U.S. patent number 3,622,925 [Application Number 05/075,618] was granted by the patent office on 1971-11-23 for push-to-start switch.
This patent grant is currently assigned to U.S. Controls Corp.. Invention is credited to Robert H. Rose.
United States Patent |
3,622,925 |
Rose |
November 23, 1971 |
PUSH-TO-START SWITCH
Abstract
An armature is fulcrumed near one end and its other end is
normally spring urged in a direction away from the pull of an
electromagnet. An actuator is slidably associated with a manually
operable plunger for movement axially thereof, and there is
interengagement so that pushing of the plunger causes movement of
the armature toward the electromagnet. Before the armature engages
the core the actuator causes closing of contacts in an electric
circuit to energize the coil so that the armature thereafter holds
the actuator in contact-closing position, there being spring means
for returning the plunger to starting position while the actuator
is thus held, and there being means between the armature and
actuator for returning the actuator to starting position when the
coil is deenergized.
Inventors: |
Rose; Robert H. (Milwaukee,
WI) |
Assignee: |
U.S. Controls Corp. (Milwaukee,
WI)
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Family
ID: |
22126945 |
Appl.
No.: |
05/075,618 |
Filed: |
September 25, 1970 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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853878 |
Aug 28, 1969 |
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Current U.S.
Class: |
335/186 |
Current CPC
Class: |
H01H
3/503 (20130101) |
Current International
Class: |
H01H
3/32 (20060101); H01H 3/50 (20060101); H01h
003/20 () |
Field of
Search: |
;335/186,163,167,266,155,157,203 ;317/154,123 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Broome; Harold
Parent Case Text
This is a continuation-in-part of application Ser. No. 853,878
filed Aug. 28, 1969.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention pertains to push-to-start switches which are
useful in a variety of environments, the switch being particularly
useful in the electric circuit to an electric clothes dryer where
the main switch of the clothes dryer is embodied in the door of the
dryer and is closed when the dryer door is closed. When thus used,
the switch of the present invention must be pressed by the operator
after the door has been closed and before the dryer will start and
is in the nature of a safety device.
2. Description of the Prior Art
Switches for performing this general function have heretofore been
proposed. However, such switches are complicated and expensive to
manufacture and assemble. Furthermore, in prior art push-to-start
switches the coil customarily acts on the armature to maintain the
switch in closed position with a one-to-one mechanical advantage,
whereas a much greater mechanical advantage would be highly
desirable in a switch of this type. Push-to-start switches are
shown in Williams U.S. Pat. No. 1,839,629, Buckthal U.S. Pat. No.
2,487,751, and Bury U.S. Pat. No. 3,153,124. Roeser U.S. Pat. No.
3,161,743 discloses a pushbutton assembly where the armature is
manually pushed toward the electromagnet before the electromagnet
takes over. In Roeser, however, the actuator is not supported on
the manually operable plunger and the construction is much more
complicated and expensive. Also in Roeser, when the armature is
released there is no connection between the armature and the
actuator which causes positive return movement of the actuator,
instead the return movement in Roeser is caused by a separate
spring. Also in Roeser, there is nothing to urge the manual plunger
back to starting position. The Roeser switch is not an AC device,
and if it were attempted to use it as an AC device, it would be
noisy. In addition, the magnetic path in Roeser is through the
hinge pin, which is undesirable, as it provides a poor magnetic
couple. With the present invention there is a greater flux transfer
area. The construction of the present invention renders
manufacturing control much simpler, gives a firmer movement, and is
a simple construction in general to manufacture.
SUMMARY OF THE INVENTION
The present invention provides, in a switch, an armature which is
fulcrumed near one end and which is spring-urged in a direction
away from a magnet. An actuator which is slidably associated with a
manually operable plunger is operably associated with the armature
in a location between the fulcrum and magnet, there being movement
of the armature toward the magnet when the plunger is pushed.
Before the armature end engages the magnet, the actuator closes the
contacts in an electric circuit. This action or other suitable
means causes formation of a magnetic field so that the armature
thereafter is acted upon by said magnetic field, the latter holding
the actuator in contact-closing position, there being spring means
for returning the plunger to starting position while the actuator
is thus held, and there being means for returning the actuator to
starting position when it is released by the magnetic field.
A general object of the invention is to provide a push-to-start
switch which is compact, simple and inexpensive in construction,
and which embodies relatively few parts.
A further object of the invention is to provide a switch of the
class described in which the arrangement is such that the coil of
the electromagnet acts on the armature with a relatively large
mechanical advantage to maintain the switch in circuit closing
condition with a small coil drawing a minimum amount of
current.
A further object of the invention is to provide a switch of the
class described having a manually operable pushbutton wherein the
manual operation moves the armature a substantial distance toward
core-contacting position before the magnetic field takes over to
move the armature the remainder of the distance and to hold the
armature and parts in circuit-making condition until the coil is
deenergized.
A more specific object of the invention is to provide an improved
switch of the class described in which there is a novel plunger and
actuator construction, the actuator being slidably mounted on the
plunger for limited axial movement relative thereto, and there
being a novel interengagement between the actuator and plunger and
between the actuator and armature.
With the above and other objects in view, the invention consists of
the improved push-to-start switch and all of its parts and
combinations, as set forth in the claims, and all equivalents
thereof.
Claims
What I claim is:
1. In a switch for controlling an electric circuit, a contact
member in said circuit, a movably mounted second contact member in
said circuit, an electromagnet, an armature supported for movement
toward and away from said electromagnet, a spring directly
connected with the armature normally biasing said armature toward a
released position with respect to the electromagnet, a manually
operable plunger supported for movement adjacent said armature, an
actuator supported on said plunger for limited movement relative
thereto, means between said plunger, armature and actuator for
causing conjoint movement in response to initial pressure on the
plunger, the actuator being positioned to also cause movement of
the movable contact member into engagement with the fixed contact
member to complete the electric circuit and also energize the
electromagnet in response to a predetermined amount of movement of
the actuator whereby the armature is magnetically moved the rest of
the way toward the electromagnet independently of plunger pressure,
and means between the armature and actuator for maintaining the
contact members in closed condition as long as the electromagnet is
energized.
2. A switch as claimed in claim 1 in which there is means between
the actuator and armature for causing return movement of the
actuator when the armature is released.
3. A switch as claimed in claim 1 in which there is means for
returning the plunger to starting position while the armature is
held by the energized electromagnet.
4. A switch as claimed in claim 3 in which there is means for
returning the actuator and armature to starting position when the
coil is deenergized.
5. A switch as claimed in claim 1 in which the actuator is
supported by the plunger for axial movement relative thereto.
6. A switch as claimed in claim 5 in which the armature has an
opening, and in which the plunger and actuator extend through said
opening of the armature.
7. A switch as claimed in claim 1 in which the movement of the
actuator which is in response to the magnetic movement of the
armature is independent of movement of the plunger.
8. A switch as claimed in claim 1 in which the armature has a
fulcrum, and in which the plunger and actuator are mounted between
the fulcrum and the electromagnet.
9. A switch as claimed in claim 1 in which the actuator is mounted
for axial movement on the plunger and has an inner end beyond the
inner end of the plunger for engagement with the movable contact
member, in which the plunger has a lug which engages the armature
when the plunger is pushed inwardly, in which there is a lug on the
actuator engaged by the armature when the latter is released to
cause return movement of the actuator, and in which there is a
second lug on the actuator which is engaged by the armature to hold
the actuator in contact-making position independently of the
plunger when the armature is being held by the electromagnet.
10. A switch as claimed in claim 9 in which there is a plunger
return spring positioned to be compressed upon inward movement of
the plunger.
11. A switch as claimed in claim 9 in which the armature has an
opening through which the plunger and actuator extend, with one of
the actuator lugs engageable with one side of the armature and with
the other actuator lug engageable with the other side of the
armature.
12. In a switch for controlling an electric circuit, a contact
member in said circuit, a movably mounted second contact member in
said circuit, means for creating a magnetic field, an armature
supported for movement toward and away from said magnetic field, a
manually operable plunger supported for movement adjacent said
armature, an actuator supported on said plunger for movement
relative thereto, means between said plunger, armature and actuator
for causing conjoint movement in response to initial pressure on
the plunger, means between the actuator and armature for causing
return movement of the armature when the armature is released, the
actuator being positioned to also cause movement of the movable
contact member into engagement with the fixed contact member to
complete the electric circuit and, at the same time, move the
armature closer to the magnetic field to cause it to be attracted
thereby whereby the armature is magnetically moved an additional
distance independently of plunger pressure, means between the
actuator and armature for maintaining the contact members in closed
condition as long as the armature is maintained in its
last-mentioned position by the magnetic field, and means for
controlling said magnetic field.
Description
BRIEF DESCRIPTION OF THE DRAWING
In the drawing, illustrating one complete embodiment of the
preferred form of the invention, in which the same reference
numerals designate the same parts in all of the views:
FIG. 1 is a top view of the switch, the top of the casing being
broken away to show the interior mechanism;
FIG. 2 is an end view of the switch of FIG. 1, part of the casing
being broken away;
FIG. 3 is a plan view of the plunger and actuator assembly
alone;
FIG. 4 is a plan view of the actuator separated from the
plunger;
FIG. 5 is a sectional view taken on the line 5--5 of FIG. 3;
FIG. 6 is a sectional view taken on the line 6--6 of FIG. 5;
FIG. 7 is a view of the plunger in the same position as FIG. 3 with
the actuator clip removed;
FIG. 8 is a fragmentary detail view showing the engagement of the
actuator lugs with the armature;
FIG. 9 is a wiring diagram;
FIG. 10 is a view like FIG. 1 showing a slightly modified
construction with the armature in the inactive position;
FIG. 11 is a view similar to FIG. 10 of the modification showing
the coil energized, the armature in contact with the core of the
coil, and the contacts closed;
FIG. 12 is a plan view of the plunger and actuator assembly alone,
as used in the modification of FIG. 10;
FIG. 13 is a view of the plunger and actuator assembly alone,
looking at right angles to FIG. 12, with the actuator in withdrawn
position;
FIG. 14 is a view similar to FIG. 13 showing the actuator in
extended position;
FIG. 15 is a sectional view taken on the line 15--15 of FIG. 12;
and
FIG. 16 is a sectional view taken on the line 16--16 of FIG.
12.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring more particularly to the drawing, the switch includes a
front supporting plate 10 to which the ends of a U-shaped bracket
11 are suitably connected, the bracket having a base portion 12 and
legs 13 and 14. The base of the bracket supports means for
producing a magnetic field such as an electromagnet 15 having a
coil 16 and a core 17. While there may be various ways of
controlling the magnetic field, in the preferred embodiment one end
of the coil is electrically connected to a terminal 18 and the
other end to a terminal 19. The latter is electrically connected to
one end of a spring finger 20, the other end of said finger
carrying a movable contact 21 which is adapted to be moved into and
out of engagement with a stationary contact 22. A casing 9 encloses
the assembly.
The terminal 18 is connected to a wire 23 in an electric circuit of
the type shown in FIG. 9, the wire leading to a switch 24. A wire
25 on the other side of the switch 24 may lead to a suitable device
26 to be controlled, such as an electric motor. On the other side
of the device 26 an electric wire 27 may lead to one side of a
suitable source of electricity such as at 28, a wire 29 connecting
the other side of the source with the contact 22.
An armature 30 is suitably fulcrumed on the leg 13 of the bracket
as at 31, there being a coil spring 32 connected between the
bracket and the end of the armature normally urging the armature to
the full line position of FIG. 1 with its opposite end seated
against a cushioning abutment member 33 carried by the switch plate
10. The armature has a hole 34 (see FIG. 8) through which the shank
of a plunger 35 slidably extends, the lower portion of the plunger
projecting slidably through a rectangular hole 36 in the base 12 of
the U-bracket 11.
Referring now to FIGS. 3-8, inclusive, the external portion 37 of
the plunger 35 is preferably round and adapted to be slidable in a
hole 38 in the switch plate 10, the plunger having an enlarged
shoulder 39 on the inner side of the plate 10 which limits outward
movement of the plunger. Inwardly of the shoulder 39 the plunger is
of reduced diameter and formed with a slot 40 (see FIGS. 5 and 7)
which extends completely through the plunger but which is of short
extent terminating at the end 41 of webbing 42. The webbing 42 in
turn terminates short of the lower end of the plunger as at 43, and
below said end 43 of the webbing is another slot portion 44 which
extends entirely through the plunger. The intermediate portion of
the plunger merges into a lower portion 45 which is rectangular in
cross section as shown in FIG. 6 to coact with the rectangular hole
36 and maintain the plunger and actuator 47 in properly assembled
relationship with the armature 30. The sides of the intermediate
and lower portions of the plunger are grooved as at 46.
The actuator clip 47, shown removed in FIG. 4, is preferably formed
of plastic and comprises a closed end 48 and legs 49 which are
spreadable enough to permit slipping of the actuator over the lower
end of the plunger, with the legs 49 of the actuator engaging the
grooves 46 of the plunger in the manner shown in FIGS. 5 and 6. The
actuator legs have inner laterally projecting lugs 50 and outer
laterally projecting lugs 51, there being slots 52 between the
lugs. When the actuator clip of FIG. 4 is assembled on the plunger
as in FIGS. 3, 5 and 6, it is axially slidable from the position
shown in full lines in FIG. 3, where the inner end 48 of the
actuator is close to flush with the inner end of the plunger to a
position where the inner end of the actuator projects a short
distance beyond the inner end of the plunger as shown by dotted
lines in FIG. 3. The limited amount of movement is permitted by the
length of the slot 40 in the plunger (see FIGS. 5 and 7), the
actuator being movable inwardly until the inwardly projecting
shoulder portions 53 engage the end 41 of the webbing 42. The
shoulder portions are also important to maintain suitable spacing
between the legs 49 of the clip 47.
The modification of FIGS. 10-16, inclusive, is very similar to the
form of the invention shown in FIGS. 1-8, inclusive. Therefore all
corresponding parts in the modification are designated by the same
numerals used in FIGS. 1-8 preceded by the digit "1". The only
difference in the constructions is that in the modification there
is an extra set of lugs 160 inwardly of the shoulder 139. These
lugs are spaced apart as shown in FIG. 12 so that the outer lugs
151 of the actuator, which correspond in all respects to the lugs
51 of FIG. 4, fit within the slot between the lugs 160 of the
plunger, as shown in FIGS. 12 and 15, when the actuator is in a
withdrawn position. Thus when the plunger 137 is pushed inwardly,
its lugs 160 engage the armature 130 as shown in FIG. 11 to cause
the movement of the armature toward the electromagnet. In the form
of the invention of FIGS. 1-8 the shoulder 39 of the plunger first
engages the outermost lugs 51 of the actuator and these lugs, in
turn, act on the armature. Other than the above, the construction
is the same as heretofore described in connection with FIGS. 1-9,
inclusive.
OPERATION
In operation, with the switch 24 in the circuit of FIGS. 9 closed,
the pushbutton 35 is pressed inwardly (upwardly, referring to FIG.
1). During this action the shoulder 39 of the plunger engages the
top lugs 51 of the actuator clip 47 so that there is a push on the
clip. The lugs 51 of the actuator clip in turn press against the
armature 30 (see FIGS. 1 and 8) so that the left-hand end of the
armature of FIG. 1 is moved toward the core 17 of the
electromagnet. In the modification of FIGS. 10-16 the lugs 160 of
the plunger press directly against the armature and the engagement
of the armature with the actuator lugs 150 moves the actuator.
Further pressure of the plunger shoulder 39 on the lugs 51 (in the
form of the invention of FIG. 1) causes the actuator clip to be
moved further inwardly to push the contact finger 20 until its
contact 21 engages the contact 22 to complete the electric circuit
of FIG. 9 and also to move the armature close enough to the pole
piece 17 so that the armature will be attracted by said pole piece.
At this point the armature has still not advanced into contact with
the core 17 but is closer thereto. The instant the contacts 21-22
or 121-122 engage, the circuit of FIG. 9 is complete so the
electric instrument 26 will start to operate. In the case of a
clothes dryer, this will start the dryer operating, the closed
dryer door having previously caused closing of the switch 24. Also,
the instant that the contacts 21-22 or 121-122 are in engagement a
magnetic field is produced. In the illustrated embodiment it is
produced because the coil 16 or 116 is energized, either by being
in the same circuit as shown in FIG. 9 or by other suitable
arrangement, to pull the end of the armature 30 or 130 the rest of
the distance into contact with the core 17 or 117 and to hold it in
this position. As this occurs there is contact overtravel resulting
in contact wipe. Then, when the plunger 35 or 135 is released by
the finger of the operator, the spring 54 or 154 engaging the
plunger lugs 55 or 155 will cause the plunger to return to its
outward position of FIG. 1 or FIG. 10. However, because the
electromagnet is holding the armature 30 against the core 17 or
117, the armature being accommodated in the clip slots 52 or 152
and bearing against the lugs 50 or 150 of the actuator clip will
keep the clip in an inward condition with its tip projecting the
maximum distance beyond the end of the plunger, as shown by broken
lines in FIG. 3, holding the contacts 21-22 or 121-122 in
circuit-completing condition. Thus the coil 16 or 116 becomes a
holding coil to maintain the circuit complete.
When the work which the electrical device 26 is performing is over,
the coil 16 or 116 is deenergized, releasing the armature 30 or 130
and breaking the contacts 21-22 or 121-122. In the case of an
electric dryer, this occurs when the timer completes its cycle, or
when the door- opening switch is operated. When the armature 30 or
130 is thus released by the deenergized coil 16 or 116, the spring
32 or 132, which is attached to the projecting end of the armature,
will urge the armature back to the inactive position of FIG. 1 or
FIG. 10. The armature, in so moving will bear against the outer
lugs 51 or 151 of the actuator clip, moving the clip simultaneously
outwardly and allowing the spring contact finger 20 or 120 to move
the contact 21 or 121 to the circuit-opening position of FIG. 1 or
FIG. 10.
It is apparent from the above that the novel plunger and actuator
clip arrangement of FIGS. 3 to 8 and 12 to 16 allows manual
operation to move the armature close enough to a magnetic field
that the armature can thereafter be attracted by said field. In
addition, the arrangement greatly simplifies the construction of a
switch of this type, and brings about foolproof operation. It is
noted from FIG. 1 or FIG. 10 that the core 17 or 117 acts upon the
armature 30 or 130 with an approximately three-to-one mechanical
advantage. Thus a relatively light coil is all that is required and
the construction is rendered less expensive and more compact.
It is to be understood that I do not desire to be limited to the
exact details of construction shown and described, for obvious
modifications will occur to a person skilled in the art.
* * * * *