U.S. patent number 3,616,074 [Application Number 04/867,700] was granted by the patent office on 1971-10-26 for binding machine.
Invention is credited to Charles Nicholas Hoff, Wally Charles Hoff.
United States Patent |
3,616,074 |
Hoff , et al. |
October 26, 1971 |
BINDING MACHINE
Abstract
A binding machine has three operating stations and a paper clamp
mounted on a transporting means for guidingly moving a clamped
stack of sheets between these stations. At the first station, the
sheets are supported on their spine edges on a supporting plate
with a jogging motor for vibrating the plate in turn to urge the
sheets into mutual spine edge alignment. At the second operating
station, a heated platen is elevated to apply a strip of
spine-binding material having a hot-melt adhesive coating under
pressure against the spine surface of the stack of sheets. Finally,
at the third operating station, the stack of sheets engages a
second pressure means comprising a pair of spring-loaded rolls to
press the outer marginal portions of the strip against the
outermost sheets of the stack for adhesive bonding.
Inventors: |
Hoff; Wally Charles (Toronto
16, CA), Hoff; Charles Nicholas (Willowdale, Ontario,
CA) |
Family
ID: |
25350311 |
Appl.
No.: |
04/867,700 |
Filed: |
October 20, 1969 |
Current U.S.
Class: |
156/378; 156/489;
156/212; 156/908 |
Current CPC
Class: |
B42C
9/0056 (20130101); Y10T 156/1028 (20150115); Y10S
156/908 (20130101) |
Current International
Class: |
B42C
9/00 (20060101); B42c 009/00 () |
Field of
Search: |
;156/212,216,477,556,558,559,565,573,202 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Borchelt; Benjamin A.
Assistant Examiner: Tuder; Harold
Claims
What I claim is:
1. A binding machine which comprises:
a first operating station; a supporting plate at said first
operating station for supporting a stack of sheets in mutual spine
edge alignment to define a spine surface;
a second operating station spaced apart from said first operating
station;
a guide means extending between said first and second operating
stations;
a transporting means carried by said guide means for movement
between said first and second operating stations;
a clamping means carried by said transporting means and comprising
first and second clamping members, at least one of which is
adjustably mounted on said transporting means for adjustment of the
separation between said clamping members, and releasable locking
means for releasably securing said clamping members in desired
spaced apart positions with the stack of sheets clamped
therebetween in mutual edge alignment;
a first pressure means at said second operating station for
applying an elongated strip of spine-binding material which strip
is wider than said spine surface and has an adhesive coating on one
surface thereof, under pressure against the spine surface of a
stack of sheets clamped in mutual edge alignment by said clamping
means whereby said spine surface is adhesively bonded to said
elongated strip of spine-binding material to leave marginal outer
portions of said elongated strip unbonded; and
a second pressure means for engaging said marginal outer portions
of said elongated strip of spine-binding material outwardly of said
spine surface and to press said marginal outer portions against
both outermost ones of said stack of sheets for adhesive bonding
thereto.
2. A binding machine as claimed in claim 1, in which said second
pressure means is disposed at a third operating station, in which
said guide means extends between said first, second and third
operating stations whereby said clamping means carried by said
transporting means can be moved between said first, second and
third operating stations with a stack of sheets clamped in mutual
spine edge alignment between said first and second clamping
members.
3. A binding machine as claimed in claim 2, which additionally
comprises heating means disposed at said second operating station
for heating an elongated strip of spine-binding material having a
hot melt adhesive on one surface thereof so as to melt said
adhesive prior to application of said strip under pressure by said
first pressure means against the spine surface of a stack of sheets
clamped in mutual spine edge alignment by said clamping means.
4. A binding machine as claimed in claim 3, which additionally
comprises jogging means disposed at said first operating station
and associated with said supporting plate for vibrating a stack of
sheets loosely supported between said clamping members of said
clamping means at said first operating station so as to urge said
sheets into mutual spine edge alignment prior to clamping of such a
stack of sheets between said clamping members of said clamping
means.
5. A binding machine as claimed in claim 4, which additionally
comprises first indicating means associated with said clamping
means for indicating a center line of the spine of a stack of
sheets firmly clamped between the clamping members of said clamping
means, and a second indicating means at said second operating
station for indicating a center line of an elongated strip of
spine-binding material disposed in a predetermined position
thereat, so that when said first indicating means is disposed in
predetermined relationship with respect to said second indicating
means said spine is then disposed generally centrally with respect
to said elongated strip.
6. A binding machine as claimed in claim 5, which additionally
comprises an adjustable limiting means disposed at said second
operating station to limit movement of said clamping means beyond a
position in which said spine is disposed generally centrally with
respect to the elongated strip.
7. A binding machine as claimed in claim 6, in which said first
pressure means comprises an electrically heated platen having an
upper surface for supporting an elongated strip of spine-binding
material in a predetermined position thereon and elevating means
for moving said platen between a lowered retracted position and a
raised operative position for applying said elongated strip of
spine-binding material under pressure against the spine surface of
said stack of sheets clamped in mutual edge alignment by said
clamping means when said clamping means is disposed at said second
operating station.
8. A binding machine as claimed in claim 7, in which said second
pressure means comprises a pair of spaced apart rolls for engaging
respective ones of said marginal outer portions of said elongated
strip of spine-binding material when said clamping means supporting
the stack of sheets is disposed at said third operating
station.
9. A binding machine which comprises:
a first operating station;
a generally horizontal and transversely disposed supporting plate
disposed at said first operating station;
a clamping means comprising a first transversely extending clamping
plate and a second transversely extending clamping plate mounted
for movement towards and away from said first clamping plate and
releasable locking means for releasably securing said first and
second clamping plates in desired spaced apart positions whereby,
said clamping means is effective both loosely to support and firmly
to clamp between said first and second clamping plates thereof a
stack of sheets having a spine surface resting on said supporting
plate;
a jogging means associated with said supporting plate for vibrating
said supporting plate for urging said sheets of said stack when
they are loosely supported between said clamping plates of said
clamping means into mutual spine edge alignment;
a second operating station disposed rearwardly of said first
operating station;
a third operating station;
a guide means extending between said first, second and third
operating stations;
a transporting means supported by said guide means to carry said
clamping means between said first, second and third operating
stations with said stack of sheets in mutual spine edge alignment
firmly clamped between said first and second clamping plates
thereof;
a first pressure means at said second operating station and
comprising a vertically reciprocable, heating platen having a
horizontal top surface for supporting and heating an elongated
strip of spine-binding material disposed thereon, said elongated
strip being wider than said spine surface of said stack of sheets
and having a hot melt adhesive on a top surface thereof, and
elevating means for moving said heating platen upwardly to apply
said elongated strip under pressure against said spine surface when
said clamping means is disposed at said second operating station
whereby said spine surface is adhesively bonded to said elongated
strip to leave marginal outer portions of said strip unbonded;
and
a second pressure means at said third operating station and
comprising spaced apart pressure members for engaging said marginal
outer portions of said elongated strip of spine-binding material
and for pressing said marginal outer portions thereof under
pressure against outermost ones of said stack of sheets for
adhesive bonding thereto.
10. A binding machine as claimed in claim 9, in which said third
operating station is disposed intermediate said first and second
operating stations.
11. A binding machine as claimed in claim 10 in which said clamping
means is pivotally mounted about a transversely extending
horizontal axis for movement of said stack of sheets when firmly
clamped between said first and second clamping plates of said
clamping means to a position in which said spine surface of said
stack of sheets faces forwardly and upwardly for rasping thereof
prior to adhesive bonding thereon of said elongated strip of
spine-binding material at said second operating station.
12. A binding machine as claimed in claim 11, in which said first
and second clamping plates of said clamping means are associated
with first and second indicating members respectively extending
transversely outwardly therefrom said first and second indicating
members cooperating with each other to indicate a spine center line
position of said stack of sheets when said sheets are firmly
clamped between said clamping plates and in which means are
additionally provided at said second operating station for
indicating a center line position of said elongated strip of
spine-binding material when said strip is disposed on said platen
in a predetermined position thereon, whereby said clamping means
may readily be moved into such a position that said spine center
line essentially coincides with said center line of said elongated
strip.
13. A binding machine as claimed in claim 12, in which an
adjustable stop member is disposed at said second operating station
whereby said stop member can be set as required to prevent movement
of said clamping means rearwardly beyond a position in which said
spine center line of said stack of sheets generally coincides with
said center line of said elongated strip of spine-binding material
disposed on said platen in said predetermined positions whereby in
turn a plurality of identical stacks of sheets may be bound with
automatic alignment of their spine center lines with the center
lines of successive elongated strips of spine-binding material
disposed at said predetermined position on said platen by moving
said clamping means during each binding operation to a rearmost
position as defined by said stop member.
14. A binding machine as claimed in claim 13, which additionally
comprises at said first operating station a scale which cooperates
with said first and second indicating members associated with said
clamping plates so as to indicate the width of said stack of sheets
clamped therebetween and to indicate the width of said elongated
strip of spine-binding material required to be used for such a
stack of sheets to provide a predetermined width for each said
outer marginal portion.
15. A binding machine as claimed in claim 10, in which said second
pressure means comprises first and second transversely disposed
pressure-applying rolls eccentrically mounted about respective
transversely disposed axes to define a transversely disposed nip,
and first and second spring means cooperating with respective ones
of said first and second pressure-applying rolls to urge said rolls
to resist downward, nip-opening movement about said axes whereby,
when said stack of sheets is moved downwardly from between said
clamping plates of said clamping means disposed at said third
station, said rolls apply an upward and inwardly compressive force
against said marginal outer portions of said elongated strip of
spine-binding material adhesively bonded to said stack of
sheets.
16. A binding machine as claimed in claim 15, in which at least one
of said pressure-applying rolls is adjustably mounted so that the
width of said nip can be adjusted to accommodate varying thickness
of stacks of sheets.
17. A binding machine as claimed in claim 16, in which each said
pressure-applying roll is associated with a transversely extending
bar disposed on the opposite side of the transversely disposed axis
of rotation thereof and in which each said bar is connected to a
spring acting to resist upward movement of said bar about said
axis.
18. A binding machine as claimed in claim 17, in which each said
transversely extending bar is connected to a free lower end of a
helical compression spring by a pin extending downwardly through a
slot in a generally horizontal member disposed below said bar and
having an underface and in which an upper end of each said spring
slidingly engages said undersurface of said horizontal member
whereby said pin may move along said slot and said upper end of
said spring may slide along said undersurface of said horizontal
member when said pressure-applying roll is moved to adjust said
nip.
19. A binding machine as claimed in claim 15, in which said
elevating means at said second operating station is operative to
move said heating platen between a lowered position below said
supporting plate at said first operating station and a raised
operative position above said supporting plate at said first
operating station, and in which said pressure-applying rolls at
said third operating station are disposed below said supporting
plate at said first operation station.
Description
BACKGROUND OF THE INVENTION
The present invention relates to binding machines and more
particularly to binding machines especially suited for use in
binding stacks of paper sheets by the application to the spine
surface of such a stack of sheets of an elongated strip or tape of
spine-binding material having an adhesive coating thereon.
It is a principal object of the present invention to provide a
binding machine of the aforementioned type which machine is
relatively simple in its construction, relatively inexpensive to
manufacture and particularly reliable and versatile in its
operation.
Another object of this invention is to provide a binding machine
particularly suited for use in offices for binding reports and the
like.
Yet another object of this invention is to provide a binding
machine in which elongated strips of spine-binding material having
a hot-melt adhesive coating thereon can effectively be bonded by
pressure application to the spine surface of a stack of sheets
clamped in the machine.
A further object of the invention is to provide a binding machine
of the type described in which machine rasping of the spine surface
is facilitated prior to the application of the strip of
spine-binding material so as to permit improved `injection` of the
adhesive into the edges of the sheets making up the stack.
A still further object of this invention is to provide a binding
machine in which the positioning of a stack of sheets to be bound
with respect to an elongated strip of adhesive spine-binding
material is considerably facilitated.
Yet another object of the present invention is to provide a binding
machine of the type indicated and incorporating a novel mechanism
for bonding outer marginal portions of a strip of spine-binding
material to the outermost sheets of the stack subsequent to
effecting positive binding of the strip to the spine surface
itself.
Another object of this invention is to provide a binding machine
which can be adjusted in a very simple manner so as to facilitate
the carrying out of multiple binding operations.
Other objects of the invention will become apparent as the
description herein proceeds.
SUMMARY OF THE INVENTION
In its broadest scope, the present invention provides a binding
machine which comprises a first operating station adapted to
support a stack of sheets in mutual spine edge alignment to define
a spine surface, a clamping means adapted releasably to clamp such
a stack of sheets in such mutual edge alignment, a second operating
station, a transporting means adapted guidingly to move said
clamping means between said first and second operating stations
with a stack of sheets clamped thereby in mutual spine edge
alignment, a first pressure means at said second operating station
and adapted to apply an elongated strip of spine-binding material
wider than said spine surface and having an adhesive coating on one
surface thereof under pressure against the spine surface of a stack
of sheets clamped in mutual edge alignment by said clamping means
whereby said spine surface is adhesively bonded to said elongated
strip of spine-binding material to leave marginal outer portions of
said elongated strip unbonded, and a second pressure means adapted
to engage said marginal outer portions of said elongated strip of
spine-binding material outwardly of said spine surface and to press
said marginal outer portions against both outermost ones of said
stack of sheets for adhesive bonding thereto.
Other features of the invention will become apparent as the
description herein proceeds, such further description being given
merely by way of illustration with reference to the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be described merely by way of illustration
with reference to the accompanying drawings in which:
FIG. 1 is a somewhat schematic illustration of a binding machine in
accordance with the present invention showing a stack of paper
sheets which are to be bound disposed at a first operating station
of the machine during an initial step in an operating cycle of the
machine;
FIG. 2 is a similar schematic illustration to that of FIG. 1 but
showing the stack of paper sheets at a second operating station of
the machine at which station an elongated strip of spine-binding
material is adhesively bonded to the spin surface of the stack of
sheets disposed in the machine;
FIG. 3 is a similar schematic illustration to those of FIGS. 1 and
2 but showing the stack of paper sheets at a third operating
station of the machine at which station the outer marginal portions
of the elongated strip of spine-binding material are pressed
against outermost sheets of the stack and adhesively bonded
thereto;
FIG. 4 is a general perspective view of one useful embodiment of a
binding machine in accordance with the invention;
FIG. 5 is a vertical sectional view through the machine of FIG. 4
when viewed along the line 5--5 of that figure with certain parts
omitted for the sake of clarity;
FIG. 6 is an enlarged fragmentary sectional view of a detail of the
machine of FIGS. 4 and 5 in the direction of the arrows 6--6 of
FIG. 4 and showing a particularly useful form of bearing
incorporated in the machine;
FIG. 7 is a vertical sectional view through the machine of FIG. 4
when viewed as indicated by the arrows 7--7 of FIG. 5 and showing
the heating platen of the machine in its lowered position;
FIG. 8 is a similar sectional view to that of FIG. 7 but showing
the heating platen of the machine in its raised operative
position;
FIG. 9 is a fragmentary vertical sectional view similar to that of
FIG. 5 but showing the heating platen in its raised operative
position of FIG. 8;
FIG. 10 is an enlarged fragmentary perspective view of a useful
means incorporated in the machine of FIG. 4 for retaining the
transporting carriage of that machine in desired positions at the
various operating stations of the machine;
FIG. 11 is an enlarged fragmentary perspective view of an
indicating means incorporated in the binding machine of FIG. 4 for
the purpose of indicating the spine center line of a stack of
sheets clamped in the machine;
FIG. 12 is a fragmentary vertical sectional view through the third
operating station of the machine of FIG. 4 showing a stack of
sheets disposed at that operating station and having the outer
marginal portions of an elongated strip of spine-binding material
bonded to the spine surface of the stack of sheets in the process
of being adhesively bonded to the outermost sheets of the stack of
sheets;
FIG. 13 is a fragmentary perspective view partly in section through
the third operatng station shown in FIG. 12 but showing the
pressure rolls of that station in their non-operative
positions;
FIG. 14 is an enlarged fragmentary side elevation when viewed in
the direction of the arrow 14 of FIG. 4 showing the mechanism
provided in the machine for moving the stack of sheets disposed
therein from the normal upright position shown and for temporarily
clamping such a stack in a position in which rasping of the spine
surface of the stack is facilitated; and
FIG. 15 is an enlarged fragmentary perspective view of the
mechanism shown in FIG. 14 with the structural components thereof
disposed in their rasping positions.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring first to FIGS. 1 to 3, there is shown therein somewhat
schematically and generally at 10 a binding machine intended in
accordance with the present invention adhesively to bond an
elongated strip 12 of spine-bindng material to the spine surface of
a stack 13 of paper sheets and ahdesively to bond outer marginal
portions of such a strip 12 to the outermost sheets 16 and 18 of
the stack of sheets 13.
The binding machine 10 comprises three operating stations generally
indicated at 21, 22 and 23. The first operating station 21 includes
a supporting plate 24 for supporting the stack of sheets 13 in
mutual spine edge alignment while the stack is being clamped
between first and second clamping plates 26 and 28, the movements
of which are controlled by clamp control means 30. In accordance
with a useful feature of the invention, the supporting plate 24
usefully has associated therewith a jogging means 32 adapted to
vibrate the supporting plate 24 as indicated by the arrow `A`
before the clamping plates 26 and 28 are moved firmly against the
stack of sheets 13. Such vibration serves to urge the individual
sheets of the stack 13 into individual spine edge alignment with
each other on the supporting plate 24.
The second operating station 22 of the binding machine 10 shown
schematically in FIGS. 1, 2 and 3 accommodates a first pressure
means which is shown as comprising an electrically heated platen 33
and an associated elevating means 34 for moving the platen 33
between the positions shown in FIGS. 1 and 2 as indicated by the
double-headed arrow `B.` The machine illustrated in FIGS. 1 to 3 is
intended to be used with the elongated strip 12 of spine-binding
material which has a hot-melt adhesive coating on its upper
surface. Such adhesive is melted by heat applied through the strip
12 from the platen 33 and is applied under pressure against the
spine surface of the stack of sheets 13 when the platen 33 is moved
upwardly by the elevating means 34, the stack of sheets 13 being
firmly clamped at this time between the clamping plates 26 and 28
as actually shown in FIG. 2. It will be noted particularly from
FIG. 2 that the elongated strip 12 of spine-binding material has a
width greater than that of the spine surface of the stack of sheets
13 so as to leave outer marginal portions of the strip unbonded
after bonding of the central portion of the strip to the spine
surface of the stack of sheets 13 at the second operating station
22.
At the third operating station 23, the stack of sheets 13 is
released from between the clamping plates 26 and 28 by operation of
clamp control means 30 so as to be free to be moved downwardly
between a pair of pressure rolls 35 and 36 constituting a second
pressure means and operative to press the aforementioned marginal
outer portions of the strip 12 of spine-binding material under
pressure against the outermost sheets 16 and 18 of the stack of
sheets 13 for adhesive bonding thereto.
In the somewhat schematic arrangement shown in FIGS. 1, 2 and 3,
the pressure-applying rolls 35 and 36 are shown as being carried on
opposed ends of a pair of lever arms 37 and 38 each of which is
centrally pivoted as shown at 39. Each of the arms 37 and 38 is
associated with a spring means shown as a helical tension spring 40
anchored as at 41 and adapted to urge the rolls 35 and 36 to resist
nip-opening pivotal movements about the axes 39 to the positions
shown in FIG. 3. During downward movement of the stack of sheets 13
in the direction of the arrow `C` of FIG. 3 from between the
clamping plates 26 and 28, the rolls 35 and 36 engage the outer
marginal portions of the elongated strip 12 of spine-binding
material and apply such portions under pressure against the
outermost sheets 16 and 18 of the stack of sheets 13 to complete
the binding operation.
The machine shown in FIGS. 1 to 3 also comprises a guide means 44
for guidingly moving the clamping plates 26 and 28 between the
several operating stations 21, 22 and 23 and a carriage or
transporting means 45 guided by the guide means 44 and
appropriately linked to the clamping plates 26 and 28 and to the
clamp control means 30.
The essential features and some of the more important optional
features of the machine 10 shown in FIGS. 1 to 3 having been
described, it might usefully be noted at this juncture that the
binding machine 10 can advantageously incorporate other structural
components for facilitating its use. Many such features will be
described hereinafter with reference to the particular embodiment
shown in the remaining figures of the accompanying drawings but,
merely by way of illustration, it can be indicated that the machine
10 may be provided, for example, with means for accurately
positioning the stack of sheets 13 at each of the operating
stations 21, 22 and 23 and for centering the stack of sheets 13
with respect to the elongated strip of spine-binding material 12 at
the second operating station 22.
Referring now to the binding machine indicated generally as 110 in
FIGS. 4 to 15 of the accompanying drawings, it will be noted that
this machine comprises a structural frame generally indicated at
111 with supporting legs 114 and having a first operating station
121, a second operating station 122 and a third operating station
123. These operating stations 121, 122 and 123 correspond in their
structures and operations to the operating stations 21, 22 and 23
respectively of the binding machine 10 shown in FIGS. 1, 2 and
3.
The first operating station 121 is provided with a supporting plate
124 resiliently mounted on rubber legs 125 and corresponding to the
supporting plate 24 of the machine 10 of FIGS. 1 to 3, the legs 125
being supported on a generally horizontal member 129. An
electrically operated `jogging` motor 132 of any conventional type
is mounted on the undersurface of the supporting plate 124 for
vibrating that plate and a push button control 127 is provided for
actuating the motor 132. Since the motor 132 is conventional and
forms no part of the present invention, it will not be described
herein in greater detail. An electrical supply cord 115 serves to
provide electrical power to the machine and a main`on-off` switch
117 controls the supply of electricity to the pushbutton control
127.
At the second operating station 122, the machine 110 is provided
with an electrically heated platen 133, the energization of which
is manually controlled by an `on-off` switch 119. The various
electrical connections are conventional and will not be described
herein in greater detail.
Referring now in greater detail to FIGS. 5, 7, 8, and 9, it will be
seen that the platen 133 is supported for generally vertical
movement on rollers 146 of a parallelogram-linkage elevating means
generally indicated at 134. During such vertical movement, the
platen 133 is guided by upstanding angle members 157, 158 and 159
mounted on the top surface of the generally horizontal member 129.
The elevating means 134 comprises front and rear lower tranverse
members 147 and 148 respectively, which are pivotally
interconnected at their ends by rods 149 and 150, each of which is
in turn pivotally carried at the lower ends of front and rear
upright linkages 151 and 152 respectively. The upright linkages 151
and 152 are themselves pivotally supported by shafts 153 and 154
respectively intermediate their upper and lower ends on brackets
155 mounted on the undersurface of the generally horizontal member
129. The right-hand shaft 154 is secured to its associated upright
linkages 151 and 152 and extends forwardly through the machine 110
and forwardly thereof it is secured to a control handle 156 by
means of which the shaft 154 may be rotated and the platen 133 may
be moved between the position shown in FIGS. 5 and 7 and that shown
in FIGS. 8 and 9. The undersurface of the platen 133 is maintained
in engagement with the rollers 146 of the elevating means 134 by a
helical tension spring 142 extending between the platen 133 and the
generally horizontal member 129 as will best be seen by reference
to FIGS. 5 to 9.
It should be noted that, when the platen 133 is in its lowered
position as shown in FIGS. 5 and 7, the platen 133 itself and the
forward angle member 158 are both disposed below the level of the
top surface of the supporting plate 124 of the first operating
station 121 to permit the transfer from the latter to the former of
a stack of sheets as will more readily be understood when the
operation of the machine 110 is described hereinafter. Furthermore,
the elevating means 134 is designed so that the platen 133 can be
moved between a lowered position and a raised operative position in
which position its top surface is lower and somewhat higher
respectively than that of the supporting plate 124 so as to apply
the necessary pressure in its raised position to the elongated
strip of spine-binding material.
Referring now to the third operating station 123 with particular
reference to FIGS. 4, 5, 12 and 13 of the accompanying drawings, it
will be seen that this operating station 123 comprises a pair of
transversely disposed pressure rolls 135 and 136, each of which is
axially mounted between a pair of end plates 160 and 161 which are
also interconnected by elongated members or rods 162 and 163
respectively. Each of the pressure rolls 135 and 136 is pivotally
mounted eccentrically with respect to its own axis about pivot pins
164 extending transversely outwardly from respective ones of the
end plates 160 and 161 intermediate the axes of the rolls 135 and
136 and the associated elongated members 162 and 163.
The pins 164 of the roll 135 are supported in forwardly sloping
slots 165 formed in transversely spaced apart upstanding flanges
166 mounted on the top surface of the generally horizontal member
129 while the pins 164 of the roll 136 can be disposed in any one
of a number of pairs of rearwardly sloping slots 167 in the flanges
166 to provide a pressure nip 168 between the rolls 135 and
136.
The rolls 135 and 136 are normally urged into the position shown in
FIG. 13 by helical springs 140 disposed below the generally
horizontal member 129. For this purpose, each of the elongated
members 162 and 163 is connected by a wire 171 to a bottom plate
172 secured to the lower end of the respective compression spring
140 while a top plate 173 secured to the upper end of the spring
140 allows the latter readily to move along the undersurface of the
generally horizontal member 129 as required. Each wire 171 extends
freely through a hole in the respective top plate 173 and, to
permit movement of the springs 140 along the undersurface of the
generally horizontal member 129, each of the wires 171 extends
through a respective slot 174 formed in the generally horizontal
member 129.
It should also be noted at this time, that the pressure rolls 135
and 136 are disposed below the level of the top surface of the
supporting plate 124 of the first operating station 121 for a
reason which will be more readily understood as the description
herein proceeds.
As in the case of the binding machine 10 illustrated in FIGS. 1 to
3, the machine 110 of the remaining figures of the drawings also
comprises first and second clamping plates 126 and 128 between
which a stack 113 of sheets will be clamped for spine binding in
the machine 110. The rearward clamping plate 126 is suitably
secured to the front face of a rearwardly disposed and transversely
extending member 176 of square cross section while the forward
clamping plate 128 is secured to the rear face of a forwardly
disposed and transversely extending member 177 of square cross
section. The rear square member 176 is terminally secured to
upright posts 178 and 179 while the front square member 177 is
supported on rods 180 extending forwardly from the posts 178 and
179 and passing through appropriate openings in the ends of the
front square member 177.
With this construction, the front clamping plate 128 may be moved
along the rods 180 to accommodate a stack of sheets 113 between the
clamping plates 126 and 128, braking members 181 being provided
within the ends of the front square member 177 as shown in FIG. 11.
Each such member 181 includes a hole through which the appropriate
one of the rods 180 passes. Springs (not shown) are provided within
the front square member 177 to urge the braking members 181 into
braking engagement with the rods 180. Cam members (not shown) on
shafts 182 are provided for locking the braking members 181 in
tight engagement with the rods 180 when handles 183 on the upper
ends of the shafts 182 are moved to the positions shown in FIG. 4.
The outward extensions of the braking members 181 permit manual
release of the braking engagement of the braking members 181 and
the rods 180.
Each of the aforementioned upright posts 178 and 179 is mounted in
a manner to be explained hereinafter in greater detail on a
carriage 145 comprising a transverse member 184 terminally secured
to upright plates 185 and forwardly extending flanges 186. The
forwardly extending flange 186 of the right-hand end of the
carriage 145 (when viewed as in FIG. 4) has a pair of nylon rollers
187 mounted thereon by shafts 188 (FIG. 15) and these rollers 187
are guided in a track 189 provided within a right-hand sidewall
structure indicated generally at 190 in FIGS. 4 and 15. An extended
slot 191 is provided in the inner surface of the right-hand
sidewall structure 190 and the shafts 188 extend through this slot
191.
On the left-hand side of the machine 110, the carriage 145 is
usefully supported by a sleeve bearing 192 (FIG. 6) mounted on the
outer end of a shaft 193 connected to the left-hand flange 186. The
sleeve bearing 192 is slidably mounted on a shaft 195 suitably
supported within a left-hand sidewall structure generally indicated
at 196 in FIGS. 7 and 8. A slot 197 in the inner surface of the
left-hand sidewall structure 196 receives the shaft 193. It will
now be understood that the clamping plates 126 and 128 can be
guidingly supported and moved on the carriage 145 between the
first, second and third operating stations 121, 122 and 123
respectively for a purpose yet to be described in detail.
In accordance with a particularly useful feature of the invention,
the machine 110 as shown in FIGS. 4 to 15 comprises means for
temporarily locking the carriage 145 in correct position in both
the first and third operating stations 121 and 123. This means
comprises appropriately positioned notches 200 formed in the lower
edges of the slots 191 and 197. A transversely extending rod 201
pivotally mounted on the transverse member 184 (FIG. 10) is
terminally received in the aforementioned notches 200 for holding
the carriage 145 in a desired position while a handle 202 is
provided for raising the rod 201 when it is desired to move the
carriage 145 between the several operating stations.
Another useful feature incorporated in the machine 110 comprises an
indicating means generally indicated at 204. This indicating means
204 comprises a scale 205 suitably mounted on the upper surface of
the left-hand sidewall structure 196 and intended to indicate in
any suitable manner the required width for the elongated strip of
spine-binding tape which must be used for binding a stack of sheets
113 of a given thickness so as to obtain an adequate width for each
of the outer marginal portions of such a strip as has already been
explained with reference to FIGS. 1 to 3. To this end, the
indicating means 204 usefully comprises a first plate 206 secured
to the upright plate 185 and disposed above the top surface of the
left-hand sidewall structure 196 as will best be understood by
reference to FIG. 11. This first plate 206 has a forwardly and
inwardly sloping front edge 207. The rearward and outer end of this
edge 207 is aligned with the forward surface of the rear clamping
plate 126 and cooperates with a second such plate 208 slidably
mounted on the first plate 206 and having a transversely inwardly
extending finger 209 adapted to abut the left-hand end of the front
square member 177 on the rearward surface thereof. This second
plate 208 has a rearwardly and inwardly extending sloping rear edge
210 of the same angle as the edge 207 of the first plate 206 and
having an outer end aligned with the rear surface of the front
clamping plate 128 when the second plate 208 is moved forwardly so
that its finger 209 abuts the front square member 177. It will be
seen that the sloping edges 207 and 210 define a V-shaped recess,
the angle of which will then be positioned in alignment with the
spine center line of a stack of sheets 113 clamped between the
clamping plates 126 and 128. Corresponding dimples 214 are provided
in the plates 206 and 208 for retaining the second plate 208 in its
most rearward position when not in use.
At its second operating station 122, the machine 110 is provided
with an adjustable stop member for limiting rearward movement of
the carriage 145. This stop member usefully comprises a sleeve 223
surrounding the shaft 195 (FIG. 6) to restrict rearward movement of
the carriage 145 by abutment with the sleeve bearing 192. In the
machine illustrated, such a stop sleeve 223 is connected to a
knurled bushing 211 adapted to be secured in a required position
along a slot 212 provided in a suitable position in the top surface
of the left-hand sidewall structure 196 in proximity to the
rearward end thereof as shown in FIG. 4. A second scale 213 is
provided on this same top surface of the left-hand sidewall
structure 196 and is used with the indicating means 204 to permit
the carriage 145 to be moved into such a position that the spine
center line of a stack of sheets 113 clamped between the clamping
plates 126 and 128 is centrally disposed with respect to an
elongated strip of spine-binding material disposed in a
predetermined position on the platen 133 as will be described
hereinafter in greater detail.
In accordance with another useful feature of the invention, the
machine 110 is provided with means for pivoting a stack of sheets
after they have been clamped between the clamping plates 126 and
128 into a position in which the spine surface so formed faces
forwardly and upwardly to facilitate its rasping.
For this purpose, each of the aforementioned upright posts 178 and
179 is pivotally mounted on a respective one of the upright plates
185 while the right-hand post 179 has secured on its outer surface
a cam ratchet member 215 with notches 216 and 217 adapted to be
engaged by a pawl 218 of a plate 219 pivotally mounted on the inner
surface of the right-hand upright plate 185 and urged into abutment
with the cam ratchet member 215 by a spring 220 as will readily be
understood by reference to FIGS. 14 and 15. A pin 221 extends
outwardly from the plate 219 to permit the pawl 218 to be manually
released.
Another useful feature of the machine 110 illustrated in the
drawings is a stop member for facilitating transverse positioning
of the sheets to be bound when such sheets are of a relatively
small size. This stop member is in the form of a rod 222 (FIG. 4)
suitably secured on the rear clamping plate 126 and extending
forwardly therefrom freely through the front clamping plate 128 and
through the front square member 177. Preferably, this rod 222 is
threadingly secured to the rear clamping plate 126 to permit its
removal when larger sized sheets are to be bound.
It should also be noted that the machine 110 may optionally
comprise a timer for ensuring that the application of the elongated
strip of spine-binding material to a stack of sheets is continued
for a sufficient time. Alternatively, such a timer might usefully
be controlled by a thermostat incorporated in the platen 133 and
adapted to actuate an alarm or signal light when the temperature of
the platen rises to a predetermined value as it will after a
certain period of time of contact under pressure with the spine of
a stack of sheets thereabove.
Having completed the description herein of the construction of the
machine 110, its manner of operation will now be described. With
the electrical supply cord 115 connected to a suitable source of
electrical energy and with the main switch 117 in its `on`
position, the handle 202 is moved forwardly to release the rod 201
from the notches 200 and the carriage 145 is moved forwardly so as
to be disposed at the first operating station 121 with the rod 201
received in the forward notches 200.
With the handles 183 in their release positions and by gripping the
exposed ends of the braking members 181, the front clamping plate
128 is moved forwardly along the rods 180 to separate the clamping
plates 126 and 128. Depending on the size of the sheets to be
bound, the rod 222 will either be left in position as shown or
removed from the machine.
The stack of sheets 113 to be bound is next placed between the
clamping plates 126 and 128 with the spine edges of the sheets
resting on the supporting plate 124. The front clamping plate 128
is next moved rearwardly towards the rear clamping plate 126 so as
to support the stack of sheets 113 therebetween but not to such an
extent that the sheets are clamped immovably between the clamping
plates. If the rod 222 has been left in position, the sheets will
be placed with their left-hand edges abutting that rod. Otherwise,
the sheets will be positioned so that such left-hand edges will
abut the left-hand rod 180.
The push button jogging motor control 127 is next depressed to
actuate the motor 132 to vibrate the supporting plate 124 in turn
to urge the spine edges of all the sheets into mutual spine edge
alignment and the right-hand edges of the sheets are pushed gently
by hand towards the left-hand side of the machine to ensure mutual
side edge alignment.
When the jogging is complete, the push button 127 is released and
the stack of sheets 113 is firmly clamped between the clamping
plates 126 and 128 by moving the handles 183 as already
explained.
It is desired to rasp the spine surface of the clamped stack of
sheets 113, the pin 221 is now released and the clamping plates 126
and 128 with the sheets firmly clamped therebetween are pivoted so
that the spine surface faces forwardly and upwardly. This is made
possible by the pivotal mounting of the posts 178 and 179 on the
upright plates 185 of the carriage 145. The stack of sheets 113 is
retained in this inverted position during the rasping operation by
engagement of the pawl 218 in the notch 216 as actually shown in
FIG. 15.
When the rasping is completed, the stack of sheets 113 is returned
to its generally vertical position by moving the pin 221 to release
the ratchet cam member 216 and to allow the clamping plates 126 and
128 to be returned to their original upright positions.
With the carriage 145 and the associated structure still disposed
at the first operating station 121, the second plate 208 of the
indicating means 204 is moved forwardly so that its finger 209
abuts the rear surface of the front square member 177. The required
width for the spine-binding tape is then read from the scale 205 in
the manner already described.
An appropriate length of spine-binding tape is now obtained and
placed in a suitable position on the platen 133. For example, the
tape or strip may be placed so as to be in edge abutment with the
rear upstanding angle member 157 and against the left-hand
upstanding angle member 159. Alternatively, such a length of tape
may be positioned along guide lines scored or otherwise provided on
the top surface of the platen 133. The handle 202 is now moved to
lift the rod 201 out of the notches 200 at the first operating
station 121 and the carriage 145 is pushed rearwardly to the second
operating station 122 until the angle of the V-shaped recess
defined by the sloping edges 207 and 210 of the indicating means
204 is correctly positioned with respect to the rear scale 213. If
it is intended to use the machine 110 for binding a number of
stacks of sheets of the same size, for example, for binding a
number of copies for a single report, the knurled bushing 211 will
be moved along the slot 212 so that rearward movement of the
carriage 145 beyond its correct position at the second operating
station 122 is prevented. In such multiple binding operations, it
is subsequently necessary only to push the carriage 145 rearwardly
until it rests against the stop member connected to the bushing
211.
With the carriage 145 correctly in position at the second operating
station 122 as actually shown in FIG. 4 and with the platen switch
119 in its `on` position, the handle 156 is moved into the position
shown in phantom lines in FIG. 4 to raise the platen 133 by means
of the parallelogram linkage already described and to press the
elongated strip of spine-binding material 112 supported by the
platen 133 under pressure against the spine surface of the stack of
sheets 113. During this operation, the sheets remain firmly clamped
between the first and second clamping plates 126 and 128
respectively and the adhesive on the upper surface of the binding
strip is melted by heat from the platen. The molten adhesive is
forced into the spine edges of the sheets and this positive
`injection` of the liquid molten adhesive into the actual material
of the individual sheets is greatly facilitated by the
aforementioned rasping operation of the spine surface. It will be
understood that, in order to obtain the desired pressure
application, the potential height of the platen should be slightly
above the top surface of the supporting plate 124 at the first
operating station 121.
After a required period with the platen 133 raised as possibly
indicated by the aforementioned thermostatically controlled alarm
or signal light, the handle 156 is moved so as to lower the platen
133 to its original position.
The handle 202 is next moved to release the carriage 145 and the
latter is moved forwardly to the third operating station 123 in
which it is correctly positioned by engagement of the rod 201 in
the appropriate notches 200. With the pivot pins of the front
pressure roll 136 supported in an appropriate pair of notches 167
depending upon the thickness of the stack of sheets 113 being
bound, the clamping plates 126 and 128 are now released by moving
the handles 183. The stack of sheets 113 is next pushed manually
downwardly from between the clamping plates 126 and 128 into the
nip 168 between the rolls 135 and 136. During this movement, the
rolls 135 and 136 are urged by the compression springs 140 to
resist downward and outward nip-opening movement as will best be
understood by reference to FIG. 12. Since the function of this
operation has already been described in detail with reference to
FIG. 3, it is considered unnecessary to expound further
thereon.
Finally, the nip 168 is readily opened by lifting one of the
elongated transverse members or bars 162, 163 to permit the bound
stack of sheets 113 to be removed upwardly from within the nip
168.
It will be appreciated that numerous variations are possible within
the scope of the invention as defined by the claims appended
hereto.
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