U.S. patent number 3,596,609 [Application Number 04/857,269] was granted by the patent office on 1971-08-03 for rapid discharge hopper car door actuator.
This patent grant is currently assigned to Ortner Freight Car Company. Invention is credited to Norman S. Adams, Robert C. Ortner.
United States Patent |
3,596,609 |
Ortner , et al. |
August 3, 1971 |
RAPID DISCHARGE HOPPER CAR DOOR ACTUATOR
Abstract
Door-actuating means for use in a hopper car of the type having
a plurality of hopper doors arranged in opposing pairs and
swingable between a downwardly depending open position and a closed
position wherein their bottom edges meet in abutting relationship.
The hopper doors have portions capable of being flexed inwardly
relative to the normal plane of the door. The operating means for
the doors being capable of fine adjustment so as to effect flexure
of the doors as they swing from their closed to their open
positions. The bottom edges of the doors are provided with sealing
means which will not obstruct the discharge of material from the
hopper car during the unloading process.
Inventors: |
Ortner; Robert C. (Cincinnati,
OH), Adams; Norman S. (Maderia, OH) |
Assignee: |
Ortner Freight Car Company
(Cincinnati, OH)
|
Family
ID: |
25325599 |
Appl.
No.: |
04/857,269 |
Filed: |
August 13, 1969 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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546722 |
May 2, 1966 |
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Current U.S.
Class: |
105/250; 105/253;
105/304; 384/255; 105/240; 105/280; 105/311.1; 403/108 |
Current CPC
Class: |
B61D
7/26 (20130101); Y10T 403/32459 (20150115) |
Current International
Class: |
B61D
7/00 (20060101); B61D 7/26 (20060101); B61d
007/18 (); B61d 007/22 (); B61d 007/28 () |
Field of
Search: |
;64/24,31
;105/240,241R,250,253,280,255,282R,282A,282P,290,299,304,311R,424
;280/96.1 ;287/58R,64,65,13R ;308/62 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: La Point; Arthur L.
Assistant Examiner: Beltran; Howard
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATIONS
This is a continuation-in-part application of the copending
application by the same inventors, Ser. No. 546,722, filed May 2,
1966, now abandoned and entitled RAPID DISCHARGE HOPPER CAR DOOR
ACTUATOR.
Claims
We claim:
1. In a hopper car of the type having a bottom comprising at least
one discharge opening closed by at least one hopper door hingedly
secured to said hopper car and swingable between a closed position
and a downwardly depending open position, said hopper door having
at least one planar portion capable of being flexed between a
normal planar condition and an inwardly distorted position,
door-actuating means operative to move said door between said
closed and open positions and adapted to impart a double-acting
flex to said planar portion from said planar condition to said
inwardly distorted condition and back to said planar condition as
said door moves from said closed to said open position.
2. For use in a hopper car of the type having a bottom comprising
at least one discharge opening closed by a plurality of hopper
doors arranged in opposing relationship and hingedly secured at
their top edge to door-supporting members extending transversely of
the hopper car, said doors being swingable between a downwardly
depending open position and a closed position in which their bottom
edges meet in abutting relationship, said hopper doors each having
one planar portion capable of being flexed between a normal planar
condition and an inwardly distorted condition, a plurality of
door-actuating means operative to move said doors between their
open and closed position, each of said door-actuating means
comprising a shaft underlying one of said door-supporting members
and extending transversely of said hopper car, at least one door
lever fixedly secured to said shaft, said door lever having at
least one door-actuating arm projecting in the direction of the
adjacent hopper door, an adjustable link member pivotally connected
at one end to the projecting end of said door lever arm and
pivotally connected at its opposite end to said flexible portion of
said adjacent hopper door, said door lever being rotatable by said
shaft to move the hopper door between its open and closed
positions, said door lever arm and said adjustable link pivoting
relative to each other through a dead center position and between a
door-open position and a beyond dead center door-closed position,
said adjustable link being axially adjustable to vary its length so
that the length of said link will be sufficient to exert a positive
force on said portion of said hopper door effective to flex said
portion from said planar condition to said inwardly distorted
condition and back to said planar condition as said door lever arm
and link move through said dead center position.
3. The structure claimed in claim 2 wherein said link comprises a
link stem and a pair of link plates, said link stem having a
forward end, a rearward end and sides, the forward end being
pivotally affixed to said flexible portion of said hopper door, the
rearward end of said stem having a set of teeth on each side
thereof, each of said link plates having a forward end, a rearward
end, and sides, one of said sides adjacent said forward end having
a plurality of teeth, said link plates being removably affixed to
the sides of said link stem with said link plate teeth engaging
said link stem teeth, the rear ends of said link plates being
pivotally connected to said door lever arm.
4. The structure claimed in claim 2 including an actuating beam
extending longitudinally of said hopper car, a push rod pivotally
connected to said beam, said push rod having an elongated slot
therein with a trailing end and a forward end, a center lever
having an end nonrotatively affixed to said shaft, the opposite end
of said center lever having a pin slidably engaged in said push rod
slot, said beam being slidable in one direction longitudinally of
said hopper car so as to cause said center lever pin to be engaged
by the forward end of said push rod slot to cause said center
lever, said shaft and said door lever to move said hopper door from
the closed to the open position, said beam being slidable in the
opposite direction longitudinally of said car, whereby said center
lever pin is engaged by the trailing end of said push rod slot
causing said center lever, said shaft and said door lever to rotate
in the opposite direction to close said door, said center lever pin
being adjustable through a range of positions with respect to the
end of the center lever whereby the engagement of the center lever
pin by the trailing end and the forward end of said push rod slot
may be varied.
5. The structure claimed in claim 4 wherein said center lever pin
is eccentrically mounted with respect to a splined adjustment
member selectively engageable in a correspondingly configured
socket in said center lever.
6. The structure claimed in claim 4 including means for moving said
actuating beam, said means including a cylinder, a piston and a
piston rod in association with said cylinder, means for connecting
said piston rod to said actuating beam, a source of fluid medium
under pressure, said piston and piston rod being actuated by the
introduction of said pressurized fluid medium into said cylinder,
and means for controlling the said introduction of said pressurized
fluid medium.
7. The structure claimed in claim 4 including means for moving said
actuating beam, said means including a drive shaft and gear means
operatively connected to said drive shaft and said actuating beam
for converting rotary movement of said drive shaft into axial
movement of said beam, and releasable means operative to lock said
drive shaft against rotation.
8. The structure claimed in claim 7 wherein said drive shaft
extends transversely of said hopper car and has an outwardly
projecting end configured to receive a shaft-rotating element, and
wherein the releasable means for locking said shaft against
rotation comprises a lever arm pivotally mounted on said hopper car
and movable from an inoperative position to an operative position
in which said arm engages the configured end of said shaft.
9. The structure claimed in claim 8 including means operatively
connected to said drive means for indicating whether said actuating
beam is in the door-open or door-closed position.
10. In a hopper car of the type having sidewalls, end walls and a
bottom comprising at least one discharge opening closed by a
plurality of hopper doors arranged in opposing relationship and
hingedly secured to door-supporting members extending between said
sidewalls, certain of said door-supporting members having two doors
hingedly affixed thereto, the remaining supporting members having a
single door affixed thereto, said doors being swingable between a
downwardly depending fully open position and a closed position
wherein edge portions of opposing pairs of said doors abut each
other and form a seal therebetween, said hopper doors each having
at least one planar portion capable of being flexed between its
normal planar condition and an inwardly distorted condition,
door-actuating means for moving said hopper doors from said open
position to said closed position, for locking said doors in said
closed position and for releasing said doors from said closed and
locked position whereby they will drop to said open position, said
door-actuating means comprising a plurality of shafts extending
transversely of said hopper car, one of said shafts being located
below each of said door-supporting members, a door lever affixed to
each end of each of said shafts, each of said door levers, affixed
to those of said shafts located beneath said supporting members
having two doors hingedly affixed thereto, having two
door-actuating arms, each of said door levers affixed to the
remaining ones of said shafts having one door-actuating arm, a link
pivotally affixed to each of said door-actuating arms and said
flexible portion of an adjacent hopper door, said door levers being
rotatable by said shafts between a first position wherein said
doors are in said closed position and a second position wherein
said doors are released, stop means positioned to contact said door
levers to establish said first position, said door levers and said
attached links having a dead center position, said door levers and
said attached links lying to one side of said dead center position
when said door levers are in said first position, whereby said
hopper doors are biased to said closed position, and to the other
side of said dead center position when said door levers are in said
second position, whereby said hopper doors are biased to said open
position, said door lever arms and said attached links having an
effective length when in said dead center position sufficient to
cause said flexible portions of said hopper doors to flex from said
planar condition to said inwardly distorted condition and back to
said planar condition when said door levers are rotated from said
first to said second positions, and means for rotating said
shafts.
11. The structure claimed in claim 10 including adjustment means
for varying the effective combined lengths of said lever arms and
said attached links.
12. The structure claimed in claim 10 wherein said seal-forming
edge portion of a first door of each of said opposing pairs is
coplanar with said first door, said seal-forming edge portion of a
second door of each opposing pair being turned beneath and
rearwardly of said second door, said edge portion of said second
door overlying and abutting said edge portion of said first door
when said first and second doors are in said closed position.
13. The structure claimed in claim 10 including bristle means on
said seal forming edges of said opposing pairs of hopper doors,
said bristle means of said adjacent edge portions being in
interdigitated relationship when said doors are in said closed
position, whereby to form said seal.
14. The structure claimed in claim 10 including bristle means
affixed to one of said adjacent edge portions of each of said
opposing pairs of doors, said bristle means being contacted and
distorted by the other of said adjacent edges of each of said pairs
of doors when said doors are in said closed position.
15. The structure claimed in claim 10 wherein said means for
rotating said shafts comprises an actuating beam extending
longitudinally of said hopper car, a plurality of push rods
pivotally affixed to said beam, each of said push rods having a
slot with a trailing end and a forward end, a plurality of center
levers, each of said center levers having an end nonrotatively
affixed to one of said shafts, the opposite end of each of said
center levers having a pin slidably engaged in one of said push rod
slots; said beam being slidable in one direction longitudinally of
said car whereby said center lever pins are engaged by the forward
ends of said push rod slots causing said center levers, said shaft
and said door levers to rotate to said second position, said beam
being slidable in an opposite direction longitudinally of said car
whereby said center lever pins are engaged by the trailing end of
said push rod slots causing said center levers, said shafts and
said door levers to rotate to said first position, said center
lever pins being adjustable through a range of positions with
respect to the ends of their respective center levers whereby the
engagement of the center lever pins by the trailing ends and the
forward ends of their cooperating push rod slots may be finely
adjusted, and means for sliding said beam.
16. The structure claimed in claim 15 wherein each of said links
comprises a link stem and a pair of link plates, said link stem
having a forward end, a rearward end and sides, the forward end
being pivotally affixed to said flexible portion of one of said
hopper doors, the rearward end of said stem having a set of teeth
on each side thereof, each of said link plates having a forward
end, a rearward end, and sides, one of said sides adjacent said
forward end having a plurality of teeth, said link plates being
removably affixed to the sides of said link stem with said link
plate teeth engaging said link stem teeth, whereby the effective
length of the link stem can be adjusted to insure said flexure of
said flexible portion of said hopper door, said rear ends of said
link plates being pivotally affixed to one of said door lever
arms.
17. The structure claimed in claim 15 including a splined
adjustment member in association with each of said center levers,
each of said center levers having a perforation configured to
receive said splined adjustment member in a plurality of selected
positions, each of said center lever pins being eccentrically
mounted with respect to one of said splined adjustment members.
18. The structure claimed in claim 15 including means for sliding
said actuating beam in said longitudinal directions, said means
comprising a main drive shaft extending transversely of said hopper
car and operatively connected to a geared speed reducer means, said
speed reducer means having a shaft parallel to said main drive
shaft, a first sprocket at one end of said speed reducer shaft, a
third shaft parallel to said main shaft and said reducer shaft, a
second sprocket affixed to said third shaft, said first and second
sprockets operatively connected by an endless chain, a gear
nonrotatively affixed to said third shaft, a rack affixed to said
actuating beam and engaged by said gear, whereby rotation of said
main shaft will be transmitted by means of said reducer, reducer
shaft, endless chain and said third shaft to said gear, causing
longitudinal movement of said beam through the engagement of said
gear with said rack.
19. The structure claimed in claim 18 wherein the ends of said main
shaft extend through said sidewalls of said hopper car, a fourth
shaft extending transversely of said hopper car and in parallel
spaced relationship to said main shaft, the ends of said fourth
shaft extending through said sides of said hopper car and being
rotatively affixed thereto, locking means nonrotatively affixed to
each end of said fourth shaft, said locking means and said fourth
shaft being rotatable between an unlocking position and a locking
position wherein said locking means engage said ends of said main
shaft preventing rotation of said main shaft.
20. In a hopper car of the type having sidewalls, end walls and a
bottom comprising at least one discharge opening closed by at lest
one pair of hopper doors arranged in opposing relationship, said
doors being swingable between a downwardly depending open position
and a closed position wherein adjacent edge portions of said pair
of doors form a seal therebetween, said seal-forming edge portion
of a first door of said pair being coplanar with said first door,
said seal-forming edge portion of the second door of said pair
being turned beneath and rearwardly of said second door, said edge
portion of said second door overlying and abutting said edge
portion of said first door when said first and second doors are in
said closed position.
21. For use in a hopper car of the type having a bottom comprising
longitudinally extending frame means extending centrally of and
along the sides of said car and at least one discharge opening on
each side of said central frame means, at least one inner door and
at least one outer door arranged in an opposing pair for each of
said discharge openings, said pairs of inner and outer doors
extending longitudinally of said hopper car, each of said outer
doors being hingedly secured at its top edge to the adjacent one of
said side frame means, each of said inner doors being hingedly
secured at its top edge to said central frame means, each of said
inner and outer doors of said opposed pairs being swingable between
a downwardly depending open position and a closed position in which
their bottom edges meet in abutting relationship, said inner hopper
doors each having at least one planar portion capable of being
flexed between a normal planar condition and an inwardly distorted
condition, inner door-actuating means operative to move said inner
doors between their open and closed positions, outer door-actuating
means operatively connected between the outer and inner doors of
each opposed pair to move the outer door of each pair between its
open and closed positions simultaneously as the inner door of the
same pair moves between its open and closed positions, said inner
door-actuating means being configured to exert a positive force on
said flexible portions of said inner doors to flex said portions
from said planar condition to said inwardly distorted condition and
back to said planar condition as said inner doors move from their
closed to their open positions.
22. The structure claimed in claim 21 wherein edge portions of said
opposing pairs of hopper doors abut each other and form a seal
therebetween when said doors are in said closed position, said
seal-forming edge portion of a first door of each pair being
coplanar with said first door, said seal-forming edge portion of
the second door of each pair being turned beneath and rearwardly of
said second door, said edge portion of said second door overlying
and abutting said edge portion of said first door when said first
and second doors of each pair are in said closed position.
23. The structure claimed in claim 21 wherein the inner doors for
the discharge openings on each side of said central frame means lie
opposite each other on each side of said central frame means, said
inner door actuating means comprising at least one door actuating
shaft underlying said central frame means and extending
longitudinally of said hopper car between said inner doors, at
least one door lever fixedly secured to said shaft, said door lever
having two arms, one of said arms projecting in the direction of
said inner door on one side of said central frame means, the other
arm projecting in the direction of the inner door on the other side
of said central frame means, each of said arms being connected to
its adjacent inner door by an adjustable link member, each link
member being pivotally connected at one end to the projecting end
of its respective door lever arm and pivotally connected at its
opposite end to said flexible portion of the adjacent inner hopper
door, said door lever being rotatable by said shaft to move the
inner hopper doors between their open and closed positions, each of
said door lever arms and the adjustable link connected thereto
pivoting relative to each other through a dead center position and
between a door-open position and a beyond dead center door-closed
position, said adjustable links being axially adjustable to vary
their length so that their length will be sufficient to exert said
positive force on said flexible portion of said hopper door
effective to flex said portion from said planar condition to said
inwardly distorted condition and back to said planar condition as
said door lever arm and link move through said dead center
position, and means to rotate said shaft between a position wherein
said inner doors are open and a position wherein said inner doors
are closed.
24. The structure claimed in claim 23 wherein each of said links
comprises a link stem and a pair of link plates said link stem
having a forward end, a rearward end and sides, the forward end
being pivotally affixed to said flexible portion of said adjacent
hopper door, the rearward end of said stem having a set of teeth on
each side thereof, each of said link plates having a forward end, a
rearward end, and sides, one of said sides adjacent said forward
end having a plurality of teeth, said link plates being removably
affixed to the sides of said link stem with said link plate teeth
engaging said link stem teeth, the rear ends of said link plates
being pivotally connected to said respective door lever arm.
25. The structure claimed in claim 23 wherein said means for
rotating said door-actuating shaft comprises a cylinder, a piston
and piston rod in association with said cylinder, said piston rod
being oriented with its axis transverse the axis of said shaft, a
source of fluid medium under pressure, said piston and piston rod
being movable between extended and retracted positions by the
introduction of said pressurized fluid medium into said cylinder,
means for controlling said introduction of said pressurized fluid
machine, a shaft lever nonrotatively affixed to said shaft, linkage
means operatively connecting said shaft lever to said piston rod
whereby as said piston rod is moved between said extended and
retracted positions, said shaft is rotated between said door open
and door closed positions.
26. The structure claimed in claim 23 wherein said means for
rotating said door actuating shaft comprises an actuating beam
oriented with its axis transverse the axis of said door-actuating
shaft, a drive shaft oriented parallel to said beam and transverse
said hopper car, gear means operatively connected to said drive
shaft and said beam for converting rotary motion of said drive
shaft to axial motion of said beam between an extended and a
retracted position, a shaft lever nonrotatively affixed to said
door-actuating shaft, linkage means operatively connecting said
shaft lever and said beam whereby as said beam is moved between
said extended and retracted positions, said door-actuating shaft is
rotated between said door-open and door-closed positions.
27. The structure claimed in claim 23 wherein said outer
door-actuating means comprises at least one substantially
triangular arm for each of said pairs of inner and outer doors, the
lowermost corner of said arm being connected to said inner door of
a pair, the intermediate corner of said arm being pivotally
connected to said central frame means, and the uppermost corner of
said arm being connected by an elongated link to the outer door of
said last-mentioned pair.
28. In a hopper car of the type having a bottom comprising at least
one discharge opening closed by a plurality of hopper doors
arranged in opposing relationship and hingedly secured to said
hopper car, said hopper doors being swingable between a downwardly
depending open position and a closed position wherein edge portions
of opposing pairs of said hopper doors abut each other and form a
seal therebetween, certain at least of said hopper doors having at
least one planar portion capable of being flexed between a normal
planar condition and an inwardly distorted position, door actuating
means operative to move said doors between said closed and open
positions and adapted to impart a double-acting flex to said planar
portions from said planar condition to said inwardly distorted
condition and back to said planar condition as said doors move from
said closed to said open position.
29. The structure claimed in claim 28 wherein said seal-forming
edge portion of a first door of each of said opposing pairs is
coplanar with said first door, said seal-forming edge portion of a
second door of each opposing pair being turned beneath and
rearwardly of said second door, said edge portion of said second
door overlying and abutting said edge portion of said first door in
a line contact when said first and second doors are in said closed
position.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to improvements in railroad freight cars, and
more particularly to improvements in freight cars of the type
wherein the load is discharged through a plurality of doors in the
underside of the car body. Such cars are generally known as hopper
cars.
2. Description of the Prior Art
Heretofore various forms and arrangements of discharge openings
have been proposed by means of which the contents of the car can be
discharged. Until recently, the most common type of hopper car in
use comprised an elongated body having high vertical sides. The
interior of the car body was divided into a number of chutes,
having sloping walls which extended across the interior of the car
body. Each chute had a substantially triangular cross section, and
the lowermost portion of each chute terminated in a single or a
cooperating pair of hopper doors. Each hopper door was provided
with one of a number of different types of manually operated latch
means. For example, it was common to provide each door with a
hook-type latch at each side. To unload the car it was necessary
for yardmen or crew members to walk along each side of the car and
manually release each of the latches, thereby rendering the doors
free to be opened by the weight of the carload itself. When the
load had been discharged it was then necessary to manually reclose
and relatch each of the doors.
Hopper cars of the type described presented further problems in
addition to the requirement of manual opening and closing of each
hopper door. Often it was difficult to completely discharge the
contents of the car, particularly where materials such as
pulverized coal, wood chips and the like were being carried, since
such loads tended to become compacted by the motion of the car.
Furthermore, when exposed to the elements during transit, such
loads often became frozen or caked. Under such circumstances simply
opening the hopper doors was often not sufficient to discharge the
load. Frequently it was necessary for the crews to use picks,
shovels, vibrators or car shakers to loosen the material of the
load so that it would flow from the chutes. Sometimes, depending
upon the load being carried, the crew would build fires under the
chutes to loosen the frozen material, but this often resulted in
considerable damage to the underside of the car, the airbrake
system and the like.
Recently, there has been a growing demand for larger hopper cars of
greater capacity. In cars of this type, the above-mentioned
problems become even more acute.
Steps have been taken to overcome these problems. For example,
hopper cars have been developed the interiors of which are not
divided into a plurality of separate chutes. Rather, substantially
the entire bottoms of such cars are openable by means of a
plurality of cooperating hopper doors. Means have also been
provided for automatically opening the hopper doors sequentially or
simultaneously, reference being made, by way of example, to U.S.
Pat. No. 3,187,684 entitled RAPID DISCHARGE HOPPER CAR, issued June
8, 1965, in the name of Robert C. Ortner.
Even in the newer and more advanced types of hopper cars, it has
been found that certain conditions still exist which tend to impede
the rapid discharge of the load. For example, it has been found
that under certain wet and freezing conditions, that portion of the
load adjacent the hopper doors will freeze and form a hard frozen
layer or crust which will prevent or impede discharge of the car
even when the doors are in open position. It has also been found
desirable to provide a hopper car with automatic means for opening
the hopper doors simultaneously or sequentially and for closing the
hopper doors simultaneously, wherein the door-actuating means is
capable of fine adjustment not only to insure the proper opening of
the doors, but also to insure their proper and simultaneous
closing.
SUMMARY OF THE INVENTION
The present invention is directed to the provision of a hopper car
having improved means for automatically opening and closing the
hopper doors. The hopper doors are of improved construction,
characterized by great strength, and yet capable of sufficient
double-acting flexure during the door-opening operation to shear
loose from the doors any hardened or frozen crust formed by that
part of the load adjacent the door. The door-actuating means are
capable of fine adjustment so that the actuating means will effect
the desired double-acting flexure of the doors.
In one embodiment, a plurality of hopper doors are arranged in
opposing relationship and extend transversely of the hopper car. In
another embodiment, a plurality of hopper doors are arranged in
opposing relationship and extend longitudinally of the hopper
car.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a semidiagrammatic elevational view, with parts in
section, of a hopper car in accordance with the instant
invention.
FIG. 2 is a semidiagrammatic plan view of the hopper car of FIG.
1.
FIG. 3 is a fragmentary perspective view illustrating the
door-actuating mechanism of the present invention.
FIG. 4 is a fragmentary cross-sectional view taken along the
section line 4-4 of FIG. 2, showing the center sill of the hopper
car of the present invention and a portion of the door-actuating
means in the "door-closed" position.
FIG. 5 is similar to FIG. 4 and shows the door-actuating means in
the "door-open" position.
FIG. 6 is a fragmentary longitudinal cross-sectional view of the
hopper car of the present invention taken along section line 6-6 of
FIG. 2 and showing another portion of the door-actuating means in
the "door-closed" position.
FIG. 7 is a view similar to FIG. 6 but showing the door-actuating
mechanism in "door-open" position.
FIG. 8 is a fragmentary exploded view showing the upper end of a
center lever, and the splined adjustment means for the center lever
pin.
FIG. 9 is an exploded view of the door link illustrating means for
adjusting its length.
FIG. 10 is an enlarged cross-sectional view taken along the section
line 10-10 of FIG. 6.
FIG. 11 is an enlarged cross-sectional view taken along the section
line 11-11 of FIG. 6.
FIG. 12 is an enlarged cross-sectional view taken along the section
line 12-12 of FIG. 4.
FIG. 13 is an elevational view, with parts in section, of the
driving mechanism for the door-actuating means.
FIG. 14 is a side elevation of the driving mechanism with parts in
cross section.
FIG. 15 is an enlarged fragmentary elevational view of the hopper
car side showing the means for indicating the positions of the
hopper doors.
FIG. 16 is an enlarged fragmentary plan view of the locking means
for the door-actuating assembly.
FIG. 17 is an elevational view of the locking means of FIG. 16.
FIG. 18 is an elevational view of a hopper door assembly of the
present invention.
FIG. 19 is an enlarged cross-sectional view taken along the section
line 19-19 of FIG. 18.
FIG. 20 is a fragmentary elevational view of a pair of cooperating
hopper doors, illustrating an improved form of door-sealing
means.
FIG. 21 is similar to FIG. 20 showing yet another form of
door-sealing means.
FIG. 22 is a view similar to that of FIG. 20 showing an additional
door-sealing means.
FIG. 23 is a diagrammatic representation of the door-actuating
mechanism illustrating the sequential door-opening operation.
FIG. 24 is a fragmentary elevational view with parts in cross
section showing fluid-actuated cylinder means for imparting
movement to the door-actuating beam.
FIG. 25 is a diagrammatic representation of one form of
fluid-actuated cylinder means.
FIG. 26 is a fragmentary, semidiagrammatic elevational view of a
hopper car of the type having longitudinally extending hopper
doors.
FIG. 27 is a cross-sectional view taken along the section line
27-27 of FIG. 26.
FIG. 28 is an elevational view of an inner door of the hopper car
of FIG. 26.
FIG. 29 is an end view of the door of FIG. 26 as seen from the left
in FIG. 26.
FIG. 30 is an elevational view of an outer door of the hopper car
of FIG. 26.
FIG. 31 is an end view of the door of FIG. 30 as seen from the
right in FIG. 30.
FIG. 32 is a fragmentary side elevational view of the door
actuating shaft.
FIG. 33 is a fragmentary side elevational view of the assembly for
rotating the door-actuating shaft.
FIG. 34 is a fragmentary end elevational view of the assembly of
FIG. 33 as seen from the left in FIG. 33.
FIG. 35 is a fragmentary, semidiagrammatic side elevational view of
the outer door actuating linkage.
FIG. 36 is a fragmentary elevational view of an alternate assembly
for rotating the door-actuating shaft of FIG. 32.
FIG. 37 is a fragmentary end elevation of the assembly of FIG. 36
as seen from the right in FIG. 36.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The teachings of the present invention may be applied to any
suitable form of hopper car. Without constituting a limitation on
the present invention, the invention will be described with respect
to a hopper car of the type having four pairs of cooperating hopper
doors and a center sill extending throughout the length of the car.
FIGS. 1 and 2 constitute respectively an elevational and a plan
view of a hopper car of the type described, and like parts have
been given like index numerals.
The hopper car comprises an elongated body generally indicated at 1
and mounted on conventional trucks 2. The body comprises vertical
sides 3 and 4 with inclined end walls 5 and 6, conventionally
called slope sheets.
The car body is provided with a base framework, comprising
elongated side frame members or sidewalls (one of which is shown at
7), a longitudinally extending center frame member or sill 8, and a
plurality of additional frame members 9 and 10 extending
transversely of the car body from the center sill to the side sills
7. It will be understood by one skilled in the art that the ends of
the car frame are provided with suitable bracing members, not
shown. The sides 3 and 4 of the car are provided with a plurality
of vertical braces generally indicated at 11, which extend upwardly
from the side sills 7. .The ends of the car body also have vertical
brace members generally indicated at 12. The slope sheets 5 and 6
are additionally supported by a plurality of triangular braces 13
(see FIGS. 1 and 13) extending upwardly from the base frame of the
car body to the slop sheets. The vertical edges of the triangular
braces 13 support a vertical panel or body bolster 14 (see FIGS. 1
and 13).
As is most clearly shown in FIG. 3, the slope sheets 5 and 6 extend
downwardly to pairs of rectangular discharge openings generally
indicated at 15 and 16, the pairs of openings being separated by
small oppositely slanted slope sheets 17 and 18. Each of the
discharge openings 15, 16 is closed by a cooperating pair of hopper
doors 19 and 19a. The hopper doors 19 and 19a are split so as to
provide room for the passage of the center sill 8, and are
supported by the transversely extending sets of frame members 9 and
10. As will be described more fully hereinafter, the split doors 19
and 19a are substantially identical. It will be further understood
by one skilled in the art that it would be within the scope of this
invention to provide the car of FIGS. 1 and 2 with an additional
set of cooperating doors comparable to the doors 19 and 19a in
replacement of the slope sheets 17 and 18.
As most clearly shown in FIG. 2, the center sill 8 may be provided
with a hood or cover 20 having inclined wall surfaces tapering
outwardly and downwardly from a ridge 20a. The frame elements 9
extending transversely across the openings 15 and 16 may similarly
be provided with hoods or covers 21 having inclined wall surfaces
tapering downwardly and outwardly from ridges 21a. The hoods or
covers 20 and 21 serve not only to break up the load, but also to
guide it during the discharge operation. As indicated in FIG. 2 the
transversely extending supports 9 and the slope sheets 17 and 18
may be additionally supported by struts generally indicated at 22.
The struts extend upwardly and outwardly from the frame members 9
or the slope sheets 17 and 18 to the car body sides. Preferably
these struts are tubular in configuration, being of elliptical
cross section so as to provide maximum strength and minimum
resistance to the discharge flow of the carload.
The car body has a plurality of downwardly depending inwardly
sloping triangular members 23 which form the outside closure means
for cooperating pairs of hopper doors. The triangular members 23
depend from the side frames 7. Similarly, additional triangular
members 24 are provided to form the inside closures for cooperating
pairs of hopper doors. The triangular members 24 are suitably
supported from the car frame adjacent the center sill, or they may
be affixed to the center sill.
Referring to FIG. 6, it will be noted that the transversely
extending frame members 9 and 10 differ slightly in configuration.
This is due to the fact that the frame members 9 are located at the
center of the openings 15 and 16 while the frame members 10 are
located at the lowermost edge of the slope sheets, such as the
slope sheets 5 and 17 shown in FIG. 6. The frame members 9 are
generally U-shaped in cross section, the legs of the U-shaped
configuration sloping upwardly and outwardly to provide door hinge
mounting surfaces 9a and 9b. The frame members 10 are also of
U-shaped cross sectional configuration, but one leg 10a of the
U-shaped configuration is vertically oriented and forms a support
for the lower edge of the adjacent slope sheet, while the other leg
slants upwardly and outwardly to form a door hinge mounting surface
10b, the leg terminating in a bent over portion 10c forming an
additional slope sheet support.
Referring to FIG. 18, a typical hopper door 19 is shown. It will be
understood by one skilled in the art that a cooperating hopper door
19a will be substantially identical. The hopper door 19 comprises
two closure members 25 and 26 which constitute mirror images of
each other and which are joined by an elongated brace. This
construction is necessary since the closure members 25 and 26 will
lie on either side of the center sill 8. The uppermost edges of the
closure members 25 and 26 are provided with hinge means 28. As
shown in FIG. 6, the hinge members 28 coact with cooperating hinge
members 29 located on the hinge-supporting surfaces of the frame
members 9 and 10.
The hopper door actuating means is most clearly shown in FIGS. 3, 4
and 6. The center sill 8 of the car body frame is of U-shaped cross
section with downwardly depending legs. A door-actuating beam 30 is
slidably mounted within the center sill. For purposes of
illustration, the door-actuating beam is shown as an I-beam. The
inside surface of one of the legs of the center sill bears a
plurality of beam-supporting brackets generally indicated at 31. As
best seen in FIG. 12, each beam supporting bracket 31 comprises a
member 32 permanently affixed to the inside surface of the leg of
the center sill and extending perpendicular thereto. The bracket 32
supports a pair of parallel plates 33 and 34. An additional plate
35 is bolted to the plate 34. The plates 33 and 35 constitute side
guides for the door-actuating beam. A roller 36 is rotatably
mounted to the bracket by means of a pin 37 passing through the
plates 33, 34 and 35, and serves as a support for the
door-actuating means permitting its sliding motion longitudinally
of the center sill. The inside horizontal surface of the center
sill is provided with a plurality of spaced downwardly depending
V-shaped members 38, serving as top guide members for the
door-actuating beam.
At one end the upper surface of the door-actuating beam is provided
with a rack 39, seen in FIG. 3 and 4. The rack is engaged by that
portion of a gear 40 which extends downwardly through a slot 41 in
the center sill 8. It will be understood that rotation of the gear
40 will cause longitudinal movement in the door actuating beam, as
will be more fully described hereinafter.
Beneath each door supporting frame member 9 and 10 there is located
a shaft extending transversely of the car body. Thus, beneath each
frame member 10 there is located a shaft 42 rotatably supported in
suitable bearings 43 affixed to a spaced pair of downwardly
depending beams 44 and 44a. Similarly, beneath each door supporting
frame member 9 there is located a shaft 45 supported in suitable
bearings 46 on a spaced pair of downwardly depending beams 47 and
47a. The shafts 42 and 45 differ from each other only in length.
The reason for this is clearly shown in FIGS. 10 and 11. As seen in
FIG. 10, the downwardly depending beams 47 and 47a, supporting the
shaft 45, are themselves affixed to the frame members 9 and are
spaced from the center sill 8. In FIG. 11, on the other hand, it
will be noted that the downwardly depending beams 44 and 44a,
supporting the shaft 42, do not depend from the frame member 10,
but rather from the center sill 8 itself. Thus, the door lever
shafts 42 are shorter than the door lever shafts 45.
Each door lever shaft 42 and 45 is provided with a center lever 48
nonrotatably affixed to the shaft and located beneath the center
sill 8. The upper or free end of each center lever 48 is provided
with a center lever pin 49, which will be more fully described
hereinafter. The pin 49 is slidably engaged in slots 50 in a pair
of elongated elements 51, which pair of elements is hereinafter
referred to as a push rod. Each pair of elements, or push rods 51,
is pivotally affixed by means of a pin 52 to a push rod fulcrum 53
affixed to the bottom surface of the door-actuating beam 30.
While the action of the door-actuating means will be fully
described hereinafter, particular reference is made to FIG. 4
wherein it will be clear that if the gear 40 is rotated in a
counterclockwise direction, causing the door-actuating beam 30 to
move to the right, the center lever pin 49 of each center lever 48
will be engaged by the forward end 50a of the slot 50 of each push
rod, causing the center levers 48 to rotate in a clockwise
direction. This inturn will cause each of the shafts 42 and 45 to
rotate in a clockwise direction. Similarly, if the gear 40 is
rotated in a clockwise direction, the door-actuating beam 30 will
move to the left, and the center lever pins 49 will be engaged by
the tail end 50b of each of the slots 50 in the push rods 51,
causing a counterclockwise rotation of the center levers 48 and the
shafts 42 and 45.
Door lever means are affixed to the outer ends of the door lever
shafts 42 and 45. As is most clearly shown in FIGS. 3 and 6, the
door levers 54 affixed to the ends of the door lever shaft 45 are
identical and each comprise a long arm 54a and a short arm 54b. The
ends of the arms 54a and 54b of the door levers have pivotally
affixed to them link elements 55. The link elements 55 will be more
fully described hereinafter. The link elements are, in turn,
pivotally attached to door fulcrum elements 56. The door fulcrum
elements 56 are permanently affixed to the closure members 25 and
26 of the hopper doors 19 or 19a (see FIG. 18).
In FIG. 6 the assembly comprising the door lever 54, links 55 and
door fulcrums 56 are illustrated in the position they would assume
when the hopper doors 19 and 19a are in closed position. In this
position, it will be noted that the pivot point 57 between the door
lever arm 54b and the attached link 55 lies beyond the dead center
line of this linkage represented by the broken line 58. Similarly,
the pivot point 59 between the door lever arm 54a and the attached
link 55 lies beyond dead center of this assembly represented by the
broken line 60. Thus, the doors 19 and 19a are effectively locked
in closed position, and the weight of the hopper doors and the load
pressing thereagainst act to maintain the linkage in closed and
locked position. Preferably a stop 61 depending from the frame
member 9 is provided to establish the fully closed position of the
door lever.
As indicated above, the door lever shafts 42 are located beneath
the frame members 10, which in turn, are associated with the ends
of the slope sheets. Thus the door lever shafts 42 are intended to
operate only one hopper door assembly. To the left in FIG. 6, a
door lever shaft 42 is shown, adapted to actuate a hopper door
assembly 19 located to the right of the shaft and at the bottom
edge of the slope sheet 5. It will be understood by one skilled in
the art that the same assembly (not shown) will occur at the bottom
of the slope sheet 18. The linkage with respect to the shaft 42 is
substantially the same as that described with respect to the door
lever shaft 45, and like parts have been given like index numerals.
In this instance, however, the door levers indicated at 62 have
only one arm equivalent to the arms 54a on the door levers 54. The
door levers 62 are pivotally attached to links 55, which, in turn,
are pivotally connected to door fulcrum members 56. Since the shaft
42 is shorter in length than the door lever shaft 45, it will be
understood that the position of the door fulcrums 56 on the closure
members 25 and 26 of the door 19 will be located as indicated in
dotted lines at 56a in FIG. 18. Again, a stop 61 is provided to
coact with the door lever 62 to determine its fully closed
position. When this linkage is in its fully closed position, the
pivot point 59 will be located beyond the dead centerline 60.
To the right in FIG. 6 there is shown a door lever shaft 42 adapted
to actuate a single door assembly 19a located to the left of the
shaft. This door-actuating assembly is shown lying substantially
beneath the lower edge of the slope sheet 17, and it will be
understood by one skilled in the art that a similar assembly will
be located beneath the lower edge of the slope sheet 6. Again, the
assembly is substantially the same as that described with respect
to the shaft 45, and like parts have been given like index
numerals. In this instance the door levers 63 have arms 63a
equivalent to the arms 54a on the door levers 54. The sole purpose
of the arms 63a is to cooperate with the stops 61. The door levers
63 are also provided with arms 63b which are pivotally attached to
links 55, which, in turn, are pivotally joined to door fulcrums 56.
The door fulcrums 56 will be located on the closure members 25 and
26 of the door 19a in the positions indicated in dotted lines at
56a in FIG. 18. Again, it will be noted that when the door 19a is
in its closed and locked position, the pivot point 57 will lie
beyond the dead center line 58.
The operation of the door-actuating mechanism may be described as
follows. Reference is made to FIGS. 4 and 6 wherein the
door-actuating mechanism is shown in the "door-closed" position and
to FIGS. 5 and 7 wherein the door-actuating mechanism is shown in
the "door-open" position. Starting with the parts in the positions
illustrated in FIGS. 4 and 6, if the gear 40 is rotated in a
counterclockwise direction, its coaction with the rack 39 will
cause the door-actuating beam to move to the right, the push rods
51 will move the the right along with the door-actuating beam and
the center lever pins 49 will ultimately be contacted by the
forward ends 50a of the slots 50 in the push rods. As the center
lever pins 49 are so contacted, the center levers 48 will be
rotated in a clockwise direction. This, in turn, will cause the
shafts 42 and 45 to rotate in a clockwise direction. The clockwise
rotation of the shafts 42 and 45 will cause a clockwise rotation of
the door levers 54, 62 and 63 respectively. It is only necessary to
impart sufficient rotation to these door levers to cause the pivot
points 57 and 59 to pass beyond their respective dead centerlines
58 and 60. From that point onward, further rotation of the
door-actuating assembly will be caused by the weight of the doors
19 and 19a themselves and the weight of the load in the car bearing
upon them. When the fully open position of the hopper door has been
reached, the door-actuating assembly will be in the positions shown
in FIGS. 5 and 7. That portion of the rotation of the door levers
and door lever shafts imparted by the weight of the doors and the
load of the car will cause the center lever pins to travel in the
slots 50 in the push rods 51 to a position at or near the trailing
ends 50b of the slots 50. This is indicated in FIG. 5. The coaction
of the parts thus far described not only insures proper opening of
the hopper doors without backlash, but also places the door
actuating mechanism in proper position for the hopper door-closing
action next described.
Referring particularly to FIGS. 5 and 7, it will be understood that
clockwise rotation of the gear 40, coacting with the rack 39, will
cause the door-actuating beam 30 to move to the left. As the beam
30 moves to the left, the center lever pins 49 will be approached
and ultimately contacted by the trailing ends 50b of the push rod
slots 50. This, in turn, will cause counterclockwise rotation of
the center levers 48, the door lever shafts 42 and 45, and the door
levers 54, 62 and 63 respectively. The counterclockwise rotation of
the door levers to the position where the pivot points 57 and 59
have passed their respective dead center lines 58 and 60, will
cause the hopper doors 19 and 19a to assume a fully closed position
as shown in FIG. 7. As described above, since the pivot points have
gone beyond dead center, the weight of the hopper doors themselves
and any additional load they may bear will tend to hold the doors
in closed and locked position.
It will be understood by one skilled in the art that if the push
rod fulcrums 53 are properly located on the door-actuating beam,
and if the forward ends 50a and trailing ends 50b of the push rod
slots 50 all occupy the same relative positions with respect to
their coacting center lever pins, all of the hopper doors 19 and
19a will open simultaneously and will close simultaneously. This is
true because the same amount of travel of the door-actuating beam
will cause all of the center lever pins to be contacted by the
forward ends of the push rod slots simultaneously during the
door-opening operation, and all of the center lever pins to be
contacted simultaneously by the trailing ends 50b of the push rod
slots during the door-closing operations. If, however, the relative
positions of the trailing ends of the push rod slots with respect
to their cooperating center lever pins is the same, but the
position of the forward end 50a of each push rod slot 50 is at a
relatively greater distance from the cooperating center lever pin,
the doors will close simultaneously, but will open
sequentially.
It has been found in practice that it takes approximately the same
amount of force exerted on the beam 30 to rotate two of the shafts
42 (each controlling a single door) as it does to rotate one of the
shafts 45 (controlling two doors). Thus, by providing push rods 51
having slots 50 of varying lengths, it is possible to cause a
sequential opening of the doors, whereby the shafts 45 and pairs of
shafts 42 are opened sequentially. Such an arrangement enables the
entire door actuating mechanism to be made less expensively, of
lighter construction, and of longer life. This type of arrangement
is diagrammatically illustrated in FIG. 23. In this figure the
shafts 42 and 45, the center levers 48, the center lever pins 49,
the push rod fulcrums 53 and the actuating beam 30 are shown. The
push rods are indicated at 51a through 51f. The hopper doors are
diagrammatically indicated at a through h. The trailing ends of the
slots in all of the push rods occupy the same relative position
with respect to the center lever pins 49 so that movement of the
actuating beam in the direction of the arrow A will cause a
simultaneous counterclockwise rotation of the shafts 42 and 45 and
hence a simultaneous closing of all of the hopper doors a through
h. The length of the slots in the push rods 51a and 51d will be
such that their forward ends will contact their respective center
lever pins simultaneously and before any of the remaining center
lever pins are contacted by their respective push rods. In a
similar fashion the push rod 51e will have a slot of such length
that its forward end will contact its center lever pin next.
Contact of the center lever pin by the forward slot end of push rod
51b will follow. Push rods 51c and 51f will be adapted to actuate
their center levers last. Thus, as the actuating beam 30 moves in
the direction of the arrow B, shaft 42 operatively connected to
push rods 51a and 51d will be turned and hopper doors a and e will
open. Next, push rod 51e will actuate the shaft 45 opening hopper
doors f and g. Hopper doors b and c will then be opened through the
action of push rod 51b. Finally hopper doors d and h will be opened
through the action of push rods 51e and 51f respectively.
FIG. 8 is a fragmentary exploded view of the upper end of a center
lever 48, showing the adjustable mounting of the center lever pin
49. The center lever pin 49 is permanently held in an eccentrically
located perforation 64 in a splined adjustment means 65. The
adjustment means 65 is frictionally held in a suitably configured
perforation 66 in the upper end of the center lever 48. By suitably
orienting the adjustment means 65 in the perforation 66, the center
lever pin can be held in a range of adjusted positions with respect
to the center lever. This range of positions of the center lever
pin permits a fine adjustment of the pin with respect to the slot
50 in a push rod assembly 51. In this way, a given center lever pin
in a given push rod slot can be adjusted to be properly contacted
by both the forward and trailing ends of the push rod slot insuring
proper opening of the hopper doors and proper simultaneous closure
of the doors as well.
FIGS. 13 and 14 illustrate an exemplary form of operating means for
the door-actuating assembly. The operating mechanism comprises
coaxial main shaft elements 67a and 67b rotatively mounted in
suitable bearings 68 and 69 in the car body sides 3 and 4. The
shaft 67a passes through a perforation 70 in one of the triangular
braces 13 (see FIG. 1) and is connected by means of a universal
joint 71 to the input shaft 72 of a geared reducing means 73. The
geared reducing means is suitably supported in a perforation in a
second triangular support 13a. The main shaft element 67b is
connected by means of a universal joint 74 to the input shaft of
the reducer 73. The output shaft 75 of the reducer is connected by
means of a flexible coupling 75 to an intermediate shaft 77. The
intermediate shaft 77 is rotatively mounted in suitable bearing
means 78 in the triangular brace member 13 and is provided at its
end with a sprocket 79. A third shaft 80 is rotatively mounted in
suitable bearing means 81 and 82 affixed to the triangular braces
13 and 13a respectively. That portion of the shaft 80 extending
between the braces 13 and 13a bears the gear 40 which coacts with
the rack 39 on the door-actuating beam 30 as described above. That
end of the shaft 80 which extends beyond the bearing 81 is provided
with a sprocket 83. The sprocket 79 on the shaft 77 and the
sprocket 83 on the shaft 80 are connected by means of an endless
chain 84. The sprockets 79 and 83 and the connecting endless chain
84 may be provided with a cover plate 85 removably affixed to the
triangular brace 13.
The end 85 of the shaft 67a which extends beyond the car body side
3 is of square cross section, and is provided with a square
perforation 87. Similarly, the end 88 of the main shaft element 67b
is of square cross section and provided with a square perforation
89.
It will be obvious to one skilled in the art that the hopper doors
of the car of the present invention may be operated by an
individual crewman located on either side of the car. The end 86 of
the shaft element 67a or the end 88 of the shaft element 67b may be
engaged by a hand operated or automatic tool adapted to impart
rotation thereto. Such tools are well known in the art, and may be
provided with a male engagement means adapted to be inserted in the
perforation 87 or the perforation 89, or a female engagement means
adapted to engage the shaft end 86 or the shaft end 88.
When rotation is imparted to either the main shaft element 67a or
the main shaft element 67b the intermediate shaft 77 will be caused
to turn at a slower speed by virtue of the reducer 73. Rotation of
the shaft 77 will, in turn, be imparted to the shaft 80 by the
cooperation of the sprockets 79 and 83 and the connecting endless
chain 84. As was indicated with respect to FIGS. 4 and 5, rotation
of the shaft 80 and its gear 40 in a counterclockwise direction
will cause the doors to assume an open position. Rotation of the
shaft 80 and gear 40 in a counterclockwise direction will cause the
doors to close.
It will be understood by one skilled in the art that it is within
the scope of this invention to provide the shaft ends 86 and 88
with handwheels, or with friction wheels adapted to cooperate with
rail elements associated with the load-receiving means. Similarly,
it is within the scope of the invention to provide prime mover
means in association with the hopper car to cause rotation of the
main shaft elements 67a and 67b.
FIGS. 13, 16 and 17 illustrate locking means for the door-operating
and door-actuating mechanism. A shaft 90 extending transversely of
the car passes through suitable bearing means (one of which is
shown at 91 in FIG. 16) in the car body sides 3 and 4. The locking
means, generally indicated at 92 and 93 in FIG. 13, are fixedly
secured to the opposite ends of the shaft 90. The locking means 93
is shown in FIGS. 16 and 17 and comprises a straplike element one
end of which is secured to the shaft 90 and the other end of which
is provided with a rectangular notch 94. The locking means 93 and
the shaft 90 are so positioned that the squared end 88 of the shaft
element 67b may be engaged by the notch 94, whereby rotation of the
shaft element 67b is prevented. In FIG. 17, the latch element 93 is
shown in its locking position. Rotation of the latch element in a
counterclockwise direction will disengage the shaft end 88 from the
notch 94. The latch may also be provided with a U-shaped guard 95
which will cover the shaft end 88 and its square perforation
89.
The latch means 92 is a mirror image of the latch 93 and is
otherwise identical to it. The latch 92 is adapted to engage and
lock the end 86 of the main shaft element 67a. The latches 92 and
93 are so oriented on the shaft 90 that they will engage and lock
the respective shaft ends 86 and 88 simultaneously, and will
release the shaft ends simultaneously upon rotation of the shaft
90. When the latches 92 and 93 are in locking position, the
operating mechanism and consequently the door-actuating mechanism
and the doors themselves are locked as well.
The hopper car of the present invention may also be provided with
exteriorly located indicating means, so that it may be ascertained
at a glance whether the door actuating mechanism is in "door-open"
or "door-closed" position. This indicating means is illustrated in
FIGS. 13 and 15. The ends of the shaft 80 are provided with
extensions in the form of rods 96 and 97. The rods 96 and 97 extend
through perforations in the side sills or frame members 7, and are
provided with bent over ends 96a and 97a respectively. FiG. 15 is a
fragmentary elevational view of the car body side 4 illustrating
the indicating end 97a of the extension 97. The car body side 4 may
be provided with indicia 98 and 99 indicating respectively a
"door-closed" and "door-open" position. Thus, as the shaft 80 and
the gear 40 are rotated in a counterclockwise direction, the
indicating end 97a will also rotate in a counterclockwise direction
as indicated by the arrows. As the door-actuating assembly moves to
a "door-open" position the indicating end 97a will move to a
position pointing to the indicia 99. Similarly clockwise rotation
of the shaft 80 and gear 40 will cause the hopper doors to close
and will cause the indicating end 97a to assume the position
illustrated in FIG. 5. It will be understood by one skilled in the
art that the indicating end 96a of the extension 96 will cooperate
in a similar manner with indicia on the car body side 3. This
indicia will be identical to that shown in FIG. 15, but in reverse
position.
FIGS. 18 and 19 show a typical hopper door 19, it being understood
that a typical hopper door 19a will be substantially the same. The
closure members 25 and 26 are joined by a transverse brace member
100 so that they form an integral unit. The hinge means 28 and the
door fulcrum elements 56 and 56a have been described above. The
closure member 25 has two vertically extending brace members 101
and 102 and a horizontal brace member 103. The inside edge of the
closure member 25 is provided with an outwardly extending flange
104 adapted to cooperate with and overlap one of the triangular
panels 24 (see FIG. 1). The other edge of the closure member is
slanted and has a flange 105 which cooperates with one of the
triangular members 23 which extend downwardly and inwardly from the
car frame 7 (see FIG. 1).
The closure member 26 is a mirror image of the closure member 25
and is similarly provided with bracing means 101a, 102a and 103a.
The closure member 26 also has a flange means 104a and 105a.
Each of the closure members 25 and 26 are provided with bottom
edges 106 and 107 respectively which cooperate with similar edges
on the opposing closure members of an opposing hopper door 19a. The
edges 106 and 107 may take various forms and will be more fully
described hereinafter. The edges 106 and 107 may be additionally
supported by brace members (indicated at 108) extending between the
edges and the transverse brace member 100.
The brace members 101, 102 and 103 on closure member 25 and 101a to
103a on closure member 26 are so formed and so arranged that when
pressure is applied to the closure members at the fulcrums 56, the
closure members are capable of slight flexure throughout their
areas. This flexure is sufficient to shear loose from closure
members any crust or frozen layer of the material with which the
car is loaded. This flexure of the hopper door closure members
occurs at that point in the door-opening operation when the pivot
points 57 and 59 between the door levers and the links 55 pass
their respective dead center lines 58 and 60. This is due to the
fact that the effective length of a given door lever arm and its
respective link is greater as it crosses the dead center line than
is the distance between the adjacent door lever shaft and the
adjacent door.
As illustrated in FIGS. 18 and 19, the closure members 25 and 26 of
the door 19 are normally planar, and remain so when the door is in
its closed and open positions (see FIGS. 6 and 7). As the door 19
moves between its closed and open positions and the pivot points
between its respective door levers and links pass through dead
center, the closure members 25 and 26 are first flexed inwardly
toward the load and then are returned to their normal planar
condition. Thus, the flexure of the closure members may be
characterized as a double-acting flexure. It is this double-acting
flexure which enables the shearing of the crust or frozen layer of
material from the closure members.
FIG. 9 illustrates a typical link 55 which is adjustable in length
so that proper double-acting flexure of the hopper door closure
member to which it is pivotally affixed may be achieved. The link
55 comprises a link stem 109 and a cooperating pair of link plates
110 and 111. The link stem 109 is bifurcated at one end, and the
bifurcations are provided with coaxial perforations 112 and 113. A
door fulcrum 56 is adapted to be received between the bifurcations
and pivotally affixed thereto by a pin or other suitable means (not
shown) extending through the perforation 112, a perforation in the
fulcrum and the perforation 113. The other end of link stem 109 is
provided with a slot 114 and a set of teeth on each side. One set
of teeth is shown at 115.
The link plate 111 is provided at one end with a perforation 116.
Two additional perforations are shown at 117 and 118. The inside
surface of the plate 111 is provided with a set of teeth 119. The
link plate 110 is identical to the plate 111 and has similar
perforations 116a, 117a and 118a. It, too, has a set of teeth (not
shown).
In assembly, the link plates 110 and 111 are affixed to the link
stem 109 by means of a bolt 120 passing through the perforation
118, the slot 114, the perforation 118a and engaged by a nut 120a.
A second bolt 121 passes through the perforations 117 and 117a and
is engaged by a nut 121a. The ends of the link plates 110 and 111
are adapted to lie on either side of an end of a door lever and to
be pivotally affixed thereto by a pivot pin or other suitable means
passing through the perforation 116, a perforation in the door
lever and the perforation 116a.
It will be understood by one skilled in the art that the teeth 119
on the link plates will engage the teeth 115 on the link stem.
Thus, by loosening the bolts 120 and 121 the length of the link 55
can be adjusted and maintained by the proper interengagement of the
teeth 115 and 119. With this arrangement, the lengths of the links
55 will be adjusted so that, as the door-actuating mechanism is
moved from the closed to the open position, a positive force will
be exerted acting to flex the hopper doors toward and away from the
load to shear loose from the closure members any surface crust
formed in the load contacting the doors. By this action of the
doors, the load will drop without obstruction upon movement of the
hopper doors to their open position.
It is important that the bottom edges 106 and 107 of cooperating
hopper doors meet in such a way that none of the material forming
the carload can pass therebetween and consequently be lost during
transit. This becomes particularly important when the load is of a
relatively finely divided nature such as pulverized coal, wood
chips or the like. Heretofore the bottom edges 106 and 107 have
been configured as shown in FIGS. 6 and 7. It will be noted that
when the doors are in closed position the edges 106 and 107 depend
downwardly and abut each other. The abutting surfaces of the edges
106 and 107 have heretofore been provided with sealing means (not
shown) such as strips of gasket material or the like, but such
sealing means tend to age and be abraded by the carload
material.
As shown in FIG. 6 one of the doors 19a of a cooperating pair may
be provided with an additional flange 122 which overlies the
opposing hopper door as shown. The flange 122 may be supported by a
plurality of brace members 123. While such flange will effectively
seal the edges of the doors, such arrangement is objectionable for
some uses in that the flange 122 tends to impede the discharge of
the load due to its substantially horizontal position when the
doors are open (see FIG. 7).
FIG. 20 illustrates a novel form of door sealing means which cures
the foregoing objections. The bottom edge 107a of the door 19 is
coplanar with the closure member 26. An additional brace 124 is
affixed to the edge 107a and the brace means 108. The bottom edge
106a of the door 19a lies at a substantial angle to the closure
member 25 and is supported by the brace means 108. When the hopper
doors 19 and 19a are in closed position (as shown in solid lines)
the edge 107a will overlie and abut the edge 106a. The edge 106a
may be provided with strips of gasket material or other sealing
means generally indicated at 125 in that portion of FIG. 20 showing
the door 19a in open position. It will be understood that when the
door 19a is in open position the sealing material 125 is protected
from the discharging load since it lies in a substantially
horizontal position beneath the cover member portion 25 of the
door.
FIG. 21 shows another form of sealing means. In this embodiment,
the bottom edges 106b and 107b lie at an angle to their respective
cover member portions 25 and 26 such that when the doors 19 and 19a
are in closed position the edges 106b and 107b will lie in parallel
spaced relationship. For purposes of clarity, the spaced between
the edges 106b and 107b has been exaggerated. The opposing surfaces
of these edges are provided with brushlike sealing means 126 and
127 having outwardly extending bristles. The bristles may be made
of wire or synthetic material of appropriate strength. When the
doors 19 and 19a are in closed position, the bristles of the
sealing means 126 and 127 will be in interdigitated condition. In
this way finely divided material will be prevented from passing
between door edges 106b and 107b.
FIG. 22 is similar to FIG. 21 and differs in that only the edge
106c is provided with brushlike sealing means 128. The bristles of
the sealing means 128 are slightly longer and are adapted to
contact and be distorted by the edge 107c when doors 19 and 19a are
in closed position.
It is within the scope of the invention to cause the door-actuating
beam 30 to be moved by a cylinder actuated by fluid under pressure
(FIG. 24). A cylinder 129 is mounted on the base frame of the car
(for purposes of an exemplary showing it is illustrated as mounted
on center sill 8). The piston rod 130 of the cylinder is affixed at
its end to a downwardly depending element 131, which in turn is
affixed to the door-actuating beam 30. The element 131 extends
through an elongated slot 132 in the upper surface of the center
sill 8. The cylinder 129 has inlet means 133 and 134. As a fluid
medium under pressure is introduced into the cylinder via inlet
133, the piston rod 130 and the door actuating beam will be caused
to move to the right in FIG. 24. As the fluid medium under pressure
is introduced via inlet 134, the piston rod 130 and the door
actuating beam will be caused to move to the left. Such movement of
the door actuating beam 30 will cause the hopper doors to open and
close as described above.
It will be understood by one skilled in the art that the cylinder
129 may be operated by a suitable liquid, air or steam under
pressure. The introduction of the fluid medium via inlets 133 and
134 may be controlled by any suitable means. Furthermore, the fluid
medium may be derived from a reservoir carried by the hopper car
itself or may be derived from an independent source at the place of
unloading.
FIG. 25 shows an exemplary arrangement for the cylinder 129. While
the invention is not so limited, FIG. 25 shows the cylinder as
being actuated by air under pressure, the air coming from the train
supply. The air under pressure enters the system through a cutout
cock 135 and passes through a conduit 136 and a check valve 137 to
a reservoir 138. From the reservoir 138 the air is conducted
through a filter 139 via conduit 140 to a four-way solenoid valve
141. The valve 141 controls the flow of air under pressure through
conduits 142 and 143, connected respectively to cylinder inlets 133
and 134. Actuation of the valve 141 may be accomplished in any
suitable fashion. For example, electrical contact may be made with
an appropriately positioned track side structure, or the valve may
be remotely controlled by radio signal or the like. It will further
be understood that the valve 141 could be a hand-operated valve if
desired.
FIGS. 26 through 37 illustrate the principles of the present
invention, as applied to a hopper car of the type having
longitudinally extending hopper doors. Reference is first made to
FIGS. 26 and 27. FIG. 26 is a side elevation illustrating one half
of the hopper car. It will be understood by one skilled in the art
that the remainder of the car, not shown, is a mirror image of that
part shown. The hopper car comprises an elongated body generally
indicated at 144. The hopper car is mounted on conventional trucks,
illustrated in dotted lines at 145.
As in the case of the hopper car shown in FIG. 1, the car of FIGS.
26 and 27 is provided with an underframe comprising elongated side
frame members 146 and 147 and a center sill 148. A plurality of
additional underframe members (not shown) will be provided, as is
well known in the art.
The body of the car comprises vertical sides 149 and 150, together
with inclined end walls, one of which is shown at 151.
At the centerline, the car is divided transversely by partition
means 152. A portion of the partition means may be sloping to aid
in the discharge of the carload. The half of the car illustrated in
FIG. 26 is again divided by a transverse partition member 153. The
partition 153 may have an additional sloping portion 154 so as to
form a space between bins, designated at 155. It will thus be seen
that the half of the car shown in FIG. 26 will be divided into two
bins, generally indicated at 156 and 157. It will be understood by
one skilled in the art that the half of the car not shown will be
similarly divided, so that the car will have a total of four
bins.
The bin 156 has two discharge openings, generally indicated at 158
and 159 (see FIG. 27). The discharge openings 158 and 159 are
separated by the hood or covering 160 for the center sill 148. The
bin 157 is similarly provided with two discharge openings (one of
which is generally indicated at 161 in FIG. 26), again separated by
a somewhat smaller hood or covering 162 for the center sill
148.
As shown in FIGS. 26, 27, an inner door 163 and an outer door 164
extend longitudinally of the car and serve as closure means for
both the discharge opening 158 of the bin 156 and the discharge
opening 161 of the bin 157. Similarly, an inner door 165 and an
outer door 166 are provided to serve as closure means for both the
discharge opening 159 of the bin 156 and the second discharge
opening (not shown) of the bin 157. The ends of all of the
discharge openings will have a triangular configuration against
which the doors will seal. Such triangular configurations are
shown, for example, at 167 and 168 in FIG. 27. Additional
triangular configurations are shown at 169 through 171 in FIG.
26.
FIGS. 28 and 29 illustrate the inner door 163. It will be
understood by one skilled in the art that the inner door 165 will
be a mirror image of the door 163, but will otherwise be identical.
The inner door 163 comprises closure members 172 and 173 joined by
a transverse brace member 174. The closure member 172 will serve to
close one half of the discharge opening 158 in the bin 156.
Similarly, the closure member 173 will serve to close one half of
the discharge opening 161 in bin 157.
The closure members 172 and 713 are provided with a plurality of
substantially identical hinge means 175, adapted to be pivotally
affixed to cooperating hinge means on the center sill of the car.
One such cooperating hinge means is illustrated at 176 in FIG.
27.
The closure means 172 and 173 also have fulcrum means 177, similar
to the fulcrum means 56 in FIG. 18. The closure member 172 has a
longitudinal brace member 178. Similarly, the closure member 173
has a longitudinal brace member 179 and transverse brace members
180 and 181.
The end edges of the closure member 172 are inturned as at 172a and
172b. Similarly, the end edges of the closure member 173 are
inturned as at 173a and 173b. These inturned edges of the closure
members are adapted to overlap the triangular discharge opening
ends so as to form a seal when the door is in closed position. The
lowermost edges of the closure members 172 and 173 may be
additionally supported by brace means 182. The door closure means
172 and 173 are so constructed as to be capable of the same
double-acting flexure, as was described with respect to the closure
members of FIG. 18.
FIGS. 30 and 31 illustrate the outer door 164. It will be
understood that the outer door 166 will be a mirror image of the
outer door 164, but otherwise will be identical. The outer door 164
comprises a large closure member 183 and a small closure member
184, joined by a transverse brace 185. The large closure member 183
will cooperate with the closure member 172 on the inner door to
close the discharge opening 158 of bin 156. Similarly, the closure
member 184 will cooperate with the closure member 173 of the inner
door to close the discharge opening 161 of the bin 157.
The closure members 183 and 184 are provided with hinge means 186.
The hinge means 186 are pivotally connected to cooperating hinge
means 187 mounted on side frame member 146 (see FIGS. 26 and
27).
The closure member 183 is provided with longitudinal brace means
188 through 191 and vertical brace means 192 through 197. The
closure means 184 has vertical brace means 198 through 201.
The ends of the closure means 183 are inturned as at 183a and 183b.
Similarly, the ends of closure means 184 are inturned as at 184a
and 184b. These inturned edges serve the same purposes as the
inturned edges on the closure means of the inner door.
The lowermost edge of closure member 183 is turned outwardly as at
202. Similarly, the lowermost edge of closure member 184 is turned
outwardly as at 203. The purpose for this is to enable the
lowermost edges of the closure members of the inner door 163 to
overlie the outwardly turned edges of the closure members of the
outer door 164 (see FIG. 27) so as to form a seal therebetween, of
the general type described with respect to FIG. 20. It will be
noted, however, that the outwardly turned edges 202 and 203 are
turned to a greater degree than the edge illustrated in FIG. 20.
This is most clearly shown in FIG. 35 wherein it will be seen that
the edge 202 does not lie flush with the lower edge of inner door
closure member 172. Rather, there is a line contact at 202a. As a
result of this configuration, any material sticking to the lower
edge of closure member 172 will be removed by a wedging action of
outwardly turned edge 202 so that a substantially continuous
metal-to-metal seal can be achieved at 202a.
It will be understood by one skilled in the art that the lowermost
edges of the inner and outer doors may be configured in any desired
manner, as for example in the manner shown in FIGS. 21 or 22.
The means for moving the doors between their open and closed
positions will best be understood from FIGS. 27 and 32. As shown
therein, a door actuating shaft 203 is mounted directly below the
center sill 148 by suitable bearing means 204 through 207. The
bearing means are affixed to the center sill by appropriate braces
208 through 211. The triangular ends 167 and 169 of discharge
opening 158 and the triangular ends 170 and 171 of discharge
opening 161 are diagrammatically represented to show the relative
positional relationship of the parts.
The door-actuating shaft 203 has, nonrotatively affixed thereto, a
plurality of identical door levers 212 through 215. Each of these
door levers has two arms, connected by link members to the door
fulcrum elements on the inner doors 163 and 165. Since all of the
door levers, links and door fulcrum elements are identical, it will
suffice to describe one such assembly, as shown in FIG. 27.
In FIG. 27, the door lever 215 is shown nonrotatively to the shaft
203. The door lever 215 has a long arm 215a and a short arm 215b.
The arms 215a and 215b are connected, by identical links 216 to the
fulcrum 177 of inner door 163 and the fulcrum 217 of inner door
165, respectively. The links 216 are preferably adjustable in
length and may be identical to the link member described with
respect to FIG. 9.
The functioning of the door lever 215, links 216 and the inner
doors 163 and 165 is substantially identical to that described with
respect to the assemblies of FIGS. 6 and 7 above. In FIG. 27, the
inner doors are shown in their closed position. In this position,
the pivot point 218 between the link 216 and the door lever arm
215a and the pivot point 219 between the door lever arm 215b and
its respective link 216, both will lie in a beyond dead center
position tending to lock the doors in their closed position. When
the car is loaded and pressure is exerted on the inner doors 163
and 165, this locking effect will be enhanced.
When the shaft 203 is turned in a clockwise direction (as seen in
FIG. 27) the pivot points 218 and 219 will pass through dead center
and then the inner doors 163 and 165 will open. As described above
with respect to FIGS. 6 and 7, it is only necessary to turn the
shaft by an amount sufficient to cause the pivot points 218 and 219
to pass through dead center. Thereafter, the load on the doors will
enhance the action of the shaft 203 to cause the doors to go to
their full open position.
Since the pivot points 218 and 219 must pass through dead center
during the door-opening operation, the action of the door levers
and their respective links will cause the door closure means to
flex first toward the load and then away from the load, immediately
prior to opening. Thus, the door closure means are subjected to the
same double-acting flex as described with respect to the doors of
the hopper car of FIG. 1. Counterclockwise rotation of the shaft
203 (as seen in FIG. 27) will cause the inner doors 163 and 165 to
attain their closed positions, and will cause the pivot points 218
and 219 to achieve their past dead center position.
Downwardly depending stop means 148a are affixed to the center sill
148. These stop means (see FIG. 27) are adapted to contact the door
levers when they are in closed position. Thus the stop means 148a
serve the same purpose as those shown at 61 in FIGS. 6 and 7.
FIGS. 33 and 34 illustrate the means for rotating the
door-actuating shaft 203. A cylinder 220 is so oriented as to have
its piston rod 221 extending in a direction transverse the hopper
car. The cylinder 220 is mounted by suitable bracket means (not
shown) in that space 155 between the bins 156 and 157 (see FIG.
26). A pair of link members 222 and 222a are pivotally affixed to
the forward end of the piston rod 222 by any suitable means such as
bolt 223. The forward ends of the links 222 and 222a are slotted
(one slot being shown at 224 in FIG. 33). The forward ends of the
links 222 and 222a are pivotally affixed to either side of arm 225
by means of a bolt 226, or the like, passing through the link slots
and a perforation in the end of the arm 225. The arm 225, itself,
is pivotally affixed between a pair of spaced hinge means 227 and
227a, affixed to the center sill 148. This is accomplished by means
of a bolt 228, or other suitable pivot means, passing through
coaxial perforations in the arm 225 and the hinge means 227 and
227a.
Another pair of links 229 and 229a are pivotally affixed to either
side of the lower end of the arm 225, by any suitable means such as
bolt 230. The other ends of the links 229 and 229a are pivotally
affixed to either side of a shaft lever 231, by means of bolt 232.
The shaft lever 231 is nonrotatively affixed to the door-actuating
shaft 203. The relative position of the shaft lever 231 is
illustrated in FIG. 32.
In FIG. 33, the actuating mechanism for the shaft 203 is shown in
the door-closed position. It will be understood by one skilled in
the art that when the piston rod 221 of the cylinder 220 is caused
to move to the left in FIG. 33, the links 222 and 222a will cause
the arm 225 to rotate in a counterclockwise direction. This, in
turn, will cause the links 229 and 229a to move to the right in
FIG. 33. This motion will cause the shaft lever 231 (and thus the
shaft 203, itself) to assume the door-open position, shown in
dotted lines. Movement of the piston rod 221 to the right in FIG.
3, will reverse the above-described action and will cause the shaft
lever 231, and thus the shaft 203, to assume the door-closed
position.
From the above, it will be evident that the inner doors 163 and 165
will be moved between their open and closed positions through the
agency of cylinder 220. The cylinder 220 may be fluid actuated, or
it may be actuated by compressed air or steam. It is within the
scope of the invention to actuate the cylinder 220 in the same
manner as described with respect to cylinder 129 in FIGS. 24 and
25. Controls for actuating the cylinder 220 may be located at any
convenient position on the car.
The outer doors 164 and 166 are actuated by linkage means
operatively connected to the inner doors 163 and 165, respectively.
There will be two sets of linkage means between inner door 163 and
outer door 164. Similarly, there will be two sets of linkage means
between inner door 165 and outer door 166. All of these sets of
linkage means are substantially identical, so that it will be
necessary only to describe one such set between inner door 163 and
outer door 164. Reference is made to FIG. 35, which may be
considered to be a fragmentary cross-sectional view taken along the
section line 35-35 of FIG. 26. The figure illustrates the car
center sill 148, the closure means 172 of inner door 163 and the
closure means 183 of outer door 164. For purposes of clarity, the
inturned edge 172b of closure means 172 and the inturned edge 183b
of closure means 183 have been deleted.
As shown in FIG. 35, one corner of a substantially triangular arm
233 is pivotally affixed between spaced hinge means, one of which
is shown at 234. The hinge means are permanently affixed to the
center sill 148. The pivotal connection is accomplished by any
suitable means such as bolt 235. The lowermost corner of the arm
233 is squared, as at 236. The squared corner is adapted to lie
within a U-shaped pocket means 237, affixed to the closure means
172 of the inner door 163.
Referring also to FIG. 28, it will be seen that the U-shaped pocket
member 237 extends beyond the inturned edge 172b of the closure
means 172 and is provided with spaced fillers 237a and 237b. The
squared corner 236 of the arm 233 is adapted to lie between the
filler members 237a and 237b. The pocket means 237 is provided with
an adjusting bolt 238, adapted to contact the squared corner 236 of
the arm 233. The purpose of the adjustment bolt 238 will be
described hereinafter.
The uppermost corner of the arm 233 has, pivotally affixed thereto,
a link 239. The end of the link 239 is bifurcated and lies on
either side of the upper corner of the arm 233 and is affixed
thereto by bolt 239a or other suitable means. The lowermost end of
the link 239 is also bifurcated, and lies on either side of a ring
bolt 240. The link 239 is pivotally affixed to the ring bolt 240 by
any suitable means such as bolt 241. The ring bolt 240, itself,
passes through coaxial perforations in the longitudinal brace means
185 of the outer door 164. These coaxial perforations are indicated
at 242 in FIGS. 26, 30 and 35.
From the above description, it will be evident that as the inner
door 163 is caused to move downwardly by the action of cylinder
220, the squared end 236 of the triangular arm 233 will be caused
to move downwardly by virtue of its engagement in pocket means 237.
As the arm 233 pivots about bolt 235 in a clockwise direction (as
seen in FIG. 35) the pivot point 239a will also move in a clockwise
direction. This, in turn, through the agency of link 239 will cause
the outer door 164 to achieve its open position.
When the inner door 163 is moved to its closed position through the
agency of cylinder 220, the arm 233 will be caused to move in a
counterclockwise direction. Counterclockwise movement of the pivot
point 239a will, though the agency of link 239, cause the outer
door 164 to achieve its closed position.
Adjustment screw 238 contacts the squared corner 236 of the arm
233. Adjustment of the position of the screw 238 in the pocket 237
will adjust the rotational position of the arm 233 about the pivot
235. This, in turn, through the link 239 will adjust the closed
position of the outer door 164. In this way, it can be assured that
the inner and outer doors will close simultaneously, with the
proper overlapping relationship.
As indicated above, each opposed pair of inner and outer doors will
have two sets of the linkage illustrated in FIG. 35. In FIG. 28 it
will be noted that the inner door carries a second pocket 237a
adjacent the inturned end 172a of the closure means 172. Similarly,
it will be noted from FIG. 30 that the longitudinal brace 185 of
the outer door carries a second pair of coaxial perforations 242a
adjacent the inturned end 183a of the closure member 183. The
coaxial perforations 242a are adapted to receive a second eye bolt
240a (see FIG. 31).
It will be understood by one skilled in that art that that half of
the car not shown in FIG. 26 will be similarly provided with two
pairs of opposed inner and outer doors. The inner doors will again
be actuated by an actuating shaft substantially identical to that
shown in FIG. 32. The shaft will bear identical door levers,
connected to the inner door fulcrums by identical link means. The
second door actuating shaft (not shown) will be actuated by a
cylinder substantially identical to cylinder 220 of FIG. 33 and the
linkage between the cylinder and the actuating shaft will be the
same. In similar manner, each pair of opposed inner and outer doors
will be provided with two sets of link means of the type shown in
FIG. 35 so that the outer doors will be moved between their closed
and open positions by movement of the inner doors.
The structure described with respect to FIGS. 26 through 35 may be
modified without departing from the spirit of the invention. For
example, the hopper car of FIG. 26 may be divided into a greater or
lesser number of bins. It is also within the scope of the invention
to provide a door-actuating shaft extending the full length of the
car so that only one cylinder of the type shown at 220 in FIG. 33
need be used to actuate all of the hopper doors, throughout the
length of the hopper car.
FIG. 36 and 37 illustrate an alternative means which may be
substituted for the cylinder 220 in FIG. 33. All of the remaining
linkage illustrated in FIG. 33 will be the same.
FIGS. 36 and 37 illustrate a bracket means 243 extending
transversely of the car and appropriately affixed to the partition
154 (see FIG. 26). The bracket 243 supports two pairs of spaced
guide means, generally indicated at 244 and 245. The guide means
244 and 245 are substantially identical. As can be most clearly
seen from FIG. 37, the guide means 244 is made up of two spaced
elements 244a and 244b with a roller 246 pivotally mounted
therebetween. The guide means 245 similarly supports a roller 247.
An actuating bar 248, of I-beam cross section, is supported in the
guide means 244 and 245 on the rollers 246 and 247. Thus, the
actuating bar 248 is capable of longitudinal movement. The top
surface of the actuating bar supports a rack 249. The rack
cooperates with a toothed gear 250. The toothed gear is
nonrotatively affixed to a shaft 251. The shaft, in turn, is
rotatively mounted in bearings 252 and 253 affixed to the
partitions or bin walls 154 and 153, respectively.
A sprocket 254 is also nonrotatively affixed to the shaft 251. The
sprocket 254 is connected by means of chain 255 to a sprocket 256
on the output shaft of a geared reducing means 257.
One end of the input shaft 258 of the gear reducing means 257 may
be provided with a fitting 259 extending through a perforation in
the car side 149. The fitting 259 may be of square cross section
and may be provided with a square perforation 261. Thus, the
fitting 259 may be similar to the end members 86 or 88 shown in
FIG. 13. As described with respect to FIG. 13, rotation may be
imparted to the input shaft 258 of the geared reducing means 257 by
an individual crewman through the engagement of the element 259 by
a hand-operated or automatic tool.
In a similar manner, the other end of the input shaft 258 of the
geared reducing means may be connected through a universal joint
262 to a shaft 263. The end of the shaft (not shown) may extend
through a perforation in the opposite side of the car and be
provided with a fitting similar to the fitting 259. In this way,
rotation may be imparted to the input shaft of the geared reducing
means from either side of the hopper car.
The operation of the assembly of FIGS. 36 and 37 may be described
as follows. The forward end of the beam 248 will be provided with a
fitting 264 to which the links 222 and 222a of FIGS. 33 and 34 will
be pivotally affixed. When rotation is imparted to the input shaft
258 of the geared reducing means 257 in such a way as to turn the
sprocket 254 and gear 250 in a clockwise direction (as seen in FIG.
36) the beam 248 will move to the left in the figure. Since the
beam is the equivalent of the piston rod 221 in FIG. 233, it will
be seen that such movement of the beam will cause the shaft lever
231 to move to its open position. When the input shaft of the
geared reducing means 257 is turned in the opposite direction, the
output 256, the sprocket 254 and the gear 250 will turn in the
opposite direction and will cause the beam 248 to move to the right
in FIG. 36. This, in turn, will cause the shaft lever 231 to return
to its closed position.
When the structure of FIGS. 36 and 37 is substituted for the
cylinder 220 of FIGS. 33 and 34, all of the remaining structure
illustrated in FIGS. 33 and 34 will remain the same with the
exception that the slots 224a in links 222 and 222a must be
elongated. Thus, the slots 224a will serve the same purpose as
slots 50 in the push rods 51 of FIGS. 4 and 5. As indicated above,
once the door levers and attached links have been turned beyond
their past dead center position the doors will tend to open under
the influence of the load. While the cylinder 220 can compensate
for this, the rack and gear assembly cannot and hence the slots
224a must be lengthened.
It will be understood by one skilled in the art that the structure
shown in FIGS. 36 and 37 may be provided with locking means of the
type shown in FIGS. 16 and 17 and may have position indicating
means of the general type shown in FIG. 15.
Modifications may be made in the invention without departing from
the spirit of it.
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows.
* * * * *