U.S. patent number 3,596,381 [Application Number 04/778,178] was granted by the patent office on 1971-08-03 for sandal.
Invention is credited to Tatsuo Fukuoka.
United States Patent |
3,596,381 |
Fukuoka |
August 3, 1971 |
SANDAL
Abstract
The present invention relates to an improvement of sandal, and
more particularly to a comfortable improved sandal which is to be
integrally formed of thermoplastic synthetic resin material.
Inventors: |
Fukuoka; Tatsuo (Tokushima,
Tokushima Prefecture, JA) |
Family
ID: |
25112525 |
Appl.
No.: |
04/778,178 |
Filed: |
November 22, 1968 |
Current U.S.
Class: |
36/11.5; 36/32R;
264/DIG.83; 264/45.5; 264/46.6; 264/46.8; 425/119; 425/388 |
Current CPC
Class: |
A43B
13/04 (20130101); A43B 3/102 (20130101); Y10S
264/83 (20130101) |
Current International
Class: |
A43B
13/02 (20060101); A43B 13/04 (20060101); A43B
3/10 (20060101); A43b 003/12 (); A43b 013/06 () |
Field of
Search: |
;36/11.5,32,25 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lawson; Patrick D.
Claims
I claim:
1. A sandal comprising a band member and a body member which are
integrally molded of thermoplastic synthetic resin material so as
to form a foamy interior portion and a nonfoamy outer layer, the
upper surface of the body member being formed in a curved shape in
conformity with the profile of the user's sole, and a cover member
made of a relatively hard, nonfoamy thermoplastic synthetic resin
material secured to the upper and lateral surfaces of the body
member, the body member including a heel having a plurality of
transversal recesses, the lower portion of the nonfoamy outer layer
of the body member being relatively thicker than the upper portion
thereof.
2. A sandal having a body member and a band member which are
integrally formed of thermoplastic synthetic resin material, each
of the body and band members having a foamy interior adapted for
providing resiliency and comfort and a nonfoamy outer layer
integrally formed therewith and surrounding said foamy interior for
providing durability and resistence against deformation, and a
hardening and reinforcing cover member secured to at least two
surfaces among the upper, lateral and lower surfaces of the body
member for protecting the body member.
3. The sandal of claim 2 wherein the cover member is secured to the
upper surface and lateral surface of the body member.
4. The sandal of claim 2 wherein the cover member is secured to the
lower surface and lateral surface of the body member.
Description
In general, the one sandal of the conventional type formed of
highly resilient material provides the utmost excellent cushioning
effect but being liable to be too much deformed during use thereof,
further in addition another typed sandal made of comparatively hard
and unyielding material being rich of durable but uncomfortable to
put on. However, as far as the inventor is aware, there has
heretofore been found no sandal having both advantages of
durability, desirable resiliency and comfort to wear.
On the other hand, in order to provide the sandal with comfort and
durability it is desirable that band member of the sandal is
equipped with high softness and body member or sole of the sandal
has suitable hardness enough to keep up outer profile of the
sandal. In the said manner, in the sandal to be integrally and
simultaneously molded of thermoplastic synthetic resin material,
said two different demands are to be simultaneously satisfied, but
up to the present has not been substantially settled the subject
matter corresponding to said demands.
A main object of the present invention is to provide a new and
comfortable sandal according to which said subject matter has been
substantially settled.
Described further in detail, a main object of the present invention
is to provide a novel sandal of which band member is provided with
a desirable resiliency and softness so as to provide the sandal
with durability and resistance in relation to deformation
thereof.
A further object of the present invention is to provide a novel
sandal of which body member and a band member are integrally and
simultaneously formed of thermoplastic synthetic resin material
having a foamy interior portion to provide resiliency and comfort,
and having a nonfoamy outer layer to provide durability and
resistance against deformation thereof.
A further object of the present invention is to provide a new
sandal of which body member is equipped with a unique upper surface
to further increase enhanced comfort to wear.
Still further objects and advantages of the present invention will
become apparent from the following disclosure of preferred examples
selected from embodiments thereof taken in connection with the
attached drawings, in which:
FIG. 1 is a perspective view of the sandal according to the present
invention;
FIG. 2 is a longitudinal sectional view of the sandal taken along
the line II-II in FIG. 1;
FIG. 3 is a diagrammatic sectional view of a part of device
available for producing a hardening and reinforcing cover of said
sandal according to the present invention;
FIG. 4 is an enlarged sectional view of a part of split mold
available for producing the sandal according to the present
invention;
FIG. 5 is a longitudinal sectional view showing the other
embodiment of the sandal according to the present invention;
FIG. 6 is a longitudinal sectional view of an embodiment in which
the present invention is applied to a lower sole; and
FIG. 7 is a longitudinal sectional view of another embodiment in
which the present invention is applied to an upper sole.
Referring to the drawings 1 and 2, illustrated therein is an
improved sandal according to the present invention. Said sandal is
molded of thermoplastic synthetic resin material and the
construction thereof will be hereinafter described in detail.
The sandal consists of a band member 1 and a body member 2 with or
without a heel 2A which are integrally and simultaneously molded in
one step by means of the specific process to be later
illustrated.
As will be hereinafter described in greater detail, and as appears
in FIGS. 1 and 2, the sandal provided with band member 1 and a body
member 2 is molded as an integral unit of uniquely formed synthetic
resin material wherein the interior composition thereof includes a
multitude of hollow, bubblelike resilient foam elements as
designated by the numeral 3, and wherein the outer surrounding
layer 4 is substantially devoid of said foam elements.
As a consequence of said novel structure, the foamy interior
portion of the resinous material provides a highly resilient and
pliable cushion sufficient to comfort in use, while comparatively
firm nonfoamy outer layer 4 minimizes deformation of the sandal
caused by the weight of the user.
In addition, further said nonfoamy outer layer may be provided with
a water-insulation for avoiding the saturation of water and
strongly connected between the band member and the body member, and
as a result of the existence of the bubblelike foam elements, the
foam elements include air therein so that the weight of the sandal
can be reduced.
In accordance with the present invention the upper surface 2A of
the body member is formed in a curved shape in conformity with the
form of the user's sole in order to further provide the user with
comfort to wear.
When a sandal having the above-described construction is worn by
the user, his sole can be brought into perfect snag-fit contact
with the upper surface of the body member and accordingly the
sandal is subjected to a well-balanced natural load with the result
that uneven wear of the sole can be eliminated, the foot of the
user being ensured against the removal from the band of the sandal
by the unbalanced loading.
As an outstanding advantage of the invention, the user can walk
naturally without slippage and fatigue with extremely improved
wearing comfort.
Further, the sandal of the present invention, as shown in FIG. 2,
provides a hardening and reinforcing cover member 5 which is made
of relatively hard and nonfoamy synthetic resin material and which
is inseparably mounted on the upper surface and lateral surfaces of
said body member 2, whereby said body member 2 of the sandal may be
made more harder than the band portion, though those of said sandal
are integrally molded. So that the sandal having the desirable
hardness and resiliency sufficient to comfort is easily obtainable.
Said cover member 5 is previously (initially) formed by means of a
device to be later described and is inseparably and simultaneously
adhered to the body member by means of split mold wherein the
sandal is to be molded.
FIG. 3 diagrammatically shows said device available for molding the
cover member. Referring to the FIG. 3, a vacuum-typed molding
device 6 has a heating member 7 at internal upper portion thereof
and a mold 8 at integral lower portion thereof. Said mold 8 is
equipped with a number of sucking holes 9 connected to a vacuum
pump (not shown) through a common pipe 22 (manifold) and is
provided with an upper surface formed in a shape in conformity with
profile of the user's sole. Designated by the numerals 10 are
supporting members for bearing a film 5' which is to be molded into
the cover member, said supporting members each being mounted to
sidewall of the device 6, in such manner that supporting members
facing to each other are movable towards the vertical
direction.
In said device, after the film 5' supported by the supporting
member 10 within the device 6 is softened by heating with the
heater 7, the film 5' is moved downwardly up to the upper surface
of the mold 8 by means of the supporting member 10, and the vacuum
pump (not shown) then operated. So that the film 5' can be easily
formed in shape in conformity with the upper surface of the mold or
the profile of the user's sole. Useless edges (a) of the film 5'
will be then cut out, after that finished product of the cover
member 5 is placed on the upper wall of a molding chamber of a
split mold B which is available for molding the sandal as shown in
FIG. 4.
It will be understood that the cover member 5 is simultaneously and
inseparably adhered to upper surface and lateral surfaces of the
body member 2 of the sandal when the sandal is molded by means of
the split mold B. Thus, the sandal having a soft band member
adapted to provide comfort and a relatively hard body member
adapted for durability will be easily obtainable.
Another embodiment of the invention is shown in FIG. 5. In the
embodiment a sandal C is the same construction with that as shown
in FIGS. 1 and 2, but the body member 2 thereof is somewhat
different therefrom in construction thereof. The lower portion of
the nonfoamy outer layer 4' in the body member 2 is relatively
thicker than the upper portion thereof, whereby said thicker lower
portion is to protect the body member from shock and increase
durability of the sandal. Further, in the embodiment said body
member 2 provides a heel 2B which has a plurality of transversal
recesses 23 and a sole equipped with an uneven bottom surface 12 so
as to increase cushioning effect and to avoid slipping thereof.
Further, as shown in FIGS. 6 and 7, the present invention may be
applied to a lower sole D and an upper sole E which are to be
separately produced and after that to be combined into one
body.
Referring to FIG. 6, the body member 17 of the lower sole D also
comprises a foamy interior portion 13 adapted for resiliency, a
nonfoamy outer layer 14 for providing durability and resistance
against deformation and a unique upper surface 15 which is formed
with the profile in conformity with figure of user's sole. On the
back surface and the lateral surfaces of the body member 17 a cover
member 16 made of the relatively hard and nonfoamy thermoplastic
synthetic resin material is inseparably mounted, so that the lower
sole D can also effect the same advantages with those as shown in
the above.
In FIG. 7, the body member 24 of the upper sole E also comprises a
foamy interior portion 25, a nonfoamy outer layer 26 and a unique
upper surface 27 similar to the above written body member 17 in
FIG. 6, together with a cover member 19. The embodiment also
provides suitable resiliency and hardness so as to provide the user
with comfort to wear.
As hereinabove mentioned, the method of manufacturing the synthetic
resin material featured in the present invention is not only of
critical importance, but is a highly complex and specialized
process, as will now be described.
A number of various thermoplastic resinous materials which can be
expanded or foamed may be used to form the novel foamed material
utilized in the present invention. However, and without intending
to be restricted thereto, the invention is particularly adapted to
be formed of granules or beads of polystyrene. Said polystyrene
particles may be in an essentially linear or in a cross-linked
form, as being generally representative of expandable thermoplastic
resinous materials and as being especially representative of
alkenyl aromatic compounds which contain at least one alkenyl
aromatic compound having the general formula Ar-CR=CH.sub.2 wherein
Ar is an aromatic compound and R is selected from the group
consisting of a hydrogen atom and a methyl radical. Expandable
thermoplastic copolymers of styrene and polymers and copolymers of
a-methyl styrene, ar-methyl styrene or vinyltoluene, mono- and
di-chlorostyrene, including copolymers containing small amounts of
such materials as divinylbenzene may frequently be utilized with
benefits commensurate with those which are derivable from
employment of polystyrene. Often this may also be the case with
other expandable thermoplastic resinous materials including various
copolymers of methyl methacrylate, ethyl acrylate and other
derivatives of acrylic acid such as their homopolymers and
copolymers of methyl methacrylate and vinylidene chloride; polymers
and copolymers of vinyl acetate and vinyl butyral and the like; and
various thermoplastic or thermoplastified derivatives of cellulose
including cellulose nitrate and cellulose acetate. Cross-linked
materials usually have greater thermal stability and frequently
tend to produce stronger, less heat-sensitive foam structures.
The blowing agents employed for the expandable thermoplastic
resinous material may be those which are commonly utilized
including dichlorodifluoromethane, carbon dioxide, pentane and
other low boiling hydrocarbons or other suitable materials such as
heat sensitive gas-generating agents and the like. Conventional
amounts of the blowing agent may be incorporated in the discrete
particles of thermoplastic resinous material to render it suitably
expandable. Thus, an incorporated amount of dichlorodifluoromethane
between about 5 and 15 percent by weight may be found to be a
satisfactory and efficient amount in many expandable thermoplastic
resinous materials, particularly polystyrene and many other alkenyl
aromatic thermoplastic resinous materials.
To form the foamed material, the preferred method comprises
charging a mass of said granules into the dischargeable injection
chamber of an injection molding apparatus; then, in intermittent
molding cycles, forcing said mass under pressure sequentially in
and through a first cold zone in said chamber wherein a portion of
said mass is compacted in solid granular form while being
maintained at a temperature beneath its foaming temperature; a
second heated zone adjacent to the first zone in said chamber
wherein a portion of said mass is heated to a flowable condition
under the application of an adequate quantity of heat to cause it
to attain a foaming temperature; the solid compacted portion of the
mass in the first zone continuously maintaining the heated portion
of said mass in the second zone to restrain substantial foaming
therein throughout said intermittent cycles; and a discharge zone
in said chamber from which a portion of said heated mass is
injected to fill a retractable mold form having an enlargeable
cavity wherein the injected mass is initially exteriorly cooled
against the mold form to form a solidified surface layer while
being maintained under pressure; and finally relieving the pressure
and enlarging the mole form to permit the central, relatively
uncooled heated mass to expand and force the solidified surface
layer against the enlarged confining limits of the mold form to
form said sandwich construction molded foam structure.
While the present invention has been illustrated and described
herein with respect to a preferred embodiment, it is not desired to
limit the invention only to the embodiment, but the invention
should be considered to include all the substitutes, modifications
and equivalents which are encompassed within the essential part of
the invention to be set forth in the scope of the underwritten
claims and within the scope of the spirit exhibited in the
intention of the inventor.
* * * * *