U.S. patent number 3,614,709 [Application Number 04/826,123] was granted by the patent office on 1971-10-19 for electrical connector unit.
Invention is credited to Richard F. Schweihs.
United States Patent |
3,614,709 |
Schweihs |
October 19, 1971 |
ELECTRICAL CONNECTOR UNIT
Abstract
An electrical connector unit is provided for detachably
attaching a thermocouple to an electrical instrument, or instrument
panel, or the like, without the use of screws, or like fastening
elements, and without the need for any tool other than a suitable
soldering tool, preferably a soldering tool of the so-called pencil
type.
Inventors: |
Schweihs; Richard F. (Villa
Park, IL) |
Family
ID: |
25245772 |
Appl.
No.: |
04/826,123 |
Filed: |
May 20, 1969 |
Current U.S.
Class: |
439/246; 439/346;
439/593 |
Current CPC
Class: |
H01R
13/5025 (20130101); H01R 13/20 (20130101) |
Current International
Class: |
H01R
13/502 (20060101); H01R 13/20 (20060101); H01R
13/02 (20060101); H01r 013/52 (); H01r
013/54 () |
Field of
Search: |
;339/59-63,74,89,94,103,126,176,253 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
1,011,629 |
|
Apr 1952 |
|
FR |
|
319,905 |
|
Oct 1929 |
|
GB |
|
91,486 |
|
Feb 1938 |
|
SW |
|
Primary Examiner: Calvert; Ian A.
Assistant Examiner: McGlynn; Joseph H.
Claims
I claim:
1. An electrical connector unit for detachably attaching a
thermocouple embodying a pair of electrically conductive metallic
thermocouple elements to an electrical instrument or instrument
panel, or the like, comprising:
1. a plurality of interconnected separable components arranged
axially of the said connector unit in end-to-end relationship and
including
a. a pair of outer or end components each including
1. a body of flexible, resilient electrically nonconductive
material;
b. a pair of intermediate components each including
1. a body of flexible, resilient, electrically nonconductive
material arranged between the said outer end components in
end-to-end relationship therewith; and
2. pairs of interengageable electrical conductor members anchored
in and carried by the said intermediate components;
2. means for detachably holding each of the said outer or end
components in assembled relationship with an adjacent one of the
said intermediate components;
3. additional means for holding the said intermediate components
together in assembled relationship including
a. a female combination electrical contact and latching member
anchored in one of the said intermediate components and having
1. a combination electrical contact and latching element formed
therein between its ends; and
b. a male combination electrical contact and latching member;
4. the said female combination electrical contact and latching
member and the said combination male electrical contact and
latching member being arranged generally parallel to the
longitudinal axis of the said outer or end components and of the
said intermediate components; and
5. the said combination male electrical contact and latching member
including
a. a longitudinally extending base portion which is yieldably
embedded in and is surrounded by and is in intimate contact with
the material of the said flexible, resilient body of the other one
of the said intermediate components and including
b. a protruding shaft portion which projects outwardly of the said
flexible resilient body of the said other one of the said
intermediate components and is offset laterally from the
longitudinal axis of the said female combination electrical contact
and latching member and from the longitudinal axis of the said
outer or end components and of the said intermediate components
6. whereby when the said intermediate components are assembled
together the said protruding shaft portion of the said male
combination contact and latching member will yield slightly by
reason of the said base portion thereof being yieldably embedded in
the said flexible, resilient body of the said other one of said
intermediate components and will yieldably engage the said female
combination contact and latching member in electrical contact and
latching engagement therewith.
2. An electrical connector unit as defined in claim 1 in which
a. the said protruding shaft portion of the said combination male
electrical contact and latching member has
1. a combination latching head and contact member formed thereon at
its outer end which is yieldably engageable with the said female
combination electrical contact and latching member when the said
male combination contact and latching member is inserted into the
said female combination contact and latching member.
3. An electrical connector unit as defined in claim 1 in which the
said male combination electrical contact and latching member is
offset from the longitudinal axis of the said female combination
electrical contact and latching member at an angle of approximately
2.degree. .
4. An electrical connector unit for detachably attaching a
thermocouple embodying a pair of electrically conductive metallic
thermocouple elements to an electrical instrument or instrument
panel, or the like, comprising:
1. a plurality of interconnected separable components arranged
axially of the said connector unit in end-to-end relationship and
including
a. a pair of outer or end components each including
1. a body of flexible, resilient electrically nonconductive
material;
b. a pair of intermediate components each including
1. a body of flexible, resilient, electrically nonconductive
material arranged between the said outer end components in
end-to-end relationship therewith; and
2. pairs of interengageable electrical conductor members anchored
in and carried by the said intermediate components;
2. means for detachably holding each of the said outer or end
components in assembled relationship with an adjacent one of the
said intermediate components;
3. additional means for holding the said intermediate components
together in assembled relationship including
a. a female combination electrical contact and latching member
anchored in one of the said intermediate components and having
1. a combination electrical contact and latching element formed
therein between its ends; and
b. a male combination electrical contact and latching member
anchored in the said flexible, resilient body of the other one of
the said intermediate components and having a combination contact
and latching head thereon whereby the said intermediate components
may be assembled together in physically assembled relationship and
the said pairs of interengageable electrical conductor members
assembled in electrically conductive relationship by inserting the
said male combination electrical contact and latching member into
the said female combination electrical contact and latching member
and into latching engagement and into electrically conductive
relationship with the said female combination electrical contact
and latching member;
4. the said female combination electrical contact and latching
member and the said combination male electrical contact and
latching member being arranged generally parallel to the
longitudinal axis of the said outer or end components and of the
said intermediate components and
5. each of the said combination male electrical contact and
latching members including
a. a longitudinally extending shaft portion which is yieldably
mounted in the said flexible, resilient body of the said other one
of the said intermediate components and is offset laterally from
the longitudinal axis of the said female combination electrical
contact and latching member and from the longitudinal axis of the
said outer or end components and of the said intermediate
components whereby when the said intermediate components are
assembled together the said male combination contact and latching
member will yield slightly in the said flexible, resilient body of
the said other one of said intermediate components and will
yieldably engage the said female combination contact and latching
member in electrically contacting and latching engagement
therewith; and
b. an enlarged combination electrical contact and latching head at
one of the said longitudinally extending shaft portions thereof;
and
c. the said enlarged combination electrical contact and latching
head yieldably engaging the said female combination electrical
contact and latching member when the said male combination
electrical contact and latching member is inserted into the said
female combination electrical contact and latching member;
6. the said female combination electrical contact and latching
member being in the form of a hollow tubular member and
including
a. a sidewall portion having therein
1. a slot for the reception of the said enlarged contact and
latching head portion on the said longitudinally extending shaft
portion of the said male combination electrical contact and
latching member.
Description
OBJECTS
An object of the invention is to provide a new and improved
electrical connector which is especially adapted for use in
detachably attaching a thermocouple to an electrical instrument, or
instrument panel, or the like, without the use of screws, or like
fastening elements, and without the need for any tool other than a
suitable soldering, preferably a soldering tool of the so-called
pencil type.
Another object of the invention is to provide a new and improved
electrical connector which is especially adapted for use in
detachably attaching a thermocouple to an electrical instrument, or
instrument panel, or the like, without the use of screws, or like
fastening elements, and embodying parts which, when assembled, will
remain in their proper assembled position until it is desired to
disassemble the unit.
A further object of the invention is to provide an electrical
connector unit for attaching a thermocouple to an electrical
instrument, or instrument panel, or the like, without the use of
screws or other fastening elements, and which includes a plurality
of detachably interconnected components arranged in end-to-end
relationship and embodying novel means for detachably attaching the
said components together in assembled relationship, and novel
electrically conductive means carried by said components for
conducting an electrical current therethrough.
An additional object of the invention is to provide, in one
embodiment thereof, novel means carried by one of the end
components for detachably attaching a thermocouple thereto, and
novel means carried by the other end component for detachably
attaching the lead wires from an electrical instrument, or
instrument panel, thereto.
Other objects will appear hereinafter.
DESCRIPTION OF DRAWINGS
In the Drawings:
FIG. 1 is a perspective view illustrating a typical and preferred
embodiment of the present invention in assembled condition;
FIG. 2 is an exploded perspective view illustrating the component
parts of the new electrical connector shown in FIG. 1;
FIG. 3 is an enlarged central longitudinal sectional view on line
3--3 in FIG. 1;
FIG. 4 is an exploded perspective view illustrating, in central
longitudinal section, the component parts of the new electrical
connector shown in FIGS. 1 to 3, inclusive;
FIG. 5 is a view, partly in section and partly in elevation, of a
pair of combination electrical conductor and latching members
embodied in the new electrical connector unit, as shown in FIGS. 1
to 4, inclusive, and showing the same in assembled condition;
FIG. 6 is an exploded elevational view of the two pairs of
electrical conductor members embodied in the form of the invention
shown in FIGS. 1 to 5, inclusive, and showing the same in
disassembled condition;
FIG. 7 is an enlarged central longitudinal sectional view of the
form of the new electrical connector unit shown in FIGS. 1 to 6,
inclusive, and showing a thermocouple unit and lead wires from an
electrical instrument, or instrument panel, attached thereto;
FIG. 8 is a fragmentary exploded view, partly in section and partly
diagrammatic, of a bank of the new electrical connector units as
used for connecting thermocouple units to an instrument panel;
FIG. 8A is a fragmentary central vertical sectional view on line
8A--8A in FIG. 8, on a reduced scale;
FIG. 9 is a bottom plan view, as seen from the bottom in FIG. 8,
showing a plurality of the new electrical connectors attached to an
instrument panel;
FIG. 10 is an enlarged sectional detail view of the area circled
and indicated at "A" in FIG. 5, showing the novel means embodied in
the form of the invention shown in FIGS. 1 to 9, inclusive, for
detachably latching the intermediate components together in
electrically conductive and physically assembled relationship;
FIG. 11 is an enlarged exploded elevational view illustrating in
disassembled position certain parts of the novel combination
electrical conductor and attaching unit embodied in the form of the
invention illustrated in FIGS. 1 to 10, inclusive, for attaching
and holding the intermediate components of the new electrical
connector unit in electrically conductive and assembled
relationship;
FIG. 12 is an enlarged exploded elevational view illustrating a
modified form of construction for attaching and holding the
intermediate components of the new electrical connector unit in
assembled and electrically conductive relationship;
FIG. 13 is a central vertical sectional view illustrating the
manner in which and the means by which the intermediate components
are held together in assembled and electrically conductive
relationship by the modified form of attaching and electrically
conductive members shown in FIG. 12;
FIG. 14 is an enlarged transverse sectional view on line 14--14 in
FIG. 13;
FIG. 15 is a perspective view of a modification of the
invention;
FIG. 16 is an enlarged central vertical sectional view on line
16--16 in FIG. 15;
FIG. 17 is an enlarged central vertical sectional view of another
modification of the invention; and
FIG. 18 is a perspective view of a ferrule member which is embodied
in the form of construction illustrated in FIG. 17.
DETAILED DESCRIPTION OF THE FORM OF THE INVENTION SHOWN IN FIGS. 1
TO 11, INCLUSIVE
A typical and preferred embodiment of the new electrical connector
unit is illustrated in FIGS. 1 to 11, inclusive, of the drawings,
wherein it is generally indicated at 10, and comprises a pair of
similar and complementary outer or end components 11 and 12,
respectively, and a pair of similar and complementary inner or
intermediate components 13 and 14, respectively. Since the two end
components 11 and 12 are identical and complementary to each other
in construction, only one of the same will be described in detail
herein, and similar parts embodied in the other end component will
be given the same reference numerals followed by the additional and
distinguishing reference character a.
The bodies of the two intermediate components 13 and 14 are
identical and complementary in construction but other parts of the
intermediate components 13 and 14 differ from each other. Hence
those parts of the intermediate component 14 which are similar or
identical in construction to corresponding parts embodied in the
intermediate component 13 will be given the same reference numerals
followed by the additional and distinguishing reference character
a, and those parts embodied in the intermediate component 14 which
differ from parts embodied in the intermediate component 13 will be
given different reference numerals.
Thus it will be noted that the end component 11 includes a body 15
which may be made of any suitable electrically insulating and
nonconductive material such, for example, as flexible natural latex
rubber or synthetic plastic resinous elastomeric electrically
insulating and nonconductive material, and for this purpose a
suitable and preferred material is the flexible resilient silicone
rubber known as SE-b 482 (General Electric) which is described in
Technical Data Book S-1 of the Silicone Products Department of the
General Electric Company, Waterford, N.Y. The body 15 of the end
component 11 is generally oval shaped in cross section, and has a
centrally arranged internal cavity 16 therein which is likewise
generally oval shaped in cross section. The internal cavity 16 in
the body 15 of the end component 11 is open at its axially inner
end, as at 17 (FIG. 4) and has a reduced centrally arranged passage
18 formed therein at its axially outer end (FIGS. 3 and 4). This
central passage 18 communicates at its axially outer end with the
interior 19 of an externally threaded metallic clamping ferrule 20
which is provided with radially spaced longitudinally extending
slots 21 (FIGS. 1 and 4) so that it may be contracted somewhat, for
a purpose which will be described hereinafter.
The inner end portion of the metallic clamping ferrule 20 has a
pair of axially spaced external flanges 22 thereon which provide an
anchoring groove 23 for the reception of an annular anchoring
flange 24 which is formed in the flexible rubber or like body 15 of
the end component 11.
The body 15 of the end component 11 has an attached element in the
form of a circumferentially extending attaching or anchoring groove
25 formed therein, in its inner surface, adjacent the axially inner
end thereof, and this attaching or anchoring groove 25 is adapted
to receive a correspondingly shaped attaching element in the form
of an attaching or anchoring flange 26 which is formed in the body
27 of the intermediate component or member 13. The body 27 of the
intermediate component or member 13 is likewise preferably composed
of the same material as that employed in making the body 15 of the
end component leg, as described hereinbefore, and is shaped and
sized to fit snugly, with a friction fit, into the central internal
cavity 16 in the body 15 of the end component 11. The body 27 of
the intermediate component or member 13 has an external flange 28
formed therein at its axially inner end (FIGS. 3, 4 and 7) and,
when the parts are assembled, this flange 28 abuts against the
axially inner end wall surface 17 of the body 15 of the end
component 13, as shown in FIGS. 3 and 7. As shown in FIGS. 2, 3 and
4, a peripheral groove 61 is formed in the body 27 of the
intermediate component 13, between the flanges 26 and 28, for a
reason which will be pointed out hereinafter.
The body 27 of the intermediate component 13 has a hollow metallic
combination electrical conductor and female latching member 30
mounted therein, in a suitable recess provided therefor, and this
combination electrical conductor and female latching member 30 has
a hollow open-ended terminal contact portion or post 31 at its
axially outer end for the reception and attachment of the end
portion of an electrical metallic conductor element of a
thermocouple unit, as will be explained hereinafter. The hollow
metallic combination electrical conductor and female latching
member 30 has a latching slot 46 formed in the wall thereof between
its ends, for reason which will be pointed out hereinafter (FIGS.
2, 3, 4, 5 and 6).
The body of the intermediate component 13 also has a solid metallic
electrical conductor member 32 mounted therein, in a suitable
recess provided therefor in the body 27 of the intermediate member
13. This electrical conductor member 32 has a hollow open-ended
terminal contact portion or post 33 at its axially outer end, for
the reception and attachment thereto of a second metallic conductor
element of a thermocouple unit, as will be described more fully
hereinafter. In addition, the electrical conductor member 32 has a
solid electrically conductive portion 34 which projects outwardly,
and axially inwardly, of the body 27 of the intermediate member 13,
and has a cone-shaped contact outer end portion 35.
It will thus be noted that the hollow contact members 31 and 33
provide contact terminal posts which are disposed adjacent to or in
side-by-side relationship in the internal cavity 16 of the end
component 11 (FIGS. 3 and 7) for the reception of attaching end
portions of the metallic elements of a thermocouple unit, as will
be described presently.
The end component 12 includes a body which is preferably composed
of the same material as described hereinbefore in connection with
the members 11 and 13 and has a central internal cavity 16a therein
which is provided, adjacent its axially inner end, with an internal
attaching or anchoring groove 25a. A metallic ferrule 20a is
attached to the body 15a of the end component 12 in the same manner
as that in which the metallic ferrule 20 is attached to the body 15
of the end component 11, and the metallic ferrule 20a has radially
spaced longitudinally extending slots 21a therein.
The intermediate component 14 includes a body 27a which is likewise
preferably made of the same material as described hereinbefore in
connection with the members 11, 12 and 13, and a hollow metallic
conductor member 36 is mounted in the body 27a of the member 14.
This hollow metallic conductor 36 has a terminal contact portion or
post 37 which projects axially outwardly from the body 27a of the
intermediate component 14 (FIGS. 2, 3 and 6). The conductor member
36 has a cone-shaped recessed contact portion 42 at its axially
outer end (FIGS. 2, 3, 4, 5 and 6).
The intermediate component 14 also has a solid metallic combination
electrical conduct and male attaching or latching member 38 mounted
therein and this male attaching or latching member 38 includes a
combination electrically conductive and male attaching or latching
portion 39 of reduced diameter which projects axially outwardly
beyond the body 27a of the intermediate component 14. This male
projecting combination conductor and attaching or latching portion
39 has a cone-shaped combination contact and latching head 40 at
its axially outer end, and this combination contact and latching
head portion 40 has an annular latching flange 41 formed thereon at
its axially inner end (FIGS 2, 3, 4, 5 and 6). Likewise, the member
38 has a terminal contact portion or post 42 at its opposite or
axially outer end and, when the parts are assembled, as in FIGS. 3
and 7, the terminal contact portions or posts 39 and 42 are
disposed in side-by-side relationship in the internal cavity 16a of
the end component 12.
The intermediate component 14 also has a peripheral attaching or
anchoring flange 26a thereon which is adapted to fit into the
internal attaching or anchoring groove 25a in the end component 12,
and the intermediate component 14 has an external flange 28a which
is adapted to abut against the external wall surface 17a of the
body 15a of the end component 12, when the parts are in assembled
position, as in FIGS. 3 and 7. In addition, the intermediate
component 14 has a peripheral groove 62 formed therein between the
flanges 26a and 28a FIGS. 2, 3 and 4) for a purpose which will be
described hereinafter.
The external diameter of the electrical conductor member 32-34 is
slightly less than the internal diameter of the metallic conductor
member 36 so that the projecting portion 34 of the electrical
conductor member 32-34-35 will slide readily into and out of the
contact member 36 with the cone-shaped contact nose or inner end
portion 35 thereof bearing against the cone-shaped recessed contact
portion 43 at the axially outer end portion of the conductor member
36 so as to effect a good electrical contact between the parts
32-34-35 and 36-42 (FIGS. 3 and 4).
However, as shown in FIG. 11, the longitudinal axis of the body of
the combination electrical conductor and attaching member
38-39-40-41 is offset slightly, preferably in the order of about
two degrees (2.degree. ), from the longitudinal axis of the
intermediate component 14 and from the longitudinal axis of the
electrical conductor members 30-31-32-33-34-35 and 36 carried
thereby, for a purpose which will be described hereinafter; said
longitudinal axes being indicated by the broken line indicated at
"LA" in FIG. 11.
All of the electrically conductive contact members, as 30-38-32-36
(FIGS. 2, 3, 4, 5, 6, 7, 8, 10 and 11) are preferably composed of
suitable electrically conductive material of the so-called
thermocouple type and quality such, for example, as so-called
IRON-CONSTANTAN (Calibration J), so-called CHROMEL-ALUMEL
(Calibration K), (Hoskins Mfg. Co.) and so-called COPPER-CONSTANTAN
(Calibration T) as made by the Wilbur Harris Co., in accordance
with the requirements of the Instrument Society of America.
OPERATION AND USE OF THE FORM OF THE INVENTION SHOWN IN FIGS. 1 TO
11, INCLUSIVE
The operation and use of the form of the new electrical connector
unit shown in FIGS. 1 to 11, inclusive, are as follows: In
assembling the parts of the new electrical connector unit 10 for
packaging, sale and shipment, the body 27 of the intermediate
component 13 is manually inserted and forced into and frictionally
fitted into the central cavity 16 in the body 15 of the end
component 11. During this operation the peripheral anchoring or
attaching flange 26 on the body 27 of the intermediate component 13
fits snugly, with a friction fit, against the inner wall surface of
the central cavity 16 in the body of the end component 11,
whereupon the parts assume the position in which they are shown in
FIGS. 3 and 7, with the peripheral attaching or anchoring flange 26
on the intermediate component 13 engaging in the attaching or
anchoring groove 25 formed in the inner surface of the internal
cavity 16 of the body 15 of the end component 11, and with the
peripheral flange 28 on the body 27 of the intermediate component
13 abutting the axially inner end wall surface 17 of the end
component 11, as shown in FIGS. 3 and 7. At this time, the metallic
electrical contact elements or terminal posts 31 and 33 are
disposed in side-by-side relationship in the central cavity 16 in
the body 15 of the end component 11, as shown in FIGS. 3 and 7.
The intermediate component 14 is then assembled with the
intermediate component 13 by inserting the projecting portion 34-35
of the metallic conductor member 32 into the body of the metallic
conductor member 36 until the cone-shaped contact nose portion 35
engages the cone-shaped contact recess 43 in the hollow conductor
member 36 while, at the same time, inserting the male projecting
portion 39-40 of the combination electrical conductor and male
latching member 38 into the body of the metallic combination
electrical conductor and female latching member 30. During this
operation the cone-shaped combination latching and contact head
portion 40-41 of the combination electrical conductor and male
attaching member 38-39 frictionally engages and bears against the
inner wall surface of the hollow conductor and female latching
member 30 by reason of the offsetting of the longitudinal axis of
the combination electrical conductor and male attaching or latching
member 38-39-40 from the longitudinal axis of the intermediate
component 14 and from the longitudinal axis of the metallic
conductor members 32-34-35 and 36 carried thereby, all of said
longitudinal axis being indicated by the broken line "LA" in FIG.
11.
Accordingly, as the combination electrical conductor and male
attaching or latching member 38-39-40-41 is thus moved through the
body of the hollow conductor and female latching member 30, the
annular latching and contact flange 41 on the head 40 snaps into
and engages in the latching slot 46 in the hollow female conductor
and latching member 30, thereby firmly latching the combination
electrical conductor and male latching member 38-39-40-31 to the
hollow conductor and female latching member 30-46 in physically
assembled and electrically conductive relationship with each other.
Thereupon, the intermediate components 13 and 14 and the parts
30-31 and 33-34-35 and 38-39-40-41-42 and 32-34-35 and 36-39 assume
the positions in which they are shown in FIGS. 3 and 7.
The end component 12 may then be assembled with the intermediate
component 14, with the peripheral attaching or anchoring flange 26a
on the intermediate component 14 fitting snugly, with a friction
fit, into the attaching or anchoring groove 25a in the body 15a of
the end component 14, and with the end flange 28a on the
intermediate component 14 abutting the internal end wall surface
17a of the end component 12, whereupon the parts are disposed as
shown in FIGS. 3 and 7 and with the electrical contact or terminal
post members 37 and 42 disposed in the internal cavity 16a in the
body 15a of the end component 12, as shown in FIGS. 3 and 7.
When the end components 11 and 12 and the intermediate components
13 and 14 are thus assembled, the new electrical connector unit 10
is ready for packaging, sale, shipment and use.
When it is desired to use the new electrical connector unit 10 as,
for example, in connecting a thermocouple to an electrical
instrument, or instrument panel, or the like, this may be
accomplished as follows:
Thus, a typical and conventional thermocouple unit is generally
indicated at 44 (FIG. 7) and includes a body or housing 45 in which
a pair of electrically conductive dissimilar electrically
conductive metallic members 46 are mounted, as is well known in the
art of thermocouples. Each of these electrically conductive,
metallic thermocouple members 46 has an inner end portion 47 which
is adapted to be attached, as by soldering (preferably using a
soldering gun of the pencil type) to a corresponding one of the
metallic thermocouple members 45 are suitably soldered or welded
together and to the end wall of the housing 45, as at 48 (FIG. 7).
An internally threaded clamping nut 49 is provided for threaded
attachment to the externally threaded split metallic ferrule 20 so
as to clamp the thermocouple unit 44 in position of use to and upon
the electrical connector unit 10 (FIG. 7).
An electrical conductor member 50 is shown in FIG. 7 and embodies a
pair of lead wires or conductor wires 50 which are adapted to be
connected to any desired electrical instrument, or instrument
panel. Each of these lead wires 50 has an inner end portion 52
which is adapted to be attached, as by soldering, to one of the
contact terminal members or posts 39 and 42. An internally threaded
clamping nut 53 is provided for threaded attachment to the
externally threaded split metallic ferrule 20a so as to clamp the
conductor member 50 and its lead wires 51 in position of use to and
upon the electrical connector unit 10 (FIG. 7).
A typical instrument panel is fragmentarily shown in FIGS. 8, 8A
and 9 of the drawings, wherein it is generally indicated at 54, and
has rows of spaced openings 55 therein for a reason which will be
pointed out presently. In order to attach a bank of typical
thermocouple units, as 44, to an instrument panel, as 54, by means
of the new electrical connector units 10, this may be accomplished
as follows: The end component 11 may be manually detached from the
intermediate component 13 and the (in use) inner end portion of the
thermocouple unit 44 inserted into the split metallic ferrule 20
with the inner end portions 47 of the electrically conductive
thermocouple members 46 of the thermocouple unit 44 inserted
through the metallic ferrule 20, and through the passage 18, and
suitably bent and attached, as by soldering, to the metallic
terminal contact members or posts 31 and 33 (FIG. 7). The end
component 11, and attached thermocouple unit 44 may then be
reassembled with the intermediate component 13 and the clamping nut
49 screwed into position on the split metallic ferrule 20 so as to
clamp the thermocouple unit 44 in assembled position on the
electrical connector unit 10.
Likewise, the end component 12 may be manually detached from the
intermediate component 14 and the body of the electrical conductor
member 50 inserted into the split metallic ferrule 20a with the
instrument lead wires 51 extended through the passage 18a and with
their inner end portions 52 suitably bent and attached, as by
soldering, to the contact terminal members or posts 39 and 42. An
internally threaded clamping nut 53 may then be secured in position
on the split metallic ferrule 20a so as to clamp the conductor
member 50 and the instrument lead wires 51 embodied therein to the
electrical connector unit 10, as shown in FIG. 7.
Thus, it will be noted that when in position of use the assembled
end components 12 and 14 and attached lead or conductor wires 50-51
are mounted at one side of the instrument panel 53 with the end
components 11 and 13 and attached thermocouple units 44 disposed at
the opposite side of the instrument panel 54, as shown in FIG.
8.
In order firmly to mount the electrical connector units 10 in
attached position on the instrument panel 54, a generally
rectangular-shaped clamping plate member 56 is provided in
association with each of the electrical connector units 10 and each
of the openings 55 in the instrument panel 54. As shown in FIGS. 8
and 8A, each of those clamping plate members 56 is provided with a
slot 57 which extends between the sides thereof, and each of these
slots has an inlet mouth or opening 58 at its outer end, the slot
56 forming a pair of spaced arms 59 in each of the clamping members
56.
In attaching the electrical connector units 10 and thermocouple
units 44 to the instrument panel 54 the intermediate components 14
are mounted in the openings 55 in the instrument panel 54 with one
surface of the flange 28a on each of the intermediate components 14
arranged generally flush with or projecting slightly below (as
shown in FIGS. 8 and 8A) the bottom surface 60 of the instrument
panel 54. The clamping plate members 56 are then manually slipped
into position of use along the (as shown) upper surface 61 of the
instrument panel 54 with the marginal edge portions of the clamping
plate members 56 which define the slots 57 therein engaging in the
peripheral grooves 62 which are formed in the intermediate
components 14 (FIGS. 2, 3 and 4), whereupon the clamping plate
members 56 are adhesively secured, as at 67 (FIG. 8A) to the upper
surface 61 of the instrument panel 54, by means of any suitable
adhesive, as shown in FIG. 8A.
Hence, to complete the mounting of the thermocouple units, as 44,
on the instrument panel 53, the assembled end components 11 and
attached intermediate components 13, with the thermocouple units 44
attached thereto, are attached in position of use upon the
instrument panel 54 by inserting the combination metallic conductor
and attaching members 34-35, which are carried by the intermediate
component 13, into the hollow female metallic conductor and
attaching members 36 which are carried by the intermediate
component members 14 (FIGS. 2 and 4) with the portions 34-35 of
each of the electrical conductor members 32-34-35 projecting into a
corresponding one of the female electrical conductor members 36-37
so as to provide a good electrical contact therewith while, at the
same time, the parts 38-39-40-41 and 30-46 attach the intermediate
components 13 and 14 in assembled and electrically conductive
relationship with each other, thereby completing the mounting of
the thermocouple units 44 in position of use on the instrument
panel 54.
Any one or all of the thermocouple units 44 may be readily detached
from the instrument panel 54 by manually separating the assembled
end components 11 and attached intermediate components 13, and
attached thermocouple units 44, from the assembled end components
12 and intermediate components 14. This operation is facilitated by
the fact that the latching engagement between the latching and male
contact head 40-41 on each of the members 38-39-40-41 and the
latching slots 46 in the hollow conductor and female latching
members 30 is such that when manual force is applied to the
assembled end components 11 and intermediate components 13 (and
attached thermocouple units 44) the walls of the hollow conductor
and female attaching members 30 will yield slightly, due to their
innate resiliency, to enable the combination latching and contact
flanges 41 on the heads 40 to be separated from the combination
latching and contact slots 46 in the conductor and female latching
members 30.
MODIFICATION OF FIGS. 12, 13 AND 14
A modified form of construction for holding the intermediate
components 13 and 14 in assembled and electrically conductive
relationship is illustrated in FIGS. 12, 13 and 14 of the drawings
and those parts thereof which are similar to, parts embodied in the
form of the invention illustrated in FIGS. 1 to 11, inclusive, have
been given the same reference numerals followed by the additional
and distinguishing reference character b,
Thus in the modification illustrated in FIGS. 12, 13 and 14 the
cooperating attaching and electrically conductive members
30-38-39-40-41 are eliminated and two pairs of cooperating metallic
attaching and electrically conductive members 32 b-34 b-35b and 36
b-39b and 43b are provided. These cooperating pairs of members 32
b-34 b-35 b-36 b-39 band 43 bare shaped and sized to fit tightly
and telescopically together, with a friction fit, so as to hold the
assembled intermediate components 13b and 14b in assembled and
electrically conductive relationship, as shown in FIG. 14.
MODIFICATION OF FIGS. 15 AND 16
Another modification of the invention is illustrated in FIGS. 15
and 16 of the drawings and those parts thereof which are similar or
correspond in construction, use and mode of operation to
corresponding parts in the form of the invention illustrated in
FIGS. 1 to 11, inclusive, have been given the same reference
numerals followed by the additional and distinguishing reference
character c.
The form of construction illustrated in FIGS. 15 and 16 is
substantially similar to that shown in FIGS. 1 to 11, inclusive,
but differs therefrom in that the clamping ferrules 20 and 20a and
attached clamping nuts 49 and 53 are eliminated and the body 15c of
each of the end components 11c and 12c is formed with an outer neck
flange 63 which has a centrally arranged opening 64 therein for the
passage of the lead-in conductor wires 51c and the thermocouple
members 46c -47c (FIG. 16).
MODIFICATION OF FIGS. 17 AND 18
A further modification of the invention is illustrated in FIGS. 17
and 18 of the drawings and those parts thereof which correspond in
construction, use and mode of operation to similar parts embodied
in the form of the invention illustrated in FIGS. 1 to 11,
inclusive, have been given similar reference numerals followed by
the additional and distinguishing reference character d.
The form of the invention illustrated in FIGS. 17 and 18 is
substantially similar to that shown in FIGS. 1 to 11, inclusive,
except that in this form of the invention a flexible, resilient,
strain-relieving ferrule 65, having a central longitudinally
extending opening 66 therein, is arranged within each of the split
externally threaded clamping ferrules 20d and the lead-in conductor
wires 51d and the thermocouple members 46 d-47d lead-in conductor
are inserted through these flexible, resilient, strain-relieving
ferrules 65 (FIGS. 17 and 18). In the use of the form of the
invention illustrated in FIGS. 17 and 18 internally threaded
metallic clamping nuts, as 49d and 53d, are threaded onto the
externally threaded metallic clamping ferrules 20d and thereby
firmly clamp the flexible, resilient ferrules 65 in position of use
within the externally threaded metallic clamping units 20d without
exerting any strain or pressure on the lead-in conductor wires 51d
or on the thermocouple members 46 d-47d .
The flexible, resilient ferrules 65 may be made of the same
material described hereinbefore as used in the bodies of the
components 11, 12, 13 and 14 and these flexible, resilient ferrules
65 are particularly useful in those instances in which the inside
diameter of the externally threaded clamping ferrules, as 20d , is
less than 5/16 inch. When so used the flexible, resilient ferrules
65 not only prevent strain on the lead-in conductor wires 51d and
on the thermocouple members 46d and 47d but they also prevent the
parts from turning and twisting out of proper position when in
use.
It will thus be seen from the foregoing description, considered in
conjunction with the accompanying drawings, that the present
invention provides new and improved electrical connector units for
their intended purposes, having the desirable advantages and
characteristics, and accomplishing their intended objects including
those hereinbefore pointed out and others which are inherent in the
invention.
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