of the neck
of the bag in a manner such as is shown in phantom lines in FIG. 1.
Of course, other securing means could be employed to secure the
bag's neck.
Referring now to FIG. 4, an exploded view representing the assembly
arrangement of my device 12 is shown. The base component is an
axial cylindrical suction conduit or tubular member 23 which is
hollow throughout its length and has an O-ring seat 24 formed
radially in its outer surface and a split-ring seat 25 formed
radially in its outer surface at its lower end 26. The vacuum
conduit 14 intersects the channel or bore 30 of the tube 23 between
the O-ring seat 24 and the upper end 31 of the tube 23. The upper
end 31 of the tube has threads 32 formed on the outer surface
thereof radially therearound. An O-ring 33 is provided and sized so
that in assembling the device, it may be slipped over the lower end
26 of the tube and seated in the O-ring seat 24. The O-ring
projects radially outward beyond the outer circumference of the
tube 23 when it is seated in the O-ring seat 24. An axial slide
tube 34 is sized so that it may be slipped onto the tube 23 with
the tube 23 passing through the throat 35 into the axial slide tube
channel or bore 36. The outer surface of the slide tube is formed
into the hand grip 16.
A helical spring 40 fits in the enlarged channel portion 41 (FIGS.
2) of the slide tube 34 and around the axial suction tube 23. The
split-ring or collar 42 is positioned in the split-ring seat 25 and
held in position by the slide tube 34 which overlies it securing it
on the seat 25.
Floating valve member 43 is positioned with stem 44 in channel 30
at the end 26 of the suction tube 23. The rounded head 45 is sized
so that it will not fit into the channel 30. Therefore the floating
valve member 43 is retained at the lower end 26 of the suction tube
23. A plurality of channels 46 are formed in the valve member 43 to
provide a passageway for the flow of air between the valve member
and the lower end 26 of the suction tube 23. A plurality of ridges
47 separate the channels 46 (FIG. 2) from one another and engage
the walls of the bore 30 to stabilize the stem 44 therein. The
entrance to the channel 30 at the lower end 26 of the suction tube
23 has a beveled entrance surface 50 that reduces the wear on the
floating valve where it engages with the lower end 26 and enables
the ball to seat properly and maintain its alignment capability
over a long life.
The slide tube 34 extends below the end 26 of the suction tube 23
and the threads 51 on the outer surface of the nozzle 15 are mated
with the threaded region 52 at the terminal end 53 of the bore 36
in the slide tube 34. It will be seen that the upper region 54 of
the slide tube 34 extends radially about and fits close to the base
suction tube 23 and sealingly engages the O-ring for reciprocation
thereon. The intermediate enlarged region 41 overlies helical
spring 40 and the offset 55 between the upper region 54 and the
enlarged region 51 forms a seat engaging the upper end 56. Offset
55 is beveled or tapered to prevent it from damaging the O-ring
during assembly. The lower end 57 of the spring 40 is engaged
against the upper surface or end 60 of the split-ring, which forms
the opposed spring seat, the spring being held in compression
between the offset seat 55 and the opposed spring seat 60 and being
further compressible upon actuation of the handle 16. A lower
further enlarged region 61 of the bore 36 overlies and is in
guiding engagement with the outer surface of the split-ring which
it encircles and is in guided engagement therewith for
reciprocation thereon. The offset 59 between region 41 of the bore
and enlarged region 61 serves as the slide stop by engaging the
upper surface 60 of the split-ring 42.
The nozzle has an upwardly directed beveled valve seat 63 which is
held biased against the rounded head 45 of the floating valve
member 43 by the retention of the spring 40 under compression in
the apparatus. The floating valve member 43 is preferably made of a
slightly resilient material so that it will form a tight closure
under the compression of the spring.
In the usually preferred form of my nozzle, as shown in FIGS. 2 and
4, the threads 51 are formed on a mounting collar 64 which collar
has a flange 65 at its lower end 66, the upper side 67 of the
flange 65 is engaged against the lower end 37 of the slide tube 34
when the nozzle is secured in position. A nozzle tube 70 is
inserted through the collar 64 and welded therein. The nozzle tube
70 has a male threaded region 71 on its outer surface at its lower
end 72. A nozzle tip or nozzle member 73 is mated with the lower
end 72 of the nozzle. The nozzle tip 73 has a bore 74 extending
into its upper end 69 with threads 75 formed at the entrance end of
the bore. The threads 75 are mated with the male threaded region 71
on the end of the nozzle tube 70. A plurality of ports 76 enter
into the bore 74 from the exterior of the nozzle tip. A sump region
77 is formed by the lower end of the bore 74 which extends below
the ports 76 in the lower end 80 of the nozzle tip 73. The tip 81
of the nozzle tip 73 is rounded for easy insertion into the bag 20
and into the products within the bag 20.
An alternate nozzle 82 is shown in FIGS. 3, 5 and 6 and it has a
threaded region 83 and a flange region 84 that operate identically
with the equivalent parts in the nozzle 15. The collar region is
formed directly as a part of the nozzle itself and ports 85 are
formed in its outer face 86 and pass under what is in effect a
faceplate portion 89 to allow easy passage of air from the sides of
the nozzle into the nozzle. The ports 85 project beyond the
faceplate portion 89 in the face 86 as troughs 79. The nozzle
passageways 85 feed into the nozzle bore 87. The faceplate portion
89 prevents any solids, particularly soft solids like fat, from
being forced into the nozzle in a glob should the nozzle be pressed
directly against such materials as would be the case if the bore 87
opened directly out through the face of the nozzle. As may be seen
in FIG. 6, when assembled, the parts mate identically as those
previously described with respect to the nozzle 15. The alternate
nozzle has a beveled region 88 which is the equivalent of the
beveled region 63 of the previously described nozzle 15. The nozzle
82 produced for commercial use has circular ports 85 that have a
diameter of 1/8 inch.
Another way to describe the nozzle would be as three discs, a first
disc-shaped region 84 which would be the flange, a second and
smaller disc-shaped region 89 which would be the faceplate portion
and a third disc-shaped region 78 which projects from the first
disc-shaped region 84 and is opposite disc-shaped region 89 and is
also smaller than disc-shaped region 84 and has threads 83 formed
thereon. The ports 85 enter the nozzle at the juncture between the
first and second disc regions 84 and 89 and intersect the bore 87
in the bore region restricted to the tapered area of the bore.
While a symmetrical and even disc shape is preferred any generally
disc shape is operable. For example, one or more of the disc-shaped
regions could have the edges shaped as an octagon, most likely with
the outwardly facing edges beveled so that they would not be sharp.
Other shapes could also be imparted to the "disc" regions
particularly to attempt to avoid a narrow reading of the claims.
Thus it is to be understood that, as used herein "generally
disc-shaped region" includes all varient shapes, such as octagonal
for example, that are basically circular rather than basically
square.
The mounting means for the device 12 also serves as the means for
permitting the device to be pivoted. The mounting means 9 has a
quick connect line coupling 90 that has a male member 91 and a
female member 92, FIGS. 1, 2 and 4. The female member 92 has a
lower female threaded region (threads not shown) at the lower end
93 of part 92 which mates with the threads 32 on the upper end of
the suction tube 23. The male member 91 of the quick connect line
coupling 90 is shown in FIG. 2 to be plugged with a plug 94. The
upper end of the male member 91 has a male threaded region 95.
The stiff flexible tube 13 has one end engaged over the upper male
threaded region 95 of the male quick connect line coupling member
91. A first hose clamp 97 encircles the stiff flexible tube over
the male threaded region or the upwardly extending male extension
95 of the quick connect line coupling member 91 and is tightened to
secure the tubing on the upwardly extending male extension 95. A
tube adapter 98 has a male tube engaging extension engaged in the
other end of the tube 13. The tube is secured to the tube adapter
98 by hose clamp 99 in the same manner described with respect to
hose clamp 97 and upwardly extending male extension 95. An adapter
100 is threadibly engaged with the tube adapter 98 and with the
support assembly 11 as may be seen in FIG. 1.
A tool for removing the nozzle 82 should it be over tightened is
shown in FIG. 7. It may be seen that the tool 101 has a handle
portion 102 and two pins 103 at one end with an arc cut out 104
formed therein. The end of the handle with the pins 103 fitting
into troughs slots 79 on each side of the faceplate 109 with pins
engaging the troughs so that the handle may be turned while the
slide tube 34 is held stationary to screw the nozzle tip out of
mating engagement with the slide tube 34. It is usually necessary
only to hand tighten the nozzle tip with the fingers. Usually the
tip can also be removed without the aid of any tools. The nozzle 15
has sufficient mass to it so that it is more easily gripped by the
nozzle tube 70 for manual removal by twisting to dislodge it from
threaded engagement in the sleeve 34. However, the other end of the
tool 101 has a pin 105 therein and should the nozzle tip 73 become
too tight to remove by gripping it manually, the pin 104 may be
inserted in a port 76 with the nozzle's curved outer surface
resting against the curvature 106 of the tool 105. The handle can
then be turned like a crank to unscrew the nozzle 73.
The assembly of the parts will now be briefly explained with
particular relation to their assembly and disassembly in the plant
for cleaning, sanitation and maintenance. To assemble the
vacuumizing apparatus, the base suction tube 23 is grasped and held
with the lower end 26 turned upwardly and the O-ring 33 is slipped
over the lower end 26 and into O-ring seat 24. Next the slide tube
34 is inserted over the lower end 26 of the suction tube 23 and
pushed well down on the suction tube so that it is clear of the
split-ring seat 25. Nest the helical spring 40 is slipped over the
end 26 of the suction tube 23 and down into the slide's bore 36.
Then the split-ring 42 is positioned in the split-ring seat 25 and
the stem 44 of the floating valve member 43 is positioned in the
bore 30 of the suction tube 23. Then while holding the split-ring
in position the slide tube 34 is slipped upward, pressing the
spring 40 against the split-ring 42. The slide tube is advanced
until its threaded region 52 is beyond the end of the suction tube
23 at which time the nozzle is secured in position with thread 51
mating with threads 52 thus securing all of the parts in
position.
Quick connect line coupling piece 92 once assembled on the suction
tube 23 remains thereon during routine cleaning and sanitation
maintenance. To assemble the quick connect line coupling piece 92
on suction tube 23, the coupling piece 92 is screwed onto the
threaded end 31 of the suction tube 23. This may be done
conveniently before beginning the previously described assembly
operations or after they have been completed. If the nozzle 15 is
to be used, the nozzle tip 73 may be secured onto the nozzle tube
70 either before or after the nozzle is secured to the slide tube
34. Of course, the device 12 is secured to its mounting means 9
through the coupling of the quick connect line clamp 90.
To disassemble the device 12 for cleaning it is only necessary to
disconnect the quick connect line coupling 90 to remove the
vacuumizing apparatus for a thorough cleaning. These are the only
parts of the apparatus that are exposed to fluid materials coming
through the device with the withdrawn air. The fluid material is
normally made up largely of the body fluids from the birds being
packaged. Once the quick connect line coupling has been uncoupled,
the parts will come apart in the reverse order from which they were
assembled and may be readily cleaned with a cleaning solution and a
brush.
In the usual packing house procedure, when poultry is being
packaged, it is the practice to disassemble the vacuumizing
apparatus at the end of each day's packaging and frequently more
often as required by governing regulations. All the parts may be
separated in substantially the reverse order of that described for
their assembly. It may be seen that this is usually entirely a hand
operation, no tools being necessary. One exception to this is when
disassembling the nozzle 82 when the tool 101 may be needed as
previously described. Ordinarily it would not be necessary to
remove the O-ring 33 from its seat, but only to scrub past it with
a cleaning brush, twisting the brush as it passes. However, the
O-ring can easily be removed when desired.
While my invention is not limited to the use of specific materials
in its construction, I have found the following materials to be
optimum particularly when the device is to be used in its preferred
application, to package poultry. The O-ring is made of
food-approved nitrile rubber, the stiff tubing is made of a stiff
clear vinyl plastic so that it may be inspected interiorly from the
outside. The hose clamps are made of aluminum and all of the
adapters and the other parts are made of stainless steel type 303
or 304. The valve member is made of Delrin (Reg. T.M.).
Turning now to a more detailed description of the operation of my
device. After the device has been mounted on the support assembly
11 and starting from the rest position which is shown in solid
lines in FIG. 1, the slide tube 34 is held in the raised position
on the suction tube 23 by the spring 40. The beveled upwardly
directed valve off seat 63 is thereby held in firm engagement with
the rounded head of the floating valve member 43 closing the
nozzle.
The operator takes a bag containing a product, such as is shown in
FIG. 1, places the bag on the table 10 and pulls the bag's open
mouth up around and over the handle 16 inserting the nozzle tip 73
into the bird's cavity by manipulating the bird (such as a small
Cornish hen) to a position standing on end and lifting the bird
slightly above the surface of the table. All of this is done in one
quick motion during which time there is no vacuum on the nozzle
tip. The operator will then pull down on the handle 16 while
gripping the bag's neck tightly gathered about handle 16 with one
hand. The handle 16 is pulled down until the upwardly directed
beveled valve seat 63 is no longer engaged with the rounded head 45
of the floating valve member 43. The offset 59 provides the stop to
the downward movement of the handle 16 when it engages the upper
surface 60 of the split-ring 42. The length of stroke in the actual
device made is 1/4 inch. This stroke opens the valve and connects
the vacuum at the vacuum conduit 14 through the interior of the
suction tube 23 with the nozzle 15 which opens through the nozzle
tip 73 to the inside of the bird 21 through ports 76. The vacuum
draws air out of the bird's body cavity and out of the bag itself;
which is open to the inside of the bag, up through the open,
connected vacuum channel. This collapses the bag tightly about the
bird. The operator maintains a down pressure on the handle 16 and
pivots the apparatus by swinging it outwardly on the tube 13 while
at the same time slipping the bag downwardly by sliding it down the
nozzle tube until it is in the position shown in phantom lines in
FIG. 1, and positions the bag in the jaws 22 of the slipper for
closing the bag and sealing it airtight. In this way the vacuum is
allowed to continue to operate until the actual clipping occurs, at
which time the handle is released and the spring returns the slide
tube to its upper position closing the valve. A clip is applied
sealing the bag and in the usual case, the bag's neck is severed
just above the clip by a knife in the clipping apparatus. The
severed bag is generally allowed to fall a few inches to a moving
conveyor (not shown) positioned below the clipper's throat 22. The
conveyor transfers the bagged product to the next operation, for
example to a shrink tunnel (not shown). The remaining bag portion
is removed from the device by the operator releasing his grip on
the tube 70. The spring 40 then returns the slide tube to its upper
position engaging the upwardly directed valve seat against the
floating valve member 43 shutting off the vacuum. The apparatus, of
course, also swings back to its starting position perpendicular to
table 10.
If it is not desired to have the longer snorkel nozzle 15, of
course, the nozzle 82 may be substituted therefor, and this is
often desirable depending on the product being packaged. The long
nozzle, however, is useful for packaging other products than birds,
for example: meat loaf and corned beef, in which case the nozzle is
inserted down alongside the meat in a tubular bag and the air is
withdrawn as the nozzle is allowed to slip out of the bag. This
prevents the bag from collapsing against the meat part way up,
which would prevent the removal of air in the bottom of the bag. In
all other respects the process is the same as that previously
described with respect to packaging birds.
A special nozzle tip 120 is shown in FIGS. 8 and 9. This nozzle can
be used for a prolonged uninterrupted period of packaging products,
such as corned beef which have loose unground spice on its outer
surface. Corned beef is usually packaged in a sleeve-type bag. Thus
the special nozzle tip is substituted in nozzle 15 and inserted
between the bag and the corned beef. The nozzle is projected into
the bag all the way to the bag's bottom to assure good evacuation
of the bag. As the nozzle is withdrawn from the bag it scraped
along between the corned beef and the bag. The device, is, of
course, also being pivoted as the nozzle is withdrawn to position
the bag's neck in the clipper as previously described with respect
to packaging a bird. The special nozzle has a plurality of slots
121, each of which is long and narrow. The ends 122 and 123 of the
slots 120 may be seen in FIG. 9 to be sloped or inclined from the
inside of the nozzle to the outside. This is an important feature
in the self-cleaning functioning of the nozzle tip 120. The slot
should preferably be no wider than about 1/32 inch for a wide range
of spiced food stuffs. Reducing the width of the slot more than
absolutely necessary tends to cut down on the nozzle's evacuation
efficiency. For other special or general applications sloted nozzle
tips having slots larger or smaller than 1/32 inch may be used. The
use of slot ports rather than rounded ports is particularly
valuable when hard roundish particles that could be wedged in the
rounded ports are going to be encountered during the nozzle use.
Slot ports have been found to have the facility of cleaning
themselves under such conditions when used according to the general
packaging procedures described in this patent application. Perhaps
this is in part due to the bag material scraping passed the slot
ports as the nozzle is withdrawn from the bag while its mouth is
gripped tightly against the nozzle to maintain the vacuum prior to
clipping. Rather than just being pushed into the ports and more
tightly wedged therein particles lodging in the ports may be
scraped upwardly and then rolled or slipped out of the slots on the
inclined ends.
The nozzle tip produced for commercial use is 11/2 inches long and
11/16 inch in diameter to its outside circumference; the bore is
17/32 inch in diameter. Eight slots are spaced evenly around the
nozzle tip and a sump is provided in the tip to prevent drip-back
from one package to the next during packaging. The only difference
between the nozzle tip 120 and 73 is the substitution of the slots
121 for the ports 76.
There is an alternate vacuum withdrawal path that may be used in
the device 12. If the plug 93 was removed from the quick connect
line coupling where it is shown in FIG. 2 and instead, conduit 14
was plugged, the means for withdrawing air through the device 12
may be connected to stand 11 below table 10. Of course, the stand
and all of the connecting elements would have to be hollow. This is
generally not a very desirable arrangement because of the
difficulty encountered in cleaning the fluid materials from the
evacuation line particularly the numerous junctures in mounting
means 9 and the curved stand 11. However, some packing houses are
equipped with such a stand evacuation arrangement and my device is
adaptable for use therewith.
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