U.S. patent number 3,593,624 [Application Number 04/813,658] was granted by the patent office on 1971-07-20 for automatic stacking machine.
Invention is credited to Robert V. Dufour.
United States Patent |
3,593,624 |
Dufour |
July 20, 1971 |
AUTOMATIC STACKING MACHINE
Abstract
A machine for stacking newspapers and the like articles in which
the incoming articles are counted and a predetermined number
diverted to a first and to a second conveyor for ejecting the
articles in a stacking bucket from opposite sides thereof. The
articles are conveyed more rapidly on one of the conveyors to be
stacked in a predetermined manner in the bucket and to permit
unloading of the stack without stopping the incoming articles on
the conveyors.
Inventors: |
Dufour; Robert V. (Montreal
357, Quebec, CA) |
Family
ID: |
4084968 |
Appl.
No.: |
04/813,658 |
Filed: |
April 4, 1969 |
Foreign Application Priority Data
|
|
|
|
|
Feb 28, 1969 [CA] |
|
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044,256 |
|
Current U.S.
Class: |
414/788.3;
198/442; 414/790.7; 414/794.4; 198/418; 414/789.1; 414/791.3;
414/900; 414/901 |
Current CPC
Class: |
B65H
33/00 (20130101); B65B 27/08 (20130101); B65H
33/12 (20130101); B65H 29/66 (20130101); Y10S
414/115 (20130101); B65H 2301/33224 (20130101); B65H
2404/261 (20130101); B65H 2301/42112 (20130101); Y10S
414/114 (20130101); B65H 2301/33212 (20130101) |
Current International
Class: |
B65B
27/08 (20060101); B65H 33/00 (20060101); B65h
033/00 () |
Field of
Search: |
;93/93,93.3 ;198/35
;214/6.5,6M |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Stickney; Bernard
Claims
I claim:
1. A machine for stacking newspapers and the like articles
comprising a stacking bucket for receiving said articles, first and
second conveying means each having an inlet and an outlet, said
outlets each associated with a respective opposed side of said
bucket, said first conveying means being driven at a conveying
speed faster than said second conveying means to deliver said
articles to said bucket in a predetermined manner and to provide
for unloading of said bucket, and a diverter for diverting
predetermined number of articles to said inlet of said first and
second conveying means.
2. A machine as claimed in claim 1 wherein said first and second
conveying means each include a transporting conveyor portion and an
ejecting conveyor portion.
3. A machine as claimed in claim 2 wherein said transporting
conveyor portions each comprise two endless conveyor belts each
defining a path whereby said belts are oppositely positioned along
a portion of said path to frictionally engage said articles
therebetween to transport them to said ejecting conveyor.
4. A machine as claimed in claim 2 wherein the transporting
conveyor portion of said first conveying means further includes
inverting means for inverting said articles.
5. A machine as claimed in claim 3 wherein the tension in each said
two endless conveyor belts is selectively adjustable.
6. A machine as claimed in claim 2 wherein said transporting
conveyor portion of said first conveyor means is driven at a
conveying speed at least twice the conveying speed of said
transporting conveyor portion of said second conveyor means.
7. A machine as claimed in claim 2 wherein said ejecting conveyor
portion comprises two endless conveyor belts oppositely positioned
to frictionally engage and transport said articles therebetween to
eject them at said outlet into said stacking bucket, said ejecting
conveyors being driven at a constant conveying speed independent of
a slightly higher than the conveying speed of said transporting
conveyor portion.
8. A machine as claimed in claim 7 wherein the tension in one of
said two endless conveyor belts is self-adjustable to accommodate
various thicknesses of articles conveyed therebetween.
9. A machine as claimed in claim 4 wherein said inverting means
comprises two endless belts, each belt being held in tension
between two pulleys and inverted 180.degree., each said pulleys
being closely oppositely positioned and offset from their
respective axis of rotation so that said belts are in contact with
each other along a portion of its path to thereby transport said
articles therebetween.
10. A machine as claimed in claim 9 wherein said two endless belts
transport said articles from a receiving conveyor at the inlet of
said first conveying means, said articles being inverted
180.degree. about its axis of travel so that all of said articles
in said bucket are stacked with the corresponding face on the same
side of the stack.
11. A machine as claimed in claim 9 wherein the conveying speed of
said two endless belts of said inverting means is at least twice
the conveying speed of said transporting conveyor portion of said
second conveying means.
12. A machine as claimed in claim 2 wherein said diverter comprises
a diverter element positioned adjacent a receiving conveyor to
divert the normal flow of articles to said first or second
conveying means.
13. A machine as claimed in claim 12 wherein said diverter element
is secured to a shaft at one end of which is fastened a cam which
may be actuated to either a first or second position, said first
position causing normal flow of said articles to said first
conveying means, said second position causing said diverter element
to interfere with the normal flow of articles and diverting it to
said inlet of said second conveying means.
14. A machine as claimed in claim 13 wherein said cam is provided
with a cavity in a portion of its outer periphery defining two pin
engaging slots and a ridge therebetween to cause a pin associated
with a solenoid linkage to engage therein upon actuation of an
associated solenoid to displace said diverter element to said first
or said second position, said first or second positions each being
adjustable by means of two adjustable bumper members each
cooperating with a respective side of the free end of a diverter
positioning member secured at its other end to said diverter
shaft.
15. A machine as claimed in claim 2 wherein there is further
provided a receiving conveyor section for receiving and counting
said articles as they are received by the machine.
16. A machine as claimed in claim 15 wherein said receiving
conveyor section comprises an endless belt associated with a frame,
said frame having adjustment means to adjust the height of its
receiving end, a light and photocell assembly provided at said
receiving end for counting each article, and a gate mechanism
positioned along said endless belt and in close proximity to said
diverter for delaying the conveyance of an article when said
diverter is actuated to a predetermined position.
17. A machine as claimed in claim 2 wherein said stacking bucket
comprises a base in the form of an endless belt trained about two
idle rollers, said base being pivotally secured to a supporting bar
on which said base is caused to tilt from a horizontal unloading
position to a loading position to provide a low corner at the
intersection of two article holding plates extending above said
endless belt.
18. A machine as claimed in claim 17 wherein a jogging mechanism is
connected to said stacking bucket for jogging same.
19. A machine as claimed in claim 17 wherein there is further
provided an unloading conveyor having a driven roller secured to
one end thereof, said driven roller being in frictional engagement
with said endless belt of said bucket when said bucket is displaced
to its horizontal position to thereby effect unloading of the
stacked articles.
20. A method of stacking a predetermined quantity of newspapers and
the like articles in bundles comprising the steps of:
i counting said articles prior to stacking,
ii diverting a predetermined quantity of articles to a first
conveying means associated with one side of a stacking bucket for
discharging said articles therein,
iii diverting a predetermined quantity of articles to a second
conveying means associated with the opposite side to said one side
of said stacking bucket for discharging articles therein,
iv driving said first and second conveying means at a different
speed from each other to provide proper stacking of said articles,
and
v unloading said bucket when said predetermined amounts of articles
are stacked without interrupting the incoming flow of articles to
said bucket.
21. A method as claimed in claim 20 wherein there is further
provided the step of inverting said articles in said first
conveying means prior to discharging in said stacking bucket.
22. A method as claimed in claim 20 wherein there is further
provided the step of ejecting said articles from said first and
second conveying means at a constant conveying speed faster than
said conveying means.
Description
This invention relates to a machine for stacking newspapers or the
like articles in a predetermined arrangement.
When stacking newspapers or the like articles having a folded edge,
it is desireable to stack approximately half of these articles with
their folded edge on one side of a bundle and the other half with
their folded edge on the opposite side, to provide a substantially
uniform bundle. If the articles were stacked with their folded edge
all to one side the result would be an irregular bundle and the top
articles would tend to slide off the stack. Further, such a bundle
is undesirable for typing.
Of the prior art apparatus known for stacking newspapers or the
like articles, the majority of these machines stack the articles
with their folded edge all to one side. Other apparatus known for
stacking articles in an arrangement for obtaining a substantially
uniform bundle, are quite bulky, occupying large areas, and stack
the articles some facing up and others facing down. This type of
stacking may not be desireable if the articles were then diverted
to a machine for labelling a selected side of the folded front page
or for sorting by reading labels already affixed to a selected
side. Also some articles have folds on two adjoining sides and this
type of stacking would be undesirable as the articles are not
inverted.
In other machines known, the stacking is effected by feeding the
articles individually, in a separated manner, to a first stacking
bucket until a predetermined number of articles is attained. The
flow is then directed to a second bucket to allow for unloading of
the first bucket and when the second stack is completed the cycle
is reversed. Further, some of these machines handle incoming
articles in a nonoverlapped manner whereas many articles are fed
out from web presses or other machines in an overlapped arrangement
which means that an intermediate apparatus would be required for
separating the articles before being fed to the stacking
machine.
It is an object of the present invention to provide a machine for,
and a method of, stacking newspapers or the like articles which
substantially overcomes any of the above mentioned
disadvantages.
According to one broad aspect, the present invention relates to a
machine for stacking newspapers and the like articles comprising a
stacking bucket for receiving said articles, first and second
conveying means each having an inlet and an outlet, said outlets
each associated with a respective opposed side of said bucket, said
first conveying means being driven at a conveying speed faster than
said second conveying means to deliver said articles to said bucket
in a predetermined manner and to provide for unloading of said
bucket, and a diverter for diverting a predetermined number of
articles to said inlet of said first and second conveying
means.
According to a further broad aspect, the present invention relates
to a method of stacking a predetermined quantity of newspapers and
the like articles in bundles comprising the steps of:
I. counting said articles prior to stacking,
ii. diverting a predetermined quantity of articles to a first
conveying means associated with one side of a stacking bucket for
discharging said articles therein,
iii. diverting a predetermined quantity of articles to a second
conveying means associated with the opposite side to said one side
of said stacking bucket for discharging articles therein,
iv. driving said first and second conveying means at a different
speed from each other to provide proper stacking of said articles,
and
v. unloading said bucket when said predetermined amounts of
articles are stacked without interrupting the incoming flow of
articles to said bucket.
The invention is illustrated, by way of example, with reference to
the accompanying drawings in which:
FIG. 1 is a perspective view of a stacking machine of the present
invention,
FIG. 2 is a side view of some of the conveyors of the machine,
FIG. 3 is a top view illustrating the arrangement of the endless
conveyor belts,
FIG. 4 is a side view of the stacking bucket and unloading
conveyor,
FIG. 5 is a top view of FIG. 4,
FIG. 6 is a side view, partly sectioned of the receiving conveyor
and associated mechanisms,
FIG. 7 is a top view of part of FIG. 6,
FIG. 8 is a front view of the diverter control mechanism,
FIG. 9 is a side view, partly fragmented, of FIG. 8,
FIG. 10 is a side view of the conveyor drives, and
FIG. 11 is a block diagram of the control panel and some associated
mechanisms.
The working "newspapers and the like articles", as used in the
present specification, will be understood to apply to such articles
as newspapers, circulars, pamphlets, tabloids, envelopes,
magazines, catalogs and other similar articles.
Referring to FIG. 1 of the drawings, there is shown, generally at
10, the stacking machine of the present invention. The incoming
articles, not shown, are fed to a receiving conveyor section 12 and
then a predetermined number of these articles are diverted and fed
to both sides of a stacking bucket 13 by conveying mechanisms
located in the machine housing 11. The machine may be operated
either manually or automatically at a control panel 14.
Referring now to FIG. 2 there is shown the conveying mechanism,
secured on a frame 9, for delivering newspapers and the like
articles 15 to the stacking bucket 13. As shown, a plurality of
overlapped or spaced articles 15 are approaching the conveying
mechanisms on a receiving conveyor belt 16. A diverter mechanism,
which will be described more fully later, is provided to cause a
predetermined number of articles 15 to flow to an inlet 19 of a
first conveying means 20 where an inverting mechanism 18 causes
them to invert 180.degree. about their axis of travel. The
inverting mechanism 18 consists of two endless belts 21 and 22 the
inner side of which is provided with a plurality of endless ridges,
not shown, for securing the belts about their respective pulleys
23, 24, 25 and 26 which are provided with a plurality of grooves
about their outer periphery. Endless belt 22 is trained between
pulleys 23 and 24 and the belt is twisted 180.degree. therebetween.
Similarly, endless belt 21 is trained between pulleys 25 and 26 and
also twisted 180.degree.. The grooved pulleys 23 and 25 are the
drive pulleys and secured one above the other in line with the
center of the receiving conveyor 16 and adjacent its delivery end.
Pulleys 24 and 26 are centered on the transporting conveyor portion
29 and aligned with pulleys 23 and 25 and positioned so as to cause
the outer adjacent surfaces of endless belts 21 and 22, to be in
frictional engagement along a path shown at 27 travelling in the
direction of arrow 28. Thus, articles being fed between pulleys 23
and 25 are engaged between adjacent surfaces of belts 21 and 22 and
follow path 27 where these are inverted 180.degree. therealong.
Since the belts 21 and 22 are substantially narrow belts in
comparison with some articles being carried by them, guide rods
(not shown) may be provided to support the overlapping sides of the
articles along their travel through the inverting mechanism 18.
The transporting portion of the first conveying means 20 consists
of two endless conveyors 30 and 31 arranged so that its respective
surfaces are in frictional engagement along a predetermined path 32
to convey the articles therebetween. At the outlet or discharge end
33 or the first conveying means 20, there is provided two ejecting
conveyors 34 and 35 driven at a constant speed and also having
their respective surfaces in frictional engagement along a
predetermined path 36.
The conveyor 31 consists of an endless belt 44 trained about
pulleys 45 mounted on the same shaft as pulley 26 and 46 and drums
41 and 42 and in frictional engagement with pivotally fixed pulley
47 which provides adjustment of the tension in the endless belt 44
by displacing the pulley along axis 48. The conveyor 30 consists of
an endless belt 43 trained about pulleys 37, mounted on the same
shaft as pulley 24, and pulleys 38, 39 and 40 and in engagement
with a portion of the periphery of the drums 41 and 42 directly
opposite belt 44 so that belt 43 lie thereon along a predetermined
path. To adjust the tension in endless belt 43, spring biased
pulley 38 is pivotally secured and displaceable in the direction of
axis 49. The endless ejecting conveyors 34 and 35 comprise an
endless belt 50 trained between drive pulley 51 and pulley 52
(mounted on the same shaft as pulley 40) and endless belt 53
trained between spring biased pivot pulley 54 and pulley 55 mounted
on the same shaft as pulley 46, respectively. All the pulleys of
the machine are elliptically crowned to hold its associated belt
thereover. All the pulleys are mounted at idle with the exception
of those where it is disclosed that they are fixed.
As can be seen from FIG. 3 the conveyors 30 and 31 comprise a
plurality of endless belts 43, each trained about their respective
pulleys 40, 40a etc., 39, 39a etc. Similarly the ejecting conveyor
34 may comprise one or more endless belts 36 trained between
pulleys 50 and 52 or 50a and 53a etc. Also the shafts on which
opposed pulleys 51, 54 or 52, 55 are secured are offset to allow
different thickness of material to be carried by the belts in the
area between adjacent pulleys. The spring biased pulleys also
provide self-adjusting tension when larger articles are conveyed
between the belts.
Thus, the first conveying means 20 engages the articles 15 at the
inlet 19, inverts and transports them between belts 21 and 22 and
further transports them along path 32 to the ejecting conveyors 34
and 35 where these are ejected at a constant speed, which is
slightly faster than the maximum speed of the conveyors 30 and 31,
into the stacking bucket 13. The stacking bucket 13 (see FIGS. 4
and 5) is tilted on a compound angle of approximately 15.degree. to
cause the material to square up into one common corner of the
bucket to provide a square and even bundle. If desired the bucket
may be provided with a jogging mechanism (not shown) to vibrate the
bucket. The bucket 13 is provided with a side plate 55 and a back
plate 56 which may be made adjustable to accommodate various size
of articles. A deflecting plate 57 (see FIG. 2) is adjustably
secured to the frame of the machine 10 on the opposite side of the
ejecting conveyor of the second conveying means to prevent any
articles from being shot outside the bucket 13. The deflecting
plate 57 further extends downwardly on the frame to close in the
first conveying means. An opening, not shown, is provided in the
deflecting plate in the area of the discharge end 33 to permit the
articles from ejecting conveyor 34 to be delivered to the bucket
13.
After a predetermined number of articles has been discharged in the
bucket via the first conveying means 20, the diverter 17, which is
initially in position "A," is now moved to position "B" to direct
the stream of articles to the inlet 66 of the second conveying
means 65. The articles are then held between the belts of two
conveyors 67 and 68 along a predetermined path and ejected at the
outlet 69 into the stacking bucket 13 by means of ejecting
conveyors 70 and 71. As can be readily seen from FIG. 2 the
arrangement of conveyors 67, 68, 70 and 71 constituting the second
conveying means 65, is the same as those forming part of the first
conveying means 20 and for this reason will not be described.
Referring to FIGS. 4 and 5, there is shown the stacking bucket 13
and an associated unloading conveyor 80. The base of the bucket
consists of an endless belt 81 trained about two idler rollers 82
and 84. In its loading position the bucket is tilted back on
supporting bar 83 to a compound angle of approximately 15.degree.
by means of a linkage 73 and solenoid 72 (not shown in detail). In
its tilted position the bucket defines a low corner 93 at the
intersection of plates 55 and 56.
To unload, the bucket 13 is brought back to its horizontal
position, as shown in FIG. 4, by means of its linkage and
associated solenoid. At this position, the belt 81, in the area of
the roller 82, is in frictional engagement with driven roller 85 of
the unloading conveyor 80 which imparts a drive thereto to unload
the stack. The unloading conveyor 80 consists of a plurality of
endless belts 88 trained about a roller 86 and an associated pulley
87 for each belt 88. The pulleys 87 are secured to a shaft 89 which
is continuously driven via drive pulley 90. The drive from roller
86 is transmitted to roller 85 by friction and in turn to the belt
81 in the area between roller 82 and 85. Roller 85 has a suitable
surface to cause good frictional engagement with belt 81. Thus,
when the bucket 13 is in the unloading position (horizontally), a
drive is imparted to endless belt 81 by frictional engagement with
roller 85, and the articles resting on the belt are unloaded in the
direction of arrow 91 and engaged by conveyor belts 88 to be
delivered to a delivery table 92 or tying machine, not shown, which
may be conveniently located in this area. The manner in which the
bucket 13 is unloaded is sufficiently fast that the operation of
the machine is not altered during unloading. A switch 94 may be
provided in the area of the receiving end of the unloading conveyor
80, to signal the solenoid 72 to tilt the bucket to its loading
position, after the trailing edge of the bundle has cleared the
switch.
FIGS. 6 to 9 illustrate the mechanism of the receiving conveyor
section 12 which comprises a plurality of conveyor belts 16 trained
on rollers 99, 100, 101, 102 and driven pulleys 103. The central
axis of rollers 100 and 101 are secured on a common shaft supported
by a frame 104 which is positioned between the guide walls 118. The
height of the inlet of the conveyor or the rollers 99 and 100 may
be adjusted from the floor line by means of a rod 105 secured at
one end to the frame 104 and cooperating with an adjustable clamp
member 106 engaging along its length to rigidly secure the frame
104 at a selected height.
The receiving conveyor having been adjusted to the desired height,
for receiving articles from an output conveyor 107 of an associated
device, the machine can now receive and count the newspapers as
these are fed to the machine 10. As the articles are falling onto
the conveyor 16, these are engaged by the wheels 113 and the
trailing end of the articles are caused to interrupt a light beam
between light source 108 and photocell 109 mounted in support
member 110 which is adjustably secured between rollers 99 and 100.
An adjustable curved deflector bar 111 is positioned close to the
inlet of the conveyor 16 to ensure proper reception and engagement
of the articles 15 by the wheels 113. The bar 111 is secured to a
supporting member 112 and is adjustable along its horizontal axis.
Wheels 113 are secured on each side of bar 111 and are adjustable
along the longitudinal axis of the bar.
Immediately in front of the diverter 17 there is provided an
adjustable gate mechanism 113 which consists of a vertically
adjustable article engaging arm 114 secure to horizontally
adjustable arm 115, the latter being held by a supporting member
116. Further, on each side of arm 115 there is adjustably secured
wheels 117 to provide pressure on the articles and help the feed of
the articles. To make up a bundle of articles, a predetermined
number of these are fed firstly to the inlet 19, of the first
conveying means 20, between rollers 23 and 25, where these are
inverted and transported to the bucket as mentioned hereinabove.
Before a run of articles to the bucket, the diverter is preset to
assume position "A" as shown in FIG. 6. After a predetermined
number of articles are counted by photocell 109, the diverter is
actuated to assume its position "B" where a predetermined number of
articles are fed to the inlet 66 of the second conveying means 65.
When this second predetermined number is reached the diverter 17 is
actuated again to assume its initial preset position "A." However,
because the articles 15 are passing over the diverter 17, the
leading edge of the first article reaching the engaging arm 114 of
the gate 113 will be stopped thereagainst until the article which
is underneath it has cleared the arm 114, and the stopped article
and those overlapped thereon will resume its trajectory to the
inverting mechanism inlet 19.
Referring to FIGS. 8 and 9, there is shown the actuating mechanism
for the diverter 17, as comprising three equally spaced elements 17
secured to a shaft 120. The diverter 17 is operated to its
positions "A" and "B" by means of solenoid 121 of which the
armature 122 is connected to a vertical arm 123 pivotally engaging
a horizontal arm 124 which is pivotally secured at one end 125 to
the frame of the machine and pivotally engaging at its other end
126 with a floating vertical arm 127. The free end of the floating
vertical arm 127 is provided with a pin 128 disposed perpendicular
thereto and extending in the direction as shown in FIG. 9 to
selectively engage with a portion of a diverter actuating cam 129.
The cam 129 is secured to the shaft 120 and aligned with a stop
member 130, also secured to the shaft 120. With the cam 129 and
stop member 130 in the position as shown in FIG. 8, the diverter 17
would be lying approximately half way between positions "A" and
"B." Positions "A" and "B" may be varied by displacing the
adjustable rubber bumpers 131 and 132 along their longitudinal
axis. These bumpers provide a stop for rotation of shaft 120 by
limiting the arcuate displacement of member 130 when the cam is
actuated in a counterclockwise or clockwise direction. In the
periphery of the cam 129 there is provided a cavity constituting
two pin engaging slots 134 and 135 each positioned on a respective
side of a ridge 136. To actuate the cam 129, the solenoid 121 is
energized drawing in its armature 122 and pulling retaining arm 123
downward against the action of spring 133 which provides an upward
force on arm 123 to keep arm 124 against stop nut 137 when the
solenoid is not energized, as shown in FIG. 8. When the solenoid
121 is energized the floating vertical arm 127 is also brought down
and the pin 128 is caused to drop into slot 134 (assuming the
diverter to be initially in position B which is the normal end of
run position) rotating the cam 129 counter clockwise until the stop
member 130 abuts the bumper 131 which prevents the shaft 120 from
further rotation where the diverter assumes its position "A." The
solenoid is maintained energized throughout the delivery of
articles via the first conveying means 20 until a predetermined
number of articles has been counted when the solenoid 121 is
deenergized and rapidly re-energized upon command from the control
panel counter module. When the solenoid 121 is deenergized, the
vertical arm 127 is retracted, due to the action of spring 133 on
arm 123, and the pin 128 moves out of slot 134. When the solenoid
121 is again energized, the arm 127 moves straight down again and
pin 128 is directed into slot 135 by the ridge 136 which was lying
to the side of the vertical axis of arm 127 because of the prior
counterclock rotation of cam 129. As the arm 127 is pulled
downwards, the pin engages in the slot 135 and effects a clockwise
rotation of the cam 129 until the stopping member 130 abuts the
rubber bumper 132. The diverter is thus brought to its position "B"
and the articles are conveyed to the second conveying means 65.
FIG. 10 shows the drive arrangement for the conveyors of the
stacking machine. A variable drive motor 140 may be manually
controlled or automatically controlled, in the latter case the
motor being responsive to a tach generator (not shown) associated
with the output conveyor of an associated feed device. The motor
140 is provided with a double sheave 155, one section of which
drives the second conveying means 65, the receiving conveyor 12 and
the inverting mechanism 18, via timing belt 144. The other section
of sheave 155 drives the first conveying means 20 and the unloading
conveyor 20, via timing belt 146. Timing belt 144 transfers the
drive to a sheave 158 secured to shaft 156. A timing belt 142 then
transfers the drive from shaft 150 to the lower drum of the second
conveying means to which there is associated a pulley 141 of
appropriate diameter to cause the conveying speed of the second
conveying means to be approximately half the speed of the first
conveying means. A gear wheel 145 is also secured to shaft 156 and
coacts with gear wheel 143 to drive the endless belt 16 of the
receiving conveyor and belt 21 of the inverting mechanism. Belt 22
of the inverting mechanism is driven by shaft 156 to which its
pulley 23 is secured. The other timing belt 146, connected to
sheave 155 of motor 140, is trained about a double idle sheave 157.
The drive of sheave 157 is transferred to a sheave 148 secured to
the shaft of the lower drum of the first conveying means 20, via
timing belt 147. The ratio between sheaves 157 and 148 is such as
to drive the transporting conveyor portion of the first conveying
means 20 slightly faster than the speed of the inverting mechanism
and at least twice the speed of the second conveying means 65.
A constant drive motor 149, secured on the frame 9, provides the
drive to the ejecting conveyors 34, 35, 70 and 7l. The drive from
motor 149 is directly coupled to a drive pulley 150 secured to the
shaft supporting the wheels for ejecting conveyor 70. This drive is
transmitted, via twisted belt 152, to drive pulley 151 of ejecting
conveyor 34 of the first conveying means 20. It is necessary to
twist belt 152 to get the drive of the ejecting conveyors in the
direction of the bucket 13. The drive of ejecting conveyors 71 and
35 is provided by frictional engagement with conveyors 70 and 34,
respectively, or through the articles in-between. The drive for the
unloading conveyor 80 is provided by a belt connection from pulley
90 to a driven pulley 153 secured to the same shaft as pulleys 46
and 55 (see FIG. 2), via an intermediate pulley 154. Thus, the
unloading conveyor 80 is operated at the same speed as the
transporting conveyor portion of the first conveying means. All the
drives described hereinabove are provided on a respective side of
the machine not to interfere with the conveying mechanisms.
The operation of the machine will now be described with particular
reference to FIG. 11 including also the other figures. FIG. 11
shows the control panel 14 and some of the controlled circuits
illustrated in block diagram form. To connect power to the machine
switch 163 is depressed to its "ON" position. Toggle switch 164 is
then placed to the desired position for automatic "AUT." or manual
"MAN." operation. In the manual position, the r.p.m. and torque of
the drive motor 140 may be adjusted manually be means of variable
potentiometers 166 and 167, respectively. In the automatic position
of switch 164, these adjustments would be effected automatically,
the drive motor 140 obtaining its control from a tach generator 168
coupled to the output conveyor 107 (FIG. 6) of an associated feed
device.
A light control potentiometer 169 is provided, on a counter module
160, to adjust the intensity of light source 168. By depressing
button switch 170, the necessary power is fed to the ejecting
conveyor drive motor 149, to drive the ejecting conveyors at a
constant speed slightly higher than the maximum speed attainable by
the other feeding belt conveyors. By depressing the reset switch
171, the diverter solenoid 121 is energized to place the diverter
17 in its position "A" as shown in FIG. 8. Thus, the articles will
be firstly fed to the inverting mechanism 18 of the first conveying
means 20. A jog-run switch 172 and a start-stop jog switch 173 is
provided on the control panel for starting a jogging mechanism 174
if such is provided with the bucket 13.
A plurality of button switches 161 programs the machine for the
number of articles to be stacked in each bundle. For a stack of 20
articles the switch button marked "10" is depressed whereby the
machine will stack a bundle of twenty articles, ten one way and ten
in the opposite direction. The total count of "20" will then be
automatically carried to a counter indicator 162 upon a signal to
this effect from the photocell 109, where the incoming articles are
detected. The machine is prepared for its initial run and the
operation may be started by depressing "START" switch 175. At the
end of the run the machine is stopped by switch 176 and the power
disconnected by again depressing switch 163.
Assuming the diverter 17 is reset to position "A" and the articles
on the receiving conveyor belt 16 are lined up to the diverter 17,
toggle switch 164 placed on automatic and the switch button 161
marked "10" depressed, the stacking machine is ready for automatic
continuous stacking of bundles of twenty articles upon depressing
switch 175. Referring more specifically to FIG. 2, it can be seen
that the first ten articles 15 will be directed to the inverting
mechanism 18 of the first conveying means 20 for ejection in the
stacking bucket 13. WHen the photocell reaches the count of ten
(ten articles having been fed to the receiving conveyor 16), a
signal is initiated by the counter module 160 causing the diverter
solenoid 121 to reactuate the cam 129 and the diverter to assume
position "B" where the articles are now directed to the second
conveying means 65 to be fed to the bucket 13 in an inverted manner
to those articles delivered by the first conveying means 20. Since
the length of the conveying path of the first conveying means 20 is
longer than the path of the second conveying means 65, although
less than twice the length, it is necessary to have the articles
along the path of the first conveying means travelling at least
twice the speed as those of the second conveying means to ensure
that the last article from the first conveying means is ejected in
the bucket 13 before the first article of the second conveying
means 65 is ejected in the bucket 13. After the photocell 109 has
counted another ten articles fed to the receiving conveyor 16 a
signal is again initiated to operate diverter 17 back to position
"A." With reference to FIG. 6 it will be seen that as the diverter
17 is operated to its position "A," the articles travelling on the
diverter will be pushed against gate 114 which is adjusted to
engage the leading edge of the first article arriving thereat, thus
permitting the last article (the twentieth of the stack) to
continue its travel along the second conveying means. When this
last article clears the area of gate 114, the advancing articles
being stopped by the gate 114 will fall by gravity (since the last
article of the previous bundle is no longer thereunder) to continue
its path to the inverting mechanism 18 of the first conveying means
20. The length and speed of the first conveying means 20 is
selected so as to provide enough time for the last article of the
second conveying means to reach the bucket, thereby completing the
stack, and for unloading of the bucket. The unloading operation for
the bucket is initiated by detecting means positioned along the
path of the first conveying means which will signal the bucket to
unload when the first article for the second stack reaches a
predetermined position which will allow ample unloading time. To
unload the bucket 13 a solenoid 72 is energized and by means of
linkage 73 causes bucket 13 to assume its horizontal unloading
position (see FIG. 4) where the endless belt 81 of the bucket 13 is
driven to feed the articles to unloading conveyor 80 which in turn
feeds them to a delivery table or tying machine or other equipment
associated therewith. A switch 94 is provided at the receiving end
of the unloading conveyor to initiate the loading cycle, causing
the bucket to tilt to assume its loading position, after the
trailing edge of the bundle has cleared the area of the switch
94.
* * * * *