U.S. patent number 3,599,387 [Application Number 04/812,274] was granted by the patent office on 1971-08-17 for form-fill-seal packaging apparatus and methods.
This patent grant is currently assigned to Packaging Frontiers, Inc.. Invention is credited to Robert C. James.
United States Patent |
3,599,387 |
James |
August 17, 1971 |
FORM-FILL-SEAL PACKAGING APPARATUS AND METHODS
Abstract
Packaging apparatus of the type in which a web of flexible
packaging material is formed into a tube around a mandrel, fed
downward off the lower end of the mandrel in package length
increments, and transversely sealed at package length intervals,
adapted to form tetrahedron-shaped packages, pillow-style packages,
three side seal pouches with or without gussets, and four side seal
pouches, and method of utilizing the apparatus for making such
packages.
Inventors: |
James; Robert C. (Sheboygan,
WI) |
Assignee: |
Packaging Frontiers, Inc.
(Sheboygan, WI)
|
Family
ID: |
25209083 |
Appl.
No.: |
04/812,274 |
Filed: |
April 1, 1969 |
Current U.S.
Class: |
53/451;
53/551 |
Current CPC
Class: |
B65B
51/303 (20130101) |
Current International
Class: |
B65B
51/26 (20060101); B65B 51/30 (20060101); B65b
009/08 (); B65b 051/30 () |
Field of
Search: |
;53/28,180,182,37,373
;93/82 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Condon; Theron E.
Assistant Examiner: Desmond; E. F.
Claims
What I claim is:
1. Packaging apparatus comprising a downwardly extending tubular
mandrel around which a continuous web of flexible packaging
material which is heat-sealable on one side is adapted to be formed
into a tube with the heat-sealable side of the web on the inside
and with the margins of the web in inside-face-to-inside-face
relation and projecting outward from the tube in a predetermined
plane, means for heat-sealing said margins together to form a
longitudinal seam for the tube in said plane, the tube being
adapted to be fed downward off the lower end of the mandrel in
single package length increments, heat-sealing means below the
lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals, and means for effecting positioning of the
transverse seal forming means relative to the longitudinal seam
forming means in a first position for forming packages wherein the
longitudinal seam extends along one face of the package and in a
second position for forming packages wherein the longitudinal seam
extends along one side of the package, said positioning means
maintaining said transverse seal forming means in said first
position throughout the formation of the packages wherein the
longitudinal seam extends along one face of the package, and
maintaining said transverse seal forming means in said second
position throughout the formation of the packages wherein the
longitudinal seam extends along one side of the package, and
wherein the transverse seal forming means comprises first and
second pairs of transverse heat sealers, the transverse heat
sealers of each pair being movable toward and away from each other
and said pairs being operable at right angles to one another, said
pairs being adapted to operate alternately on successive cycles for
making transverse seals across the tube below the lower end of the
mandrel with successive seals in different planes and alternate
seals in the same plane thereby to form tetrahedron-shaped
packages, one only of said pairs also being adapted for operation
on successive cycles thereby to form packages having transverse
seals at both ends in the same plane.
2. Packaging apparatus as set forth in claim 1 wherein said pairs
of transverse heat sealers are carried by a supporting member which
is rotatable about the axis of the mandrel to locate said
transverse heat sealers either in said first or said second
position, the plane of the longitudinal seam being oblique with
respect to the plane of the transverse seals formed by the
transverse heat sealers in the first position, and coplanar with
the plane of the transverse seal formed by said one pair of
transverse heat sealers in the second position.
3. Packaging apparatus as set forth in claim 2 wherein the
transverse heat sealers are operable in a fixed plane below the
lower end of the mandrel.
4. Packaging apparatus as set forth in claim 3 wherein the
longitudinal seam forming means comprises a pair of longitudinal
heat sealers reciprocable up and down parallel to the mandrel in
single package length increment strokes and movable into and out of
engagement with said margins for sealing said margins together to
form a longitudinal tube seam and intermittently to feed the tube
downward off the lower end of the mandrel in said single package
length increments on downstrokes thereof, and wherein the
transverse heat sealers are operable during dwells of the tube
between downstrokes.
5. Packaging apparatus comprising a downwardly extending tubular
mandrel around which a continuous web of flexible packaging
material which is heat-sealable on one side is adapted to be formed
into a tube with the heat-sealable side of the web on the inside
and with the margins of the web in inside-face-to-inside-face
relation and projecting outward from the tube in a predetermined
plane, means for heat-sealing said margins together to form a
longitudinal seam for the tube in said plane, the tube being
adapted to be fed downward off the lower end of the mandrel in
single package length increments, heat-sealing means below the
lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals, and means for effecting positioning of the
transverse seal forming means relative to the longitudinal seam
forming means in a first position for forming packages wherein the
longitudinal seam extends along one face of the package and in a
second position for forming packages wherein the longitudinal seam
extends along one side of the package, said positioning means
maintaining said transverse seal forming means in said first
position throughout the formation of the packages wherein the
longitudinal seam extends along one face of the package, and
maintaining said transverse seal forming means in said second
position throughout the formation of the packages wherein the
longitudinal seam extends along one side of the package, and
wherein, with transverse seal forming means in its said second
position, means is provided for forming a gusset in the tube
diametrically opposite the longitudinal seam, for forming three
side seal gussetted pouches.
6. Packaging apparatus as set forth in claim 5 wherein said gusset
forming means comprises a longitudinal groove in the mandrel in the
plane of the longitudinal seam and diametrically opposite the
latter and means for tucking the material of the tube into the
groove.
7. Packaging apparatus comprising a downwardly extending tubular
mandrel around which a continuous web of flexible packaging
material which is heat-sealable on one side is adapted to be formed
into a tube with the heat-sealable side of the web on the inside
and with the margins of the web in inside-face-to-inside-face
relation and projecting outward from the tube in a predetermined
plane, means for heat-sealing said margins together to form a
longitudinal seam for the tube in said plane, the tube being
adapted to be fed downward off the lower end of the mandrel in
single package length increments, heat-sealing means below the
lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals, and means for effecting positioning of the
transverse seal forming means relative to the longitudinal seam
forming means in a first position for forming packages wherein the
longitudinal seam extends along one face of the package and in a
second position for forming packages wherein the longitudinal seam
extends along one side of the package, said positioning means
maintaining said transverse seal forming means in said first
position throughout the formation of the packages wherein the
longitudinal seam extends along one face of the package, and
maintaining said transverse seal forming means in said second
position throughout the formation of the packages wherein the
longitudinal seam extends along one side of the package wherein,
with the transverse seal forming means in its said second position,
means is provided for forming the tube with a longitudinal fin
comprising two longitudinal portions of the tube integrally joined
along an outer edge fold extending radially outward from the tube
in the plane of the longitudinal seam and diametrically opposite
the latter, wherein means is provided for heat-sealing together the
portions of the tube constituting the fin in
inside-face-to-inside-face relation, for forming four side seal
pouches, and wherein the means for forming the folded fin comprises
an external longitudinal rib on the mandrel, the fin projecting
beyond the rib, and means for heat-sealing together the portions of
the tube constituting the fin operable conjointly with the
longitudinal seam forming means and located on the side of the
mandrel opposite therefrom and spaced outward from the rib.
8. Packaging apparatus as set forth in claim 7 further comprising a
pair of part-circular guides extending around the mandrel from
adjacent the longitudinal seam to adjacent the rib and spaced
outward from the mandrel for travel of the tube between the guides
and the mandrel.
9. Packaging apparatus comprising a downwardly extending tubular
mandrel around which a continuous web of flexible packaging
material which is heat-sealable on one side is adapted to be formed
into a tube with the heat-sealable side of the web on the inside
and with the margins of the web in inside-face-to-inside-face
relation and projecting outward from the tube in a predetermined
plane, means for heat-sealing said margins together to form a
longitudinal seam for the tube in said plane, the tube being
adapted to be fed downward off the lower end of the mandrel in
single package length increments, heat-sealing means below the
lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals in the plane of the longitudinal seam, and means
for forming a gusset in the tube diametrically opposite the
longitudinal seam, for forming three side seal gussetted
pouches.
10. Packaging apparatus as set forth in claim 9 wherein said gusset
forming means comprises a longitudinal groove in the mandrel in the
plane of the longitudinal seam and diametrically opposite the
latter and means for tucking the material of the tube into the
groove.
11. Packaging apparatus comprising a downwardly extending tubular
mandrel around which a continuous web of flexible packaging
material which is heat-sealable on one side is adapted to be formed
into a tube with the heat-sealable side of the web on the inside
and with the margins of the web in inside-face-to-inside-face
relation and projecting outward from the tube in a predetermined
plane, means for heat-sealing said margins together to form a
longitudinal seam for the tube in said plane, the tube being
adapted to be fed downward off the lower end of the mandrel in
single package length increments, heat-sealing means below the
lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals in the plane of the longitudinal seam, means for
forming the tube with a longitudinal fin comprising two
longitudinal portions of the tube integrally joined along an outer
edge fold extending radially outward from the tube in the plane of
the longitudinal seam and diametrically opposite the latter, and
means for heat-sealing together the portions of the tube
constituting the fin in inside-face-to-inside-face relation, for
forming four side seal pouches, and wherein the means for forming
the folded fin comprises an external longitudinal rib on the
mandrel, the fin projecting beyond the rib, and the means for
heat-sealing together the portions of the tube constituting the fin
is operable conjointly with the longitudinal seam forming means and
located on the side of the mandrel opposite therefrom and spaced
outward from the rib.
12. Packaging apparatus as set forth in claim 11 further comprising
a pair of part-circular guides extending around the mandrel from
adjacent the longitudinal seam to adjacent the rib and spaced
outward from the mandrel for travel of the tube between the guides
and the mandrel.
13. The method of making different styles of packages utilizing
apparatus of the type comprising a downwardly extending tubular
mandrel around which a continuous web of flexible packaging
material which is heat-sealable on one side is adapted to be formed
into a tube with the heat-sealable side of the web on the inside
and with the margins of the web in inside-face-to-inside-face
relation and projecting outward from the tube in a predetermined
plane, means for heat-sealing said margins together to form a
longitudinal seam for the tube in said plane, the tube being
adapted to be fed downward off the lower end of the mandrel in
single package length increments, and heat-sealing means below the
lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals, said method comprising positioning the transverse
seal forming means relative to the longitudinal seam forming means
in a first position and maintaining it in said first position for
forming packages wherein the longitudinal seam extends along one
face of the package, and positioning the transverse seal forming
means relative to the longitudinal seal forming means in a second
position and maintaining it in said second position for forming
packages wherein the longitudinal seam extends along one side of
the package, and including the step of forming a gusset in the tube
diametrically opposite the longitudinal seam with the transverse
seal forming means in its said second position, for forming three
side seal gussetted pouches.
14. The method of making different styles of packages utilizing
apparatus of the type comprising a downwardly extending tubular
mandrel around which a continuous web of flexible packaging
material which is heat-sealable on one side is adapted to be formed
into a tube with the heat-sealable side of the web on the inside
and with the margins of the web in inside-face-to-inside-face
relation and projecting outward from the tube in a predetermined
plane, means for heat-sealing said margins together to form a
longitudinal seam for the tube in said plane, the tube being
adapted to be fed downward off the lower end of the mandrel in
single package length increments, and heat-sealing means below the
lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals, said method comprising positioning the transverse
seal forming means relative to the longitudinal seam forming means
in a first position and maintaining it in said first position for
forming packages wherein the longitudinal seam extends along one
face of the package, and positioning the transverse seal forming
means relative to the longitudinal seal forming means in a second
position and maintaining it in said second position for forming
packages wherein the longitudinal seam extends along one side of
the package, and including the steps of forming the tube with a
longitudinal fin comprising two longitudinal portions of the tube
integrally joined along an outer edge fold extending radially
outward from the tube in the plane of the longitudinal seam and
diametrically opposite the latter with the transverse seal forming
means in its said second position, and heat-sealing together the
portions of the tube constituting the fin in
inside-face-to-inside-face relation, for forming four side seal
pouches.
15. Packaging apparatus comprising means for forming a continuous
web of flexible packaging material which is heat-sealable on one
side into a tube with the heat-sealable side of the web on the
inside and with the margins of the web in
inside-face-to-inside-face relation and projecting outward from the
tube in a predetermined plane, means for heat-sealing said margins
together to form a longitudinal seam for the tube in said plane,
the tube being adapted to be fed downward in increments for forming
packages therefrom, heat-sealing means below said tube-forming and
longitudinal seam forming means comprising heat-sealer jaws for
forming transverse inside-face-to-inside-face package end seals
across the tube at package length intervals, said jaws being
operable to form successive end seals in different planes and
alternate seals in the same plane for forming tetrahedron-shaped
packages, and alternatively operable to form successive seals in
the same plane for forming pillow style packages and three-side
seal and four-side seal pouches, and means for positioning the jaws
relative to the longitudinal seam forming means in a position for
forming tetrahedron-shaped packages with the longitudinal seam of
each package having its ends located intermediate the ends of the
end seals and traversing two of the four triangular sides thereof,
or in a position for forming pillow style packages with the
longitudinal seam of each such package extending along one face
thereof, or a position for forming three-side seal or four-side
seal pouches with the longitudinal seam extending along one side of
each such pouch, said positioning means maintaining the jaws
forming the pillow package end seals in position to form these
seals in a vertical plane oblique to the vertical plane of the
longitudinal seam, and maintaining the jaws forming the pouch end
seals in position to form these seals in the same vertical plane as
the vertical plane of the longitudinal seam.
Description
BACKGROUND OF THE INVENTION
This invention relates to form-fill-seal packaging apparatus and
methods, and more particularly to apparatus and methods of this
class for making packages from a continuous web of flexible
packaging material by forming the web into a tube and making
transverse seals across the tube at package length intervals.
The invention relates more specifically to packaging apparatus of
the type shown in the coassigned U.S. Pat. No. 3,221,469, issued
Dec. 7, 1965, involving improvements thereover, said patent being
incorporated herein by reference. Said patent shows a machine which
is adapted to make tetrahedron-shaped packages, i.e., a package in
which the end seals lie in planes generally at right angles to one
another, and more particularly a tetrahedron-shaped package having
an inside-face-to-inside-face longitudinal seam with this seam
having its ends located intermediate the ends of the end seals, and
also to make so-called pillow-style packages, i.e., a package in
which both end seals lie in the same plane and the longitudinal
seam has its ends located between the ends of the end seals and
extends along one face of the package intermediate the sides of the
package. While this machine has been satisfactory insofar as its
production of these two types of package is concerned, its
capability has been limited to production of these two types only,
whereas certain packagers may desire a machine capable of producing
a greater variety of packages, such as a so-called three side seal
pouch, i.e., a pouch-type package having seals on three sides, with
or without a gusset on the fourth side, and a so-called four side
seal pouch, i.e., a pouch-type package having seals on all four
sides.
SUMMARY OF THE INVENTION
Accordingly, among the several objects of this invention may be
noted the provision of packaging apparatus and methods of
utilization thereof for producing a relatively wide variety of
package styles, including such styles as above mentioned; and the
provision of such apparatus and methods based on the machine shown
in the aforesaid U.S. Pat. No. 3,221,469 and its operation, but
improved in respect to being capable of making three side seal
pouches, with or without a gusset, and four side seal pouches, as
well as tetrahedron-shaped packages and pillow-style packages.
Generally, packaging apparatus of this invention comprises a
downwardly extending tubular mandrel around which a continuous web
of flexible packaging material which is heat-sealable on one side
is adapted to be formed into a tube with the heat-sealable side of
the web on the inside and with the margins of the web in
inside-face-to-inside-face relation and projecting outward from the
tube in a predetermined plane, means for heat-sealing said margins
together to form a longitudinal seam for the tube in said plane,
the tube being adapted to be fed downward off the lower end of the
mandrel in single package length increments, heat-sealing means
below the lower end of the mandrel for forming transverse
inside-face-to-inside-face seals across the mandrel at package
length intervals, and means for effecting positioning of the
transverse seal forming means relative to the longitudinal seam
forming means in a first position for forming packages wherein the
longitudinal seam extends along one face of the package and in a
second position for forming packages wherein the longitudinal seam
extends along one side of the package. The alternate positioning of
the transverse seal forming means enables production of the various
styles of packages mentioned above, certain adjuncts being provided
for production of gussetted three side seal pouches and four side
seal pouches, as will appear. Other objects and features will be in
part apparent and in part pointed out hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a generally diagrammatic view of the setup of the
apparatus for making either tetrahedron-shaped packages or
pillow-style packages;
FIG. 2 is a view showing a tetrahedron-shaped package made by the
apparatus;
FIG. 3 is a view showing a pillow-style package made by the
apparatus;
FIG. 4 is a view corresponding to FIG. 6 of the referenced U.S.
Pat. No. 3,221,469 showing how the apparatus is modified and set up
for making three side seal or four side seal pouches;
FIG. 5 is a generally diagrammatic view showing the FIG. 4 setup
for making ungussetted three side seal pouches;
FIG. 6 is a view showing an ungussetted three side seal pouch made
by the apparatus;
FIG. 7 is a generally diagrammatic view showing a modification for
making three side seal gussetted pouches; FIG. 8 is a view showing
a gussetted three side seal pouch made by the apparatus of FIG.
7;
FIG. 9 is a generally diagrammatic view showing a modification for
making four side seal pouches; and
FIG. 10 is a view showing a four side seal pouch made by the FIG. 9
apparatus.
Corresponding reference characters indicate corresponding parts
throughout the several views of the drawings.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring first to U.S. Pat. No 3,221,469, there is shown a machine
which is adapted to form tetrahedron-shaped packages and
pillow-style packages, and which comprises a downwardly extending
tubular mandrel 1 around which a continuous web W of flexible
packaging material which is heat-sealable on one side as indicated
at S is adapted to be formed into a tube T with the heat-sealable
side S of the web on the inside. The web W is formed into the tube
T around the mandrel with the side margins of the web in
inside-face-to-inside-face relation and projecting outward from the
tube in a predetermined plane, shown as being determined by presser
rolls 85. At 3A and 3B are indicated a pair of vertically
positioned heat-sealing bars for heat-sealing the side margins of
the web together to form a longitudinal tube seam L. These bars,
which may be referred to as the longitudinal seam sealing bars or
side sealers, are adapted to move laterally inward and outward and
also vertically upward and downward, as indicated by the arrows in
FIGS. 21--23 of said patent. They are carried by a carriage
indicated at 45 which is mounted for vertical reciprocation through
a package length interval stroke (which may be varied for making
packages of different length). The bars 3A and 3B are brought
together to clamp and seal the side margins, then move downward to
feed tube T downward a package length increment, then open, and
return upward to clamp and seal the side margins again and initiate
downward feed of the tube T through another package length
increment. As the side sealers 3A and 3B return upward, the tube
dwells for an interval until the bars reach the top of their stroke
and clamp the side margins.
Below the lower end of the mandrel 1 there is a first pair of
sealing heads 5A and 5B operating in a fixed horizontal plane below
the lower end of the mandrel for making package end seals E1
transversely across the tube 1, and a second pair of sealing heads
5C and 5D operating in the same fixed horizontal plane, but at
right angles to end sealers 5A and 5B, for making package seals E2
transversely across the tube in a plane at right angles to the
plane of end seals E1, thus enabling the forming of
tetrahedron-shaped packages. The operation of forming
tetrahedron-shaped packages involves downward feed of the tube T in
package length increments, with a dwell of the tube between
successive downstrokes, and alternate operation of the first and
second pairs of end sealing heads during the dwell intervals so
that successive seals are in planes at right angles and alternate
seals are in the same plane.
As shown in said patent, the longitudinal tube seam L is formed in
a predetermined vertical plane which is diagonal with respect to
the planes of the transverse or end seals E1 and E2. In this
regard, the first pair of sealing heads 5A and 5B and the second
pair of sealing heads 5C and 5D, which are operated by air
cylinders 195A--D, are carried by a circular plate 59 mounted in an
opening 55 in a table 13, this plate 59 having a square central
opening 61. As will be seen best in FIG. 6 of said patent, the
plate 59 is disposed so that the plane of the longitudinal tube
seam L is in a diagonal vertical plane of the square opening 61.
This orientation results in the longitudinal seam of the
tetrahedron-shaped packages formed by the machine having its ends
located intermediate the ends of the package end seals and
traversing two of the four triangular sides of the package.
Also as shown in said patent, the machine is adapted to make
pillow-style packages by leaving a switch 577 open so that only one
pair of sealers, e.g., pair 5A and 5B, is actuated on successive
cycles (instead of having pairs 5A,B and 5C,D operate alternately
on successive cycles). With plate 59 disposed as shown in said
patent, this produces pillow-style packages, i.e., a package having
end seals in the same plane and a longitudinal seam having its ends
located intermediate the ends of the end seals and extending
lengthwise on one only of the two faces of the package.
FIG. 1 of this application shows the orientation of the
longitudinal tube seam sealer bars 3A and 3B and the end sealers
5A, 5B, 5C and 5D for the production of tetrahedron-shaped packages
or pillow-style packages, as above noted; FIG. 2 shows a
tetrahedron-shaped package P1 so produced; and FIG. 3 shows a
pillow-style package P2 so produced. The tetrahedron-shaped package
P1 has end seals E1 and E2 in planes at right angles to one
another, and the longitudinal seam L has its ends located
intermediate the ends of end seals E1 and E2 and crosses over two
triangular sides of the package. The pillow-style package P2 has
end seals E1 and E2 in the same plane, and the longitudinal seam L
has its ends located intermediate the ends of these end seals and
extending lengthwise of the package on one of the two faces of the
package. As shown in FIG. 3, the longitudinal seam L lies between
the longitudinal center line and one side of the package (the right
side, as illustrated).
In accordance with this invention, the machine shown in said U.S.
Patent No. 3,221,469 is modified in a most simple and efficient
manner to enable it to form a wider variety of package styles than
the tetrahedron-shaped package and the pillow-style package, the
additional styles including three side seal pouches and four side
seal pouches, as will appear, and also to provide for variation in
the location of the longitudinal seam of the pillow-style package.
The modification, as illustrated, involves the mounting of the
circular plate 59 on table 13 with provision for rotation of the
plate 59 on its vertical axis (which is coincident with the axis of
the mandrel 1) between its position shown in FIG. 6 of said U.S.
patent (wherein the end sealers 5A--D are positioned diagonally
with respect to the vertical plane of the longitudinal seam L) and
the position shown in FIGS. 4 and 5 wherein end sealers 5A and 5B
are parallel to the vertical plane of the longitudinal seam L on
opposite sides of this plane. In this regard, it is to be noted
that end sealers 5A and 5B are those which are made to operate on
successive cycles by leaving switch 577 open. To enable this
rotation of plate 59, flexible air line connections as indicated at
701 in FIG. 4 are provided, permitting rotation of plate 59 through
an angle of 45.degree. on its vertical axis. Also, as shown in FIG.
4, the plate 59 may be formed with gear teeth around its periphery
as indicated at 703, and rotated by means of a worm such as
indicated at 705, an index mark 707 being provided on the plate
readable in conjunction with angle markings 709 on the table 13.
Variation in the location of the longitudinal seam L of the
pillow-style package P2 may be accomplished by positioning the end
sealers 5A and 5B at any of various angles between their FIG. 1 and
their FIG. 5 positions.
By positioning the end sealers as shown in FIGS. 4 and 5 of this
application, and by providing for operation only of end sealers 5A
and 5B on successive cycles (end sealers 5C and 5D remaining out of
operation), the machine is adapted to form ungussetted three side
seal pouches such as indicated at P3 in FIG. 6 of this application,
having end seals E1 and E2 in the same plane constituting two side
seals and a third side seal constituted by the longitudinal seam L,
the fourth side being a simple fold.
FIG. 7 illustrates a modification of the setup of FIGS. 4 and 5 for
making gussetted three side seal pouches, involving the provision
of means for forming a gusset in the tube T diametrically opposite
the longitudinal seam L. As shown, this more specifically involves
the use of a mandrel 1a having a longitudinal groove 711 in the
plane of the longitudinal seam L and diametrically opposite the
latter, and means such as a finger 713 for tucking the material of
the tube T into the groove to form a gusset 715. In this regard, it
will be observed from said U.S. Pat. No. 3,221,469 that the mandrel
1 is readily removable and replaceable, enabling its replacement by
mandrel 1a. It will be understood that web W which is formed into
the tube T with the gusset has a width in excess of the
circumference of the mandrel by the amount needed for the
longitudinal seam and the gusset. FIG. 8 shows a gussetted three
side seal pouch P4 made using the grooved mandrel 1a and the finger
713. This is basically the same as the package P3 except that it
has the gusset or intuck 715 along its fourth side (i.e., its
unsealed side).
FIG. 9 of this application illustrates a modification of the setup
of FIGS. 4 and 5 of this application to make a four side seal
pouch, and FIG. 10 illustrates the resultant pouch, which is
designated P5. This involves the provision of means for forming the
tube T with a longitudinal fin 717 constituted by two portions 719
of the material of the tube integrally joined along an outer edge
fold 721 extending radially outward from the tube in the plane of
the longitudinal seam L diametrically opposite the latter, and the
further provision of means for heat-sealing together portions 719
in inside-face-to-inside-face relation. More particularly, it
involves the use of a mandrel 1b in place of the mandrel 1 (or 1a)
, this mandrel 1b having an external longitudinal rib 723 and
guides 725 constituting the means for forming the fin. The rib 723
is located in the plane of the longitudinal seam L and
diametrically opposite the latter. Guides 725 are of part-circular
cross section, one extending around one side of the mandrel from
adjacent one side of the longitudinal seam L to adjacent one side
of the rib, and the other extending around the other side of the
mandrel from adjacent the other side of the longitudinal seam to
adjacent the other side of the rib. The guides are spaced outward
from the mandrel a distance slightly greater than the thickness of
the web W from which the tube T is formed for travel of the tube
between the guides and the mandrel, with the seam L projecting out
from between the guides at one side and fin 717 projecting out from
between the guides at the opposite side. The rib projects from the
mandrel only a small distance, and the fin is dimensioned to
project outward beyond the rib a considerable distance. The web W
which is formed into the tube T with the fin has a width in excess
of the circumference of the mandrel by the amount needed for the
longitudinal seam and the fin.
The means for heat-sealing together portions 719 of fin 717 in
inside-face-to-inside-face relation comprises a second set of side
sealer bars 3C and 3D operable conjointly with the longitudinal
seam forming bars 3A and 3B. Bars 3C and 3D are located in the
opposite side of the mandrel 1b from bars 3A and 3B and spaced
outward from rib 223 in position for flattening and sealing
together portions 719 of the fin 717 outward of the rib. As shown
in FIG. 9 by way of illustration, bars 3C and 3D may be mounted on
yokes 727 secured to bars 3A and 3B and straddling the mandrel 1B.
These yokes may be removably secured to bars 3A and 3B in any
suitable manner.
In the operation of the apparatus as shown in FIG. 9, bars 3A and
3B form the longitudinal seal L and bars 3C and 3D conjointly form
a fin seal diametrically opposite the longitudinal seal. End
sealers 5A and 5B operate on each cycle to form end seals E1 and E2
in the same plane and the resultant package is a four side seal
pouch such as indicated at P5 in FIG. 10 wherein end seals E1 and
E2 constitute two of the four sealed sides, the longitudinal seam L
constitutes a third side, and the fin seal, designated 717a,
constitutes the fourth side.
In view of the above, it will be seen that the several objects of
the invention are achieved and other advantageous results
attained.
As various changes could be made in the above constructions and
methods without departing from the scope of the invention, it is
intended that all matter contained in the above description or
shown in the accompanying drawings shall be interpreted as
illustrative and not in a limiting sense.
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